Capacity Planning in REM

No lead time scheduling: Plant / order type PE / prod.sched.
No capa. data determined: Plant 3400 / Ord. type PE / Prod. sched
Edited by: itsmerajkhan on May 24, 2011 6:27 PM

Dear,
Check this setting first SPROProductionREM-Planning-PlanningTable--Maintain Entry Parameters
Capacity tick mark need to active.Alos check Maintain Distribution for Planning Table.
Please check with following things,
1. Define Scheduling Parameters for Planned Orders - OPU5
Please check "scheduling " and "Generate capacity req" check box has beeb acitvated under one scheduling level for order type PE/ plant comibination at OPU5.
2. You must have created workcenter for the production line,
3. you must enter the workcenter in the prodution version in MRP view.
4. you must have created any routing with workcenter.
5.you must enter the routing, to the scheduling level (defiend at OPU5) in the production version.
5. Maintain scheduling data in front screen of the planning table (MF50)
In Planning Table (MF50) Scheduling Tap Select the following
1.Rate based Planning (Detailed planning and sequencing also possible)
2.Tick Capacity planning, which Controls that capacity planning is carried out for the production line in background mode when accessing the run schedule quantities (planning table).
Now enter Production line in MF50, check capacity data. plz try and come back
Regards,
R.Brahmankar

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Machine capacity planning and efficency

Dear Guru,
I have number of machines and i want there individual capacity and efficency can we see that by any report or any tcode to see all capacity of machine.What is capacity leveling.
Is thee any configuration for capacity planning.
Thanks in advance

Hi, the following configuration steps involved in the capacity planning: SPRO --> IMG --> PRODUCTION --> CAPACITY REQUIREMENT PLANNING Capacity Requirements Planning: 1) Define time units 2) Define Capacity Category 3) Set up Capacity Planner. 4) Define parameters 5) Define Standard value key. 6) Define Move time matrix. 7) Define Setup matrix. 8) Define Control Key. 9) Define Shift Sequence. 10) Define Key for performance efficiency rate. 11) Define Formula parameters. 12) Specify Scheduling type. 13) Set up Production scheduler group 14) Select Automatically. 15) Define Scheduling parameters for Production orders 16) Define Scheduling parameters for networks. 17) Define Reduction Strategies planned/ production orders. 18) Define Reduction Strategies for network/process orders. 19) Define Control Profile. 20) Define Selection profile. 21) Define time profile. 22) Define Evaluation profile. 23) Define Strategy Profile. You can follow these above configuration steps in capacity planning Yes you need to active your all work center for the finite scheduling at the bottom of capacity view. Use all standard SAP configurations, Capacity Leveling Profile. Define time profile in OPD2. Define the strategy profile in OPDB Define the Overall profiles in OPD0. Then only you need to to active your all work center for the finite scheduling at the bottom of capacity view in work center.(CR02) Then run MRP with scheduling- 2 Lead time scheduling and capacity planning.(MD02) You will get your capacity requirement in CM01, or CM25/CM21. In rem you can use MF50. -
OR refer below steps Capacity Planning Evaluation: Use this procedure to Evaluate the Capacity of a Work Center (Resource). The same transaction will be used for finding out the Capacity Overload on the Work Center Select Logistics -> Production -> Capacity Planning -> Evaluation ->Work Center View ->Load and go to the Capacity Planning Selection screen (CM01) Through capacity planning : Standard overview :System will show week wise overload in Red Color. If there is no overload then system will show in the normal color. Date wise Capacity can be overviewed. If there were capacity overload, system would show with Red Color indication and Percentage overload can be viewed. Through capacity planning : Standard overview: Details: Date wise, planned process order wise capacity requirement. Through capacity planning : Standard overview: Graphical: Yellow Color indicates capacity lying un-used. Red Color Bars is the indication for Capacity Overload and Blue Color Bars indicate for Capacity available Use this procedure to Level / Schedule the Capacity of a Work Center Capacity Planning - Levelling/Scheduling: Select Logistics ->Production->Capacity Planning -> Levelling -> Work Center View and go to the Planning Table (Graphical) screen (CM21) Key Points u2022 This would be used for Shop floor production scheduling u2022 Capacity Scheduling is mandatory for correct results of Master Production Schedule and Material Requirement Planning For settings: Define formulas for resources: (OP54) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formulas for resources. For formula parameters for Resource/workcentre:(OP51) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formula parameters for resources-> Standard Value u2013 Define Parameters (OP7B) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Parameters Define standard value key(OP19) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Standard Value First configure the below settings in the capacity Planning. 1) Define time units Path : SPRO ->Production-> Capacity Requirements planning ->Master Data-> Define Time units (OPCF) 2) Define Capacity Category Path : SPRO ->Production ->Capacity Requirements planning->Master Data-> Capacity Data ->Define Capacity category. 3) Set up Capacity Planner. Path : SPRO ->Production ->Capacity Requirements planning -> Master Data->Capacity Data -> Set up Capacity Planner 4) Define parameters Path : SPRO->Production ->Capacity Requirements planning -> Master Data ->Work Center Data->Standard value ->Define Parameters (OP7B) 5)Define Move time matrix. Path : SPRO -> Production-> Capacity Requirements Planning -> Master Data-> Work Center Data -> Define Move time Matrix (OPCN) 6) Define Setup matrix. Path : SPRO -> Production ->Capacity Requirements Planning -> Master Data -> Routing data -> Define Setup Time Matrix 7)Define Control Key. Path : SPRO-> Production-> Capacity Requirements Planning -> Master Data ->Routing data -> Define Control Key(OPCG) 8) Define Shift Sequence. Path : SPRO -> Production-> Capacity Requirements Planning -> Operations -> Define Shift Sequences (OP4A) 9) Define Key for performance efficiency rate. Path : SPRO-> Production -> Capacity Requirements Planning -> Operations-> Available Capacity-> Define Key Performance Efficiency Rate (OPDU) 11) Specify Scheduling type. Path : SPRO ->Production ->Capacity requirements Planning->Operations->Scheduling ->Specify Scheduling Type (OPJN) 12) Set up Production scheduler group. Path : SPRO ->Production->Capacity requirements Planning -> Operations -> Scheduling -> Set up Production Scheduler Group (OPCH) 13) Select Automatically. Path : SPRO -> Production -> Capacity Requirements Planning ->Operations->Scheduling ->Task List Type-> Select Automatically (OPJF) 14) Define Scheduling parameters for Production orders. Path : SPRO -> Production ->Capacity Requirements Planning-> Operations->Scheduling -> Define Scheduling Parameters for Production orders (OPU3) 15) Define Reduction Strategies planned/ production orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies->Define reduction strategies planned-/production order 16) Define Reduction Strategies for network/process orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies-> Define reduction strategies for network/process order 17) Define Selection profile. Spro->Production->Capacity requirements Planning->Evalution->Profiles-> Define selection profiles Hope clear to u. Regards Alok

Table for Capacity load in REM

Hi all,
Can anybody please tell me the table and field for Capacity load%, Required capacity HR and available capacity HR in REM mfg. I want extract the data from these fields in Planning table MF50.
Regards,
Mili

Check this two tables
KBKO Header record for capacity requirements
KBED Capacity requirements records
Regards
Tajuddin

CM27-CAPACITY PLANNING

Im working on a REM environment.
I have a problem in the Capacity Planning
1.Im using the CM21 for sequencing my planned orders.
2.I have created some individual capacity for one workcentre.
3.When itry to use the CM27 i dont find any planned orders in this levelling capacity planning table.
Your valuable inputs are required

Hi Sateesh,
I am unable to understand the reason why capacity planning is being used if REM is being used?
The transactions what you have mentioned is for Production order/Related planned orders.
To my knowledge for REM "MF50" will be used to analyse the load and also assign load to production line. "LAS2" is used for sequencing change.
Hope this helps..
Regards,
Prasobh
Reward your points if this was helpful.

Capacity planning and levelling

Hi,
My client has around 8 different production areas and I have created 8 different order types,production schedulers,capacity planner groups and production scheduling profiles for the same. I have also created a list profile,selection profile, graphical profile, optional profile and an overall profile with my understanding.
1. I want to see for a given production area, In the morning, the user has to take the list of work centres pertaining to his area and fix priorities. In case he wants to move certain orders to next day and want to insert new orders in place of that, how to do this?
2. How can I utilise the feature of capacity planning, to evaluate my capacity requirements for new projects?
3. I want the step by step instructions for doing the capacity levelling both in graphical/tabular forms. Also please explain the purpose of different profiles used for capacity planning like selection,option,list etc.
Regards,
Sridharan M

Dear
Capacity planning comprises the following partial components:
Capacity Evaluation
In the capacity evaluation, available capacity and capacity requirements are determined and compared with each other in lists or graphics.
You can use capacity evaluations to analyze capacity loads in your company.
Capacity leveling
The objectives of capacity leveling are:
1.     Optimal capacity commitment
2.     Selection of appropriate resources
3.     In most applications, you can use two types of planning table (graphical and tabular versions) to display the capacity situation and to carry out capacity leveling.
4.     In some applications such as Repetitive Manufacturing (PP-REM) or Sales and Operations Planning (PP-SOP), there are application-specific planning tables for capacity leveling.
The objectives of capacity leveling include:
u2022     Leveling overloads and under loads at work centers
u2022     Achieving optimum commitment of machines and production lines
u2022     Selection of appropriate resources
Dispatching Operations
Dispatching operations is the main function of capacity leveling. Operations are dispatched to the time when there is sufficient capacity for them to be executed. You can also dispatch sub-operations and work elements.

Capacity Planning - Set-up

Hi All,
This is my 1st time with full fledged Cap Planning in SAP. I've got the concept going thru the documentation. What I'm trying to understand is, simple steps on how this can be set-up in the system.
Can somebody help me with steps on setting this up? I've work centers (around 25% of them) that are known for capacity bottlenecks. They cater to MTS & MTO production. Those lines handled with REM are pretty straight forward for cap plng.
Thanks in advance

Dear Andy ,
There are three areas where you need to concentrate to set up capacity planning in the SAP system
1. Settings for Available Capacity
2. Setting for Capacity requirements
3. Settings for Capacity evaluation and levelling

Capacity Planning vs. Capacity Leveling

My production facility is looking to divide up our shop floor by work centers. There are about 20 individual work centers that are composed of 10 people each. Each material we make is divided up into 3 operations which go through 3 separate work centers. Each operation has a corresponding work center that it goes through.
Right now we are unsure which program suits our needs better, Capacity Planning or Capacity Leveling.
Our goal is to measure each individual work center (not the workers that make up the work center). Each work center has a specific goal involving the number of materials they can produce, whether or not they reached that goal and by how many.
In a nutshell, we want to be able to measure how long it took each work center to reach their individual goals by the materials they produce.
This is all about measuring the individual work centers and how efficient they are. Our goal is to be able to utilize this data within SAP.
What is the difference between Capacity Planning and Capacity Leveling, and which would better suit our goals?
Our production facility is not very complicated and we're looking for something simple and basic within SAP to accomplish these goals.
All help is appreciated. What would be your recommendations for this type of situation?

HI
Capacity evaluation
In the capacity evaluation, available capacity and capacity requirements are determined and compared with each other in lists or graphics.
Capacity leveling
The objectives of capacity leveling are:
Optimal capacity commitment
Selection of appropriate resources
In most applications, you can use two types of planning table (graphical and tabular versions) to display the capacity situation and to carry out capacity leveling.
In some applications such as Repetitive Manufacturing (PP-REM) or Sales and Operations Planning (PP-SOP), there are application-specific planning tables for capacity leveling.
T codes for Capacity Planning
Work Center view - Capacity Evaluation
CM01 - Load
CM02 - Orders
CM03 - Pool
CM04 - Backlog
CM05 - Overload
Capacity Leveling
CM21,CM22, CM27,CM28.
Hope it will help u
Regards
Anupam Sharma

Operations are not getting despatched in capacity planning table

Hi Experts,
I am using capacity planning table (Graphical) to level the capacities and sequence the process orders. The start date of my orders are very well in future and sufficient capacities also is available in resources. But when I go to CM25 and select one order and click on despatch, system is not despatching it. This is the case for almost all the overall profiles.
The surprising factor is, this function was working fine earlier without any issues. I havent done any changes in configs which will affect capacity planning.
What can be the reason for this? Any thoughts please?.
One more thing. Is there any option to avoid the capacity planning step if Iam using R/3 and manage it by some other way?
Appreciate your earlier reply
Thanks & Regards
Prathib

Most likely you didnt define the rowsource key properly. Please look under <install>/errors folder for any file there.
Also, please read the documentation. There is information there about how to troubleshoot a loading problem. Please always read the documentation and we would appreciate feedback on the documentation.
http://download.oracle.com/docs/cd/E17236_01/epm.1112/iop_user_guide/frameset.htm?launch.html

Capacity planning and schedulng production order based on availabe capacity

Hi Gurus,
I am trying to use capacity planning, when the production order is created it takes the order start date as the requirement date. Then when i do he capaity check it says capaity not available. After finite scheduling again it proposes to shift operations by certain days.
I need the capity to be check in MRP and the palled orders to have start dates based on aviable capity, currenty all the palled orders are starting on the requirement date irresptive of avaiabe capaity. I tried using finite scheduling option in MD02 still it does not take in to account exsting production orders for giving dates of the planned orders.
Regards
Abhi

Dear Abhishek,
1) This is Std SAP of MRP, only material Av check will be carried out in MRP & create procurement
Proposals
2) Capacities will not Checked ( consider ) in MRP in Std R/3
3) Your Need can be only met through APO
Regards
Madhu

Bandwidth Utilization Avg or Max for capacity Planning best practice

Hello All - This is a conceptual or Non-Cisco product question. Hope you can help me to get this best industry practice
I am doing a Capacity planning for the WAN Link Bandwidth. To study the last month bandwidth utilization in the MRTG graph, i am seeing two values
Average
Maximum.
To measure how much bandwidth my remote location is using which value i have to use. Average or Max?
Average is always low eg. 20% to 30%
Maximum is continuous 100% for 3 hour in 3 different intervals in a day and become 60% in rest of the day
What is the best practice followed in the networking industry to derive the upgrade size of the bandwidth by using the Utilization graph
regards,
SAIRAM

Hello.
It makes no sense to use average during whole day (or a month), as you do the capacity management to avoid business impact due to link utilization; and average does not help you to catch is the end-users experience any performance issues.
Typically your capacity management algorithm/thresholds are dependent on traffic patterns. As theses are really different cases if you run SAP+VoIP vs. youtube+Outlook. If you have any business critical traffic, you need to deploy QoS (unless you are allowed to increase link bandwidth infinitely).
So, I would recommend to use 95-percentile of maximum values on 5-15 minutes interval (your algorithm/thresholds will be really sensitive to pooling interval, so choose it carefully). After to collect baseline (for a month or so) - go and ask users about their experience and try to correlate poor experience with traffic bursts. This would help you to define thresholds for link upgrade triggers.
PS: proactive capacity management includes link planning for new sites and their impact on existing links (in HQ and other spoke).
PS2: also I would recommend to separately track utilization during business hours (business traffic) and non-business (service or backup traffic).

Setting needed for Capacity Planning.

Hi PP Gurus,
I want to know what setting we have to do for capacity planning.
what I know is:
1. W/C should be set for finite scheduling.
2. In scheduling parameters for process order tick "Generate capacity Requirement".
This both setting are made in my scenario, but it is'nt loading the work center fot that week.
Any other setting nedded?
Thanks, in advance.

Dear ,
You need to have following set up at basic level frist before you perfomr the capacity requirement planning :
1.In OPKP-Define Production Scheduling parameter -Availability check -Confirm Capacity and also Finite Scheduling chekc box ticked .
2.In OPU3/OPU5-Define Scheduling Parametesr -you should mark the following
1.Automatic Scheduling check box should be marked
2.Scheduling Log check box should be marked -generate in case there is a scheduling error due to capacity over load .
3.Scedulinga and Generate Capcity should be ticked .
3.In OPJK Imaintain check capacity with SAPSFCG013 overall profile and set indicator -1 -Release Order -by user decision if capacity is insufficient
4.Work Center - Define the capcity planner group,activate checkbox Relevant for Finite sceduling,on the capacity header define the shift timings,break timings and unit of measure,no of individual capaity, enter formula for scheduling in capacity view.
5.Routing - enter the values for the standard values. Use control key with scheduling and CRP activated .
6. OPD0 and have the following set up : Overall profile : SFAPSFC015 --Inside the over all profile I have the following set up
1.Selection Profile -SAPSFCS013 SFC: Order view, standard overview
2.Control Profile : SAP___C004 : Gen Capacity Availability Check for 1.5 months
3.Time Profile : SAP___Z006 : Gen Capacity Availability Check for 1.5 months
4.Evalution Profile : SAPSFCA013 : Gen Capacity Availability Chek =3.0D
5.Strategy Profile : SAPSFCVER1-Gen Capacity availability Check
6.Period Profile : SAP___P001 -Weekly period
7.List Profile : SAPSFCI001-Production Planing
Check all of them in place .Then you can go ahead with Capacity Req.Planning -Evalution and Leveling -CM21/CM22/CM05/CM07 etc.
Refere the below theread for farther reference :
Capacity problem in production order
capacity planning
Hope this will be useful .
Regards
JH

How to go about capacity planning for storage ?

Hi Experts,
How to go about Capacity Planning? For instance if clients wants to upgrade to new server and new storage and asks us how much additional storage do you need for next 5 years, how can calculate the amount of storage.
I don't have any baseline info about the server of past years. Where can I start and any scripts you guys use for doing capacity planning?
Appreciate your help.
Thank you.
Sam

Please see this link:
SQLAuthority News – Storage and SQL Server Capacity Planning and configuration...
T-SQL Articles
T-SQL e-book by TechNet Wiki Community
T-SQL blog

Planned order splitting during capacity planning

Hello,
anybody plese help me during the capacity planning in T.code.CM31 i want to split a planned order and want to assign alternative sequence. how can i do this and the capacity should be reschedule automatically to my requirement date. i am using backward scheduling.
plese suggest immediately
Thanks and reagards
Bhakta

Dear Bhakta
MRP does not perfom any Capacity Requirement Planning .While you are executing MRP with Lead Time Scheduling , MRP proposes Planned Order Dates based on the Routing Operation Timing not based on the Work Centre available Capacity because in SAP Std R/3 we did not have scope to check the finite scheduling and capacity requirement chek .MRP assume that Work Centre has infinite available capacity .
In MRP run , it will give you Detail scheduling of the Operation in Planned Order -Detail Scheduling tab and copied the routing , BOM as master data .When you convert that Planned order to Production order , it will copy the Routing details based on the Order Type denpendt Parameters -OPL8-Routing -Alternative sequnce and Automatic selection -3 option
Thats why we have Capacity Requirement Planning for Detail Capcity check and production order scheduling .
Note : Earlier to my first reply , please note that you have option in CM21 enter sequence number at order level which may applicable to you .CM21-Work Centre -exectute -Select the Order from order pool -Goto Order -Sequence number maintainence
This number( sequence number operation /order ) that can be assigned to production orders or planned orders at the level of the task list header and is therefore valid for all the operations in an order.
Hope this is clear .Revert if you nees farther help
Regards
JH
Edited by: Jiaul Haque on Jul 5, 2010 3:32 PM
Edited by: Jiaul Haque on Jul 5, 2010 4:01 PM

How to use parallel sequence in capacity planning.

How we can use parallel seq in capacity planning?we have two machines which can be run parallel for production ,now how to distribute capacity load? suppose for the production of 100 km,we required 1000 min when it is produced through only one machine.Now if 2 machines are used simultaneously we required 500 min.How to see this in capacity planning?

Dear,
For calculating Available capacity you have options like minimum capacity, normal capacity and maximum capacity. You can select this option in work center-capacity tab for individual capacity category.
With parallel sequence and with both machines you can select maximum capacity option and plan your capacity.
Hope this is helpful.
Regards,
Prasad

Constraint capacity planning for Un-Routed items in ASCP

Hi All,
Is there any possibility to create constraint capacity planning for items which do not have routings in ASCP?
I tried by setting Bill of Resources (BOR) in Aggregatin tabbed region in Plan option. But i could not get an expected result. Kindly help me out in this.
regards,
Murlai R
Edited by: user10942922 on Mar 27, 2009 9:30 AM

Dear ,
To answer the question for Capacity requirement planning on sales order I would say that MRP does only materials planning based on demand and reciept but never does Capacity Requirement Plannig .MRP generates Planned Order and susequently , production order can be genreted and farther you can carry out capacity requirement planning based on the work cente available capacity , requirement and load for those MTO orders .
But there are SAP business suit like APO-SNP APO PPDS which carriy our details scheduleing and caapcity check based on the demand situation : Sales Order ,Independent Order and does capcaity vaialbality chek for those demands while planning .
Now , here is the answer of your question :
1) Can Capacities are Scheduled as per priority given in SO automatically. : Not possible through SAP MRP but in APO-PPDS, APO-SNP-CTM , Herustic model .
2) Can revised availability dates will be reflected in SO. : It can be reflected as per the ATP chekc , Replishmenet Lead Time and re-scheduling horizon maintained in OPPQ-Carry all overall plant parametres.
3) Which reports will be useful for understanding consolidated availability date of material for given sales order/s. : You can check through MD04/MD05 or in sales order -Availaibility check -Schedule Line -Availaibility date .
Hope your are clear about the requirememt .
Regards
JH
Edited by: Jiaul Haque on Jun 5, 2010 1:59 PM
Edited by: Jiaul Haque on Jun 5, 2010 1:59 PM

Capacity Planning in REM

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