Capacity planning requirement by individual capacity wise
Is it possible to get the report of capacity planning requirement by individual capacity wise. (Individual capacities assigned to work center).
I have checked Tcodes CM01 to CM07, but unable to get the same.
Hi
What i understand from your query is you want Individual capacities to work center means report as per capacity category wise..
In CM01 go to menu select Planning->selection-> capacity category wise enter your capacity category, slection list window will appear, click Detailed Capacity List...
Regards,
MSH
Similar Messages
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Capacity Planning for each individual Person
Hi
Anyone please suggest me that how to calculate capacity at Order -> Workcenter -> person level .My req is If we enter workcenter or Order , system need to display who are person presence is req. for that order and how many hrs .Hi Velmurugan
you can get this from CM01, CM50,CM55
but for this work center shd be maintain with labour , and each labour is capacity here
Thanks
bala -
Machine capacity planning and efficency
Dear Guru,
I have number of machines and i want there individual capacity and efficency can we see that by any report or any tcode to see all capacity of machine.What is capacity leveling.
Is thee any configuration for capacity planning.
Thanks in advanceHi, the following configuration steps involved in the capacity planning: SPRO --> IMG --> PRODUCTION --> CAPACITY REQUIREMENT PLANNING Capacity Requirements Planning: 1) Define time units 2) Define Capacity Category 3) Set up Capacity Planner. 4) Define parameters 5) Define Standard value key. 6) Define Move time matrix. 7) Define Setup matrix. 8) Define Control Key. 9) Define Shift Sequence. 10) Define Key for performance efficiency rate. 11) Define Formula parameters. 12) Specify Scheduling type. 13) Set up Production scheduler group 14) Select Automatically. 15) Define Scheduling parameters for Production orders 16) Define Scheduling parameters for networks. 17) Define Reduction Strategies planned/ production orders. 18) Define Reduction Strategies for network/process orders. 19) Define Control Profile. 20) Define Selection profile. 21) Define time profile. 22) Define Evaluation profile. 23) Define Strategy Profile. You can follow these above configuration steps in capacity planning Yes you need to active your all work center for the finite scheduling at the bottom of capacity view. Use all standard SAP configurations, Capacity Leveling Profile. Define time profile in OPD2. Define the strategy profile in OPDB Define the Overall profiles in OPD0. Then only you need to to active your all work center for the finite scheduling at the bottom of capacity view in work center.(CR02) Then run MRP with scheduling- 2 Lead time scheduling and capacity planning.(MD02) You will get your capacity requirement in CM01, or CM25/CM21. In rem you can use MF50. -
OR refer below steps Capacity Planning Evaluation: Use this procedure to Evaluate the Capacity of a Work Center (Resource). The same transaction will be used for finding out the Capacity Overload on the Work Center Select Logistics -> Production -> Capacity Planning -> Evaluation ->Work Center View ->Load and go to the Capacity Planning Selection screen (CM01) Through capacity planning : Standard overview :System will show week wise overload in Red Color. If there is no overload then system will show in the normal color. Date wise Capacity can be overviewed. If there were capacity overload, system would show with Red Color indication and Percentage overload can be viewed. Through capacity planning : Standard overview: Details: Date wise, planned process order wise capacity requirement. Through capacity planning : Standard overview: Graphical: Yellow Color indicates capacity lying un-used. Red Color Bars is the indication for Capacity Overload and Blue Color Bars indicate for Capacity available Use this procedure to Level / Schedule the Capacity of a Work Center Capacity Planning - Levelling/Scheduling: Select Logistics ->Production->Capacity Planning -> Levelling -> Work Center View and go to the Planning Table (Graphical) screen (CM21) Key Points u2022 This would be used for Shop floor production scheduling u2022 Capacity Scheduling is mandatory for correct results of Master Production Schedule and Material Requirement Planning For settings: Define formulas for resources: (OP54) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formulas for resources. For formula parameters for Resource/workcentre:(OP51) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formula parameters for resources-> Standard Value u2013 Define Parameters (OP7B) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Parameters Define standard value key(OP19) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Standard Value First configure the below settings in the capacity Planning. 1) Define time units Path : SPRO ->Production-> Capacity Requirements planning ->Master Data-> Define Time units (OPCF) 2) Define Capacity Category Path : SPRO ->Production ->Capacity Requirements planning->Master Data-> Capacity Data ->Define Capacity category. 3) Set up Capacity Planner. Path : SPRO ->Production ->Capacity Requirements planning -> Master Data->Capacity Data -> Set up Capacity Planner 4) Define parameters Path : SPRO->Production ->Capacity Requirements planning -> Master Data ->Work Center Data->Standard value ->Define Parameters (OP7B) 5)Define Move time matrix. Path : SPRO -> Production-> Capacity Requirements Planning -> Master Data-> Work Center Data -> Define Move time Matrix (OPCN) 6) Define Setup matrix. Path : SPRO -> Production ->Capacity Requirements Planning -> Master Data -> Routing data -> Define Setup Time Matrix 7)Define Control Key. Path : SPRO-> Production-> Capacity Requirements Planning -> Master Data ->Routing data -> Define Control Key(OPCG) 8) Define Shift Sequence. Path : SPRO -> Production-> Capacity Requirements Planning -> Operations -> Define Shift Sequences (OP4A) 9) Define Key for performance efficiency rate. Path : SPRO-> Production -> Capacity Requirements Planning -> Operations-> Available Capacity-> Define Key Performance Efficiency Rate (OPDU) 11) Specify Scheduling type. Path : SPRO ->Production ->Capacity requirements Planning->Operations->Scheduling ->Specify Scheduling Type (OPJN) 12) Set up Production scheduler group. Path : SPRO ->Production->Capacity requirements Planning -> Operations -> Scheduling -> Set up Production Scheduler Group (OPCH) 13) Select Automatically. Path : SPRO -> Production -> Capacity Requirements Planning ->Operations->Scheduling ->Task List Type-> Select Automatically (OPJF) 14) Define Scheduling parameters for Production orders. Path : SPRO -> Production ->Capacity Requirements Planning-> Operations->Scheduling -> Define Scheduling Parameters for Production orders (OPU3) 15) Define Reduction Strategies planned/ production orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies->Define reduction strategies planned-/production order 16) Define Reduction Strategies for network/process orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies-> Define reduction strategies for network/process order 17) Define Selection profile. Spro->Production->Capacity requirements Planning->Evalution->Profiles-> Define selection profiles Hope clear to u. Regards Alok -
Capacity Planning vs. Capacity Leveling
My production facility is looking to divide up our shop floor by work centers. There are about 20 individual work centers that are composed of 10 people each. Each material we make is divided up into 3 operations which go through 3 separate work centers. Each operation has a corresponding work center that it goes through.
Right now we are unsure which program suits our needs better, Capacity Planning or Capacity Leveling.
Our goal is to measure each individual work center (not the workers that make up the work center). Each work center has a specific goal involving the number of materials they can produce, whether or not they reached that goal and by how many.
In a nutshell, we want to be able to measure how long it took each work center to reach their individual goals by the materials they produce.
This is all about measuring the individual work centers and how efficient they are. Our goal is to be able to utilize this data within SAP.
What is the difference between Capacity Planning and Capacity Leveling, and which would better suit our goals?
Our production facility is not very complicated and we're looking for something simple and basic within SAP to accomplish these goals.
All help is appreciated. What would be your recommendations for this type of situation?HI
Capacity evaluation
In the capacity evaluation, available capacity and capacity requirements are determined and compared with each other in lists or graphics.
Capacity leveling
The objectives of capacity leveling are:
Optimal capacity commitment
Selection of appropriate resources
In most applications, you can use two types of planning table (graphical and tabular versions) to display the capacity situation and to carry out capacity leveling.
In some applications such as Repetitive Manufacturing (PP-REM) or Sales and Operations Planning (PP-SOP), there are application-specific planning tables for capacity leveling.
T codes for Capacity Planning
Work Center view - Capacity Evaluation
CM01 - Load
CM02 - Orders
CM03 - Pool
CM04 - Backlog
CM05 - Overload
Capacity Leveling
CM21,CM22, CM27,CM28.
Hope it will help u
Regards
Anupam Sharma -
Capacity planning and levelling
Hi,
My client has around 8 different production areas and I have created 8 different order types,production schedulers,capacity planner groups and production scheduling profiles for the same. I have also created a list profile,selection profile, graphical profile, optional profile and an overall profile with my understanding.
1. I want to see for a given production area, In the morning, the user has to take the list of work centres pertaining to his area and fix priorities. In case he wants to move certain orders to next day and want to insert new orders in place of that, how to do this?
2. How can I utilise the feature of capacity planning, to evaluate my capacity requirements for new projects?
3. I want the step by step instructions for doing the capacity levelling both in graphical/tabular forms. Also please explain the purpose of different profiles used for capacity planning like selection,option,list etc.
Regards,
Sridharan MDear
Capacity planning comprises the following partial components:
Capacity Evaluation
In the capacity evaluation, available capacity and capacity requirements are determined and compared with each other in lists or graphics.
You can use capacity evaluations to analyze capacity loads in your company.
Capacity leveling
The objectives of capacity leveling are:
1. Optimal capacity commitment
2. Selection of appropriate resources
3. In most applications, you can use two types of planning table (graphical and tabular versions) to display the capacity situation and to carry out capacity leveling.
4. In some applications such as Repetitive Manufacturing (PP-REM) or Sales and Operations Planning (PP-SOP), there are application-specific planning tables for capacity leveling.
The objectives of capacity leveling include:
u2022 Leveling overloads and under loads at work centers
u2022 Achieving optimum commitment of machines and production lines
u2022 Selection of appropriate resources
Dispatching Operations
Dispatching operations is the main function of capacity leveling. Operations are dispatched to the time when there is sufficient capacity for them to be executed. You can also dispatch sub-operations and work elements. -
Hi Experts,
I am using process orders in our project. When I use the capacity planning to level the capacity through transaction CM21, I can despatch the operation without any issue and the associated phase also is getting despatched.
But if I want to deallocate the despatched operation, Iam not able to do that. System says the message, phase can not be deallocated. But once I despatch I find only one line assigned and not two lines as before despatch.
How to select the operation after despatch and how to deallocate?
Please help
Thanks & Regards
PrathibHi colleague,
do yo ahve secondary resoruces?
if yes, please check the note 1168724
best regards,
maria -
No lead time scheduling: Plant / order type PE / prod.sched.
No capa. data determined: Plant 3400 / Ord. type PE / Prod. sched
Edited by: itsmerajkhan on May 24, 2011 6:27 PMDear,
Check this setting first SPROProductionREM-Planning-PlanningTable--Maintain Entry Parameters
Capacity tick mark need to active.Alos check Maintain Distribution for Planning Table.
Please check with following things,
1. Define Scheduling Parameters for Planned Orders - OPU5
Please check "scheduling " and "Generate capacity req" check box has beeb acitvated under one scheduling level for order type PE/ plant comibination at OPU5.
2. You must have created workcenter for the production line,
3. you must enter the workcenter in the prodution version in MRP view.
4. you must have created any routing with workcenter.
5.you must enter the routing, to the scheduling level (defiend at OPU5) in the production version.
5. Maintain scheduling data in front screen of the planning table (MF50)
In Planning Table (MF50) Scheduling Tap Select the following
1.Rate based Planning (Detailed planning and sequencing also possible)
2.Tick Capacity planning, which Controls that capacity planning is carried out for the production line in background mode when accessing the run schedule quantities (planning table).
Now enter Production line in MF50, check capacity data. plz try and come back
Regards,
R.Brahmankar -
Capacity Planning for Hyper-V individual host and Cluster
Hi Experts
I need to know some basic idea about Capacity planning for Hyper-V which requires Capacity Planning for Hyper-V individual host and Cluster.
I got attached info on websites but still not clear. Can someone link me to an effective website or help me to calculate the required sizing. W
Regards Suman B. SinghHi,
You might want to check out these websites:
http://www.microsoft.com/en-us/download/details.aspx?id=39057
http://technet.microsoft.com/en-us/library/dd277865(v=office.12).aspx
http://technet.microsoft.com/en-us/solutionaccelerators/dd537570.aspx
Cheers
Andrew -
Setting needed for Capacity Planning.
Hi PP Gurus,
I want to know what setting we have to do for capacity planning.
what I know is:
1. W/C should be set for finite scheduling.
2. In scheduling parameters for process order tick "Generate capacity Requirement".
This both setting are made in my scenario, but it is'nt loading the work center fot that week.
Any other setting nedded?
Thanks, in advance.Dear ,
You need to have following set up at basic level frist before you perfomr the capacity requirement planning :
1.In OPKP-Define Production Scheduling parameter -Availability check -Confirm Capacity and also Finite Scheduling chekc box ticked .
2.In OPU3/OPU5-Define Scheduling Parametesr -you should mark the following
1.Automatic Scheduling check box should be marked
2.Scheduling Log check box should be marked -generate in case there is a scheduling error due to capacity over load .
3.Scedulinga and Generate Capcity should be ticked .
3.In OPJK Imaintain check capacity with SAPSFCG013 overall profile and set indicator -1 -Release Order -by user decision if capacity is insufficient
4.Work Center - Define the capcity planner group,activate checkbox Relevant for Finite sceduling,on the capacity header define the shift timings,break timings and unit of measure,no of individual capaity, enter formula for scheduling in capacity view.
5.Routing - enter the values for the standard values. Use control key with scheduling and CRP activated .
6. OPD0 and have the following set up : Overall profile : SFAPSFC015 --Inside the over all profile I have the following set up
1.Selection Profile -SAPSFCS013 SFC: Order view, standard overview
2.Control Profile : SAP___C004 : Gen Capacity Availability Check for 1.5 months
3.Time Profile : SAP___Z006 : Gen Capacity Availability Check for 1.5 months
4.Evalution Profile : SAPSFCA013 : Gen Capacity Availability Chek =3.0D
5.Strategy Profile : SAPSFCVER1-Gen Capacity availability Check
6.Period Profile : SAP___P001 -Weekly period
7.List Profile : SAPSFCI001-Production Planing
Check all of them in place .Then you can go ahead with Capacity Req.Planning -Evalution and Leveling -CM21/CM22/CM05/CM07 etc.
Refere the below theread for farther reference :
Capacity problem in production order
capacity planning
Hope this will be useful .
Regards
JH -
How to use parallel sequence in capacity planning.
How we can use parallel seq in capacity planning?we have two machines which can be run parallel for production ,now how to distribute capacity load? suppose for the production of 100 km,we required 1000 min when it is produced through only one machine.Now if 2 machines are used simultaneously we required 500 min.How to see this in capacity planning?
Dear,
For calculating Available capacity you have options like minimum capacity, normal capacity and maximum capacity. You can select this option in work center-capacity tab for individual capacity category.
With parallel sequence and with both machines you can select maximum capacity option and plan your capacity.
Hope this is helpful.
Regards,
Prasad -
Use of Planning Table (MF50) in Capacity Levelling with Production Order
Hello Experts
I wish to know that is it possible to perform Capacity Levelling in planning table (tcode MF50) with respect to a Production Order ? It is known that MF50 is used in Repetitive manufacuring to do the capacity levelling with respect to Planned orders. But in our discrete manufacturing scenario we want to use planning table to the capacity levelling with respect toa Production order.
Any clue or help pertaining to this will be highly appreciated.
Thanks in advance
Regards
JayantaDear ,
MF50 is does the cacapcity leveling based on mateail -run schedule order (planned order ) where as in discrete manufacturing , when you run the MRP , MRP system assume Infinite Capacity and schedule the order as per your selection in MD02(2,1,3,3,2) and then you convert those planned order to Production order .Here you checkied the Capacity in Production Order level .
In stanadrd SAP , it is not possible to use MF50 for discrete production order.
In discrete order or process order , do the caapcity leveling , there are seperate planning table available based on Over all Capacity Profile and Schedule type .This can be done in following way :
1.CM31-Production Order Wise -Tabular
2.CM23-PO wise -Graphical
3.MC88: Ruf Cut Planning
Work Centre Wise : CM21 -Graphical , CM22-Tabular Planning Table .
Make sure the below set up before you carry on the Capacity leveling :
.Define time profile in OPD2.
Define the strategy profile in OPDB
Define the Overall profiles in OPD0.
In OPJK maintained check capacity with SAPSFCG013 profile for your production order type
In OPU3 , scheduleing parametre s: Generate Capacity , Scheduling Type , Automatic Log ,Start date in Past as per your req.
In OPJU , chekc the contol tab of the scheduleing as per OPU3
In OPKP- Production scheduling paranmeters assing the overall capacity profile -SAPSFCG013 with finte scheduling tick.
Master Data :
1.Materials Master define the Production scheduler and production scheduling profile
2.Work Center - Define the capcity planner group,activate checkbox Relevant for Finite sceduling,on the capacity header define the shift timings,break timings and unit of measure,no of individual capaity, enter formula for scheduling in capacity view.
3.Routing - enter the values for the standard values. Use control key with scheduling.
Hope this will help you .
Regards
JH -
Purchase Requistion,Purchase Enquiry, Sales Enquiry,Capacity Planning & Sch
Hi All,
I am working in SAP business One for quiet long time as Functional Consultant and i am very much aware with its design. And Now SAP is bringing SAP HANA also for Mid Size Company or you can say in SAP Business One.
BUT ...............
In any industry vertical there is always requirement of Purchase Requistion (Department Wise) , Purchase Enquiry and sales enquiry is Must to buy or sell the Item.
Why dont SAP is providing three different FORMS like sales Quotation , (Sales Enquiry) , Purchase Quotation (Purchase Enquiry) and Material Indent or Purchase Requisition (Dept. Wise) This i am spcifically asking just because the requestor doesn't knnow the Suppliers Name.
And This functionality is in SAP ECC .
This will reduce ADD ON
MRP is enhanced so beautifully in Latest Version but only Capacity Planning & Sceduling is Missing.
Capacity Planing and Sceduling if possible then I think Maximum Industry accross the World will consider SAP Business One
I hope by this forum i am Just Pointing this. So that we can get in near future
If anyone gets any clue on this please let me know.
Please Join hands if this feature what i discussed is really required .
Thanks & Regards
Ashish GupteHello Friend,
I am very much agree with your suggestion
But every one know that ECC is not for SMB sector so it is full flesh ERP compare SAP Business one and may be these form will part of SAP business one road map.
Because SAP has added some rich process for MRP but after get suggestion from form and these link form http://forums.sdn.sap.com/forum.jspa?forumID=265&start=0
and these given above link also is a good place for your question
Thanks
Manvendra Singh Niranjan -
Can we give name to individual Capacity
If yes where we can give it
in cm27 we have idividual capacity wise capacity planning table, so where to give name to that one.
in cm27, left clomn individual capacity colomn is there.
as we are defining IN. Capacities in work center ny numeric no. in capacity view, but I want to give name to individual capacities.
Help Me Out
Thanks Gurus
Edited by: Samir Momin on Mar 20, 2009 12:18 PMHi
You create capacity using Tcode CR11.
Capacity name
Description by which the capacity (for example, a machine capacity, a labor capacity or a move capacity)
is to be created in the system (when creating the capacity) or
is known in the system (when changing, displaying or using the capacity). -
Individual capacity is not taken into account
Hello,
I have the following situation:
A work center (workers) works 8 hours per day, and consists of 3 workers (3 individual capacities).
So, it provides 24 hours capacity per day.
Now, I want to (automatically) dispatch operations via the dispatcher with a finite, forward scheduling strategy.
Lets say we have 4 operations, each of which requires 8 hours. Which means a total capacity requirement of 32 hours.
When I use the dispatcher it dispatches all 4 operation to the same day, which is, ofcourse "impossible". I would expect the 4th operation to be scheduled for the next day.
Has anyone encountered such a problem? What would you advise please?
Regards,
Doron Oded.Hi,
Thanks for you answer.
The operations are simultanious, and should be carried out the same time according to initial planning. As for the individual capacity, we defined in the WC the value 3 in the "Individual capacity" field, and 100% utilization. Is there another setting required?
In this case, we expect the scheduling (by the automated dispacher) for the 4th operation to be forwarded to the next day due to lack of availabe capacity in the first day. Note that the first 3 operations should consume all the 3 individual capacity available in the first day. Our problem is that the dispatcher schedules all 4 operations to the first day although there isn't enough capacity.
Maybe the formula for the capacity / scheduling we used is not the right one (the formula uses "duration")? If we use individual capacity should we use different formulas?
Thanks,
Doron. -
Dear All,
Can you pls suggest how can we plan capacities for an activity of a project.
For example:
The activity to be performed is Painting.
Total quantity of work for the activity is 100 m2
duration of the activity is 10 days
Somewhere in masters, may be in work center capacity planning, can I
plan that for 1 m2 of painting the required capacities as:
Painter: 1 day
Mason: 1 day
helper: 2 days
ladder: 2 days
Painting Brush: 2 days
And when i plan the activity as above for 100 m2, can system automatically plan
the requirements as & also give the planned cost on the basis of this requirements.
Painter: 10 day
Mason: 10 day
helper: 20 days
ladder: 20 days
Painting Brush: 20 days
your valuable suggestions are required.
thanks in advance.
Regards,
VikasDevHi,
Create Painter, Mason, helper as individual Work centers. In routing, create series of operations and maintain the duration as 1 day for the respective work Center. Now when you create Production order, you wil get the duration based on the Order qty.
When you do cost calculation in Production order, you will get the costs based on the price you have maintained for the Activity type in KP26.
Hope this helps..
-Thaila Shree
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