Create Process Order without requiring a GR

HI,
Does anyone know if it is possible to create an order type for rework purpose that allows us to allocate operations but requires no material goods issue but mainly requires no goods receipt.
We need the input batch, Hu's, serial numbers to remain the same as the output material has not changed it has just been re-labelled.
Thanks
Stuart

Stuart,
What is the purpose of the rework order for the business?
It seems you just want to just book all labor costs for relabelling/rework but not have any input ( Goods issue) or output (GR).
At one client for a similar requirement to capture inbalances in actual inventory vs system inventory we had 1 open order each month that would have all the unaccounted labor costs booked and GI for excess inventory was done to the order.
This order was then closed out each month end & costs settled at period end.
The process was well accepted & worked well for this client of mine.
Hope this gives you some idea on what you want to do. Else please feel free to ask more questions.
thanks,
Ram

Similar Messages

Creating Process Orders Without a Material and Without a Master Recipe

Hi PP experts, anyone knows if it is possible and how to do create Process Orders Without a Material and Without a Master Recipe?
Thanks!!

Dear,
If you want to use a cleanout recipe
T code CORO
create a order w/o material for rework qty
Make the same entries as described under Creating a Process Order With a Material. Use OPJG config to have a default operation defined for the plant and order type combination.
Please find the required details and conditions for creating process orders without master recipe.
http://help.sap.com/saphelp_47x200/helpdata/en/89/a42cb3461e11d182b50000e829fbfe/frameset.htm
Regards,
R.Brahmankar
Edited by: R Brahmankar on Oct 13, 2008 5:12 PM

Creation of Process Order without assigning master recipe

Hi,
I want to create a process order without having default master recipe for the given material or default operation for the given order type. I want the user to select the master recipe manually in process order. We do not want to use production version also.
We can define the default operation for the order type (OPJG) so that we can create a process order. I do not want a default operation in the process order but the user should select a valid master recipe. If we have default operation in the process order, it serves no purpose as it is never used anywhere.
Is there any way we can achieve this?
Regards,

Hi,
Please find the required details and conditions for creating process orders without master recipe.
http://help.sap.com/saphelp_47x200/helpdata/en/89/a42cb3461e11d182b50000e829fbfe/frameset.htm
Regards
Kannan

CO and Process order without material using T. Code CORO

Hi
We need to use Process Order without material functionality for recording "changeover" time and cost (i.e. setting up process for production of other material in a production line).
For this purpose we have configured a separate process order type. We have created a separate activity for Changeover and planned rates using KP26.
Now we create Process Order without material using T. Code CORO and confirm it using COR6N. On confirmation system successfully credits Cost Center.
We need to know:
1) whether we should settle the process order as well or no need to assign settlement profile to Order Type
2) Or should we run Cost Estimate first.
Plz help, if any have idea

Thank you all for your valuable input.
Srinivasa, your suggestion is very good, especially when calculation of variances/WIP is required. But again as there is no cost relevant material where the WIP/Variances will be settled during settlement process?
1) PP need to create process order without material because changeover cost should not be charged to either material and capacity hours are consumed during changeover. 2) CO need to identify the cost of changeover which should be charged to cost center. So far we have achieved both of these two objectives by the following activities:
Creation of Process Order without material using CORO T.Code say 3 hours of changeover occurred we create order with quantity of 3 Hours. And confirmation of activities quantity 3 using COR6N so cost center is credited by 3 x rate per hour. As there is a separate Process Order type for Changeover we can identify changeover quantity and cost in a given period.
After contributors feedback in this thread I have come to conclusion that I don't need to assign Settlement Profile and PA Structure to Changeover Process Order type. So no need to run Process Order settlement. As there is no specific required for Changeover WIP/Variances as well.

Process Order without BOM

I want to create a Process Order without a BOM & Recipe . Is that Possible ?
I tried the following :
Material Master setting MRP 4 view -Explosion/Dependent Requirements section define " "(Blank) for Selection Method field
Order Type Dependent parameters (COR4)
Production Version Blank :
Recipe: Do not use Master Recipe
But the problem is that I cannot keep BOM application Blank
BOM application has the link for selection ID which is linked to BOM usage .
I am not able to bypass this check in any way & as a result it gives an error (No valid BOM) on Process order creation
Shall appreciate a response

Hi,
Yes, it is possible to create process order without BOM & master recipe.
By having some config settings in place for BOM & recipe selection, you can create process order without BOM & recipe in SAP.
Normally, this scenario comes into picture where you're not sure about the operations to be carried out and materials to be consumed for an order.
For creating and testing such scenario, refer below SCN thread, which was discussed before,
Create Process order without Production Version | SCN
Regards,
Narresh

Problem creating process order with ref of sale order

Dear all,
Kindly give solution for this scenerio..............................
I am creating Process Order with ref of sale order manually in cor1. In the COR1 screen copy from field i gave my ref sale order, so that particualr order and batch is assigned to that order only.
My problem was suppose if sale order is created for 10 tonns, but my batch size and resource capacity is 2 tonns only. so first time i change my batch quantity 2 tonns instead of 10 tonns and created my order and confirmed.
if i go to second time the same process i am doing creating process order with ref of same sale order but it comes again 10 tonns instead of 8 tonns. why it comes like this already i confirmed 2 tonns in this sale order?
my requirement is if any process order is created with ref of any sale order and again if i am creating any process order with ref of same sale order left quantity only system should show.
for this what i have to do kindly help to this
regards,
s.sakthivel

Dear KK,
Pls check whether ZKIN, ZKQT, ZKOR have all the properties similar to IN, QT, OR respectively. If they are different, please ensure that you know the reason why they are different. This check has to be done at tcode VOV8
Some fields like sales document category, Transaction group, screen seq group, Doc pricing procedure need to be similar to the parent document unless you know why you have changed them.
Once this check is done, check the copy controls in VTAA. Before that try creating these documents separately without reference. This shoudl work fine only after which you need to check copy control. If this is not working fine, then there is some problem with the document type settings in VOV8. Testing this is possible only if Reference mandatory field is left empty. Make sure that is properly configured.
Once this is done, check copy controls in VTAA. You can just copy the copycontrol between IN and QT and QT and OR and create for ZKIN to ZKQT and ZKQT to ZKOR.
Once this is done, check whether your item category settings are properly done , also the schedule line settings. The tcodes are VOV7, VOV6, VOV4, VOV5 etc.
Now check whether your material master and customer master are consistent with the item category settings(Item category group).
Now create the transaction. It shoudl work fine.
Reward if this helps.

Create DBM Order without GR

Dear Sap Expert
I would like to create DBM Order without do GR for Non Stock Item. Currently charge is Cost Centre. But now we want to charge directly to profit centre only. May i know what is the correct process should be taken up. And what material need to setup in MM side.
Thanks
rgds
zali

Hi,
You can use most material types, there is no one type that is more correct than the other in this scenario (although if you have a lot of these materials and they are all "non stock" then use something like MLAG this is designed to be used for non-stock items).
As long as you set the "GR" flag on the PO and use the correct account assignment category (it depends on which one matches your requirements).
If you want the costs top be posted at invoice receipt stage instead of GR stage then set the "GR" AND "GR non-valuated" flags.
Steve B

Problem on creating process order

Dear Team,
I have a problem on creating process order thru COR1 where the basic start date only accept and follows current date. Basic finished date, no problem. Previously, i can set the basic start date using previous date / date in the past (in the same current month). I'm using "Only capacity requirements" for scheduling type.
is there anywhere in the SAP config that i can check?
and why this problem occured?
Thanks

Dear Tallha,
Here is screenshoot of my process order. the basic finished date is automatically changed to current date. (date entered 1/5/2014)
Thanks

Problem with creating Process order confirmation using BAPI

Hello,
While creating Process Order confirmation using BAPI_PROCORDCONF_CREATE_TT, material document is getting created. But a line item is inserted in the table AFRU without material document number. When it is created manually using the transaction COR6, the table is getting updated with material doc in the line item. Can anyone let me know what other attributes to be passed in order the update the same?
Thanks in Advance.
Regards, Senthil G.

Hello , I am working with the same Bapi, can you please send me the code to fill the parameters, if I find the same error like you, I will send you the solution if I correct that.
Thanks for your help.
[email protected]
Guatemala, Cempro ADATSA

Inspection Lot for Process Order without Header Material

Guys,
We have an scenario that we create a Process Order without Header material using T code CORO. Is it possible to assign or create a Inspection lot for Process order?
Regards,
Senthilraja

Hi
Please refer
QPL10004 User subscreen for displaying additional data in insp. lot
Regards
Sujit

BADI/EXIT - COR1 (block release process order without number batch)

Hi Gurus,
There are a BADI ou User EXIT in the transaction COR1 to block the release Process Order without number of batch created??
In COR2 OK, but COR1 I don´t find. I tried all the possibilities that knew!!!
Thank´s
Cleber

Hi,
The below user exits are avilable for COR1.
EXIT_SAPLCOKO_001
EXIT_SAPLCOKO_002
EXIT_SAPLCOKO_003
EXIT_SAPLCOKO_004
EXIT_SAPLCOKO_005
EXIT_SAPLCOKO_006
Check if you can use any of the above.
Regards,
Soumya.

Stop Creation of reservation while creating process orders....

Hi All,
THe requirement is to stop creation of reservations on creation of process order.
have done the configuration in order type dependent parameters to stop creation of reservations on creation of process order.
After this configuration the reservations have stopped appearing in the MMBE for components although there are reservation created.
The above case appears only when i am creating process orders manually through transaction COR1....But when process orders are created by converting Plann order then in this case although the order type is same there are reservations visible in the MMBE transaction for the components.
Request you to please guide through the reason for creation of reservations when a process order is created by converting a plan order.
Thanks in advance for your help.
Vinit

Hi All,
We are using the planning strategy 40 where in we produce only when the sales order is received.
For a material we are using SPK as stock transfer from other plant.
The requirement for this material is triggered due to 1)dependent reservation(as this component is used as a component to manufacture other material 2)Sales requirement for this material.
On MRP the requirement is transferred to the supplying plant and we receive the stock in our plant.
Now this stock is the total of requirement generated to fulfill the sales requirement and the consumption requirement.We cannot differentiate which stock was called in for sales order and which for fulfilling the production requirement of the superior material.
Whenever a production order for the superior material is created reservation for this material are created because of which the stock will not be available for creation of deliveries for sales orders.(This is because of the av checking rule)
Is there a way to differentiate these stocks.
We thought about creating MRP areas to manage the requirements differently but this will lead to creation storage locations and thus affect our global template.
Thus we thought of blocking of creation of reservations......this we thought as all the materials are already available by the time the process order is created so there is no point in creating reservations for the same.
Let m know if you need any further information .......Help me providing a proper solution to the issue.
Thanks in advance

Create transfer order without stock

Hi,
I have a requirement were I need to create transfer orders without stock, can we create this using the user exits (MWMTO005, MWMTO001, MWMTO002). is there anyother way of creating TO without stock by turning off ATP?
we need this for cross docking, we need a outbound TO so the inbound can be cross docked.

As I understood ur requirement u need vertual stock to make the delivery (GI) before reciving the good (GR).
Step 1. create one Stoarge Bin in 999 storage type, called as verstoack(vertual stock) As this storage are used for stock adjustment.
Step 2 Create TO from storage type 999-verstock to the in you want.
By this step -ve stock will develop in 999.
Step 3 when u do the GR, transfer this stock to 999-verstock from the recieved stoarge bins.
This is to nulify vertual; stock after receive.
This can be done on weekly basis.
Note: PGI for delivery will be done after GR only.
Please let me know if this issue is not resolved

Creating Job Order without Assembly Routing

How can you prevent Users from Creating Job Order without creating routing to the Assembly used
Regards

Hi Laxmikant
Please note the steps
Create a BOM Application in OS30
Create a new BOM ID in OS31 with BOM Usage as Production
Assign this BOM ID in BOM Application
Ensure that ID is responsible for Production planning alone.
Then in that ID maintain a BOM alone without any items.
Assign this BOM Application in Order type dependent parameters in OPL8
Now u can create a production order w/o BOM
Rgds

Error while creating Production order without BOM

Hi Guys,
While creating production order without a BOM i am getting the following error in the error log.
Error: BOM for material xxxxxx does not contain any valid items
Message no. CO636
Kindly help.
Regards,
Sid

Dear customer,
could you check in the master data screen of the order if one BOM has been selected?
please coudl you check your customizing the following transactions:
OPJM
OPJI
what do you have in 'BOM slection field' MRP4 view of the header material?
Please check if with this info you can find the missing data to explode the BOM
regards
Maria

Create Process Order without requiring a GR

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