Dialup jar download error

Hi,
We are seeing an odd occurence. Our dialup users using Java Web Start are unable to download certain jar files if they are a certain size. For example when we deploy our code we need to verify that it will work over a dialup connection. If it does not work we add an additional file to the jar until we get to a size that works???? We can consistently recreate this. We have expirienced it at two different jar sizes so far (255-265 Kb + 320-330 Kb). We have a work around by adding files until it works but this is a hit or miss type of fix. We use signed jar files. The error is a download error. Any help would be appreciated.
Thanks

The ISP that we recreated the error on was ATT World Net. The error message that we are seeing is:
Category Download Error: Corrupted JAR fiel at <our URL>
ZipException: Error in opening zip file.
We are using version 1.4.2_03 of the JRE. We download 4 separate jar files during the launch of the jnlp. If any of these jars are at the odd sizes previously mentioned it will appear to hang, then after a while we will see the error messages above.
Thanks

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