FCP scaling/aspect ratio motion algorithms make good video soft?

I have tried everything, but converting 16:9 footage into a 4:3 timeline in Final Cut Pro makes the letter-boxed video soft. I have, of course, double checked against NTSC external broadcast monitor. Original 16:9 clips look great, when converted to letter box 4:3 timeline they go soft. ( I believe it is FCP ineptness in handling Pixel Aspect Ratio conversion from 1.2 to 0.9, but I would love to be wrong at this point) I know FCP has poor scaling algorithms to begin with, but this is a very obnoxious issue when capturing clips widescreen from the deck, but having your final output needing to be edited and taped off in letter-boxed format for SD broadcast.
I really want to avoid losing any quality when going from 16:9 to 4:3 letter-box, so is there a plugin that can be used to handle the rescaling that does a better job than just FCP by itself? These are pretty complicated edits, (television show) so avoiding having to hop over to After Effects for a second huge render would be preferable. I have exhausted Google looking into this, lol, anyone have any ideas?
Thanks All,
Dustin Hoye
Editor
Sour Squirrel Studios, llc.

Patrick,
Thanks for the quick response. My motion filtering quality is set to "Best". After looking over the link you provided ( I will examine more thoroughly, but saw your response and wanted to re-post to answer your question.) I also tried switching to "Fastest (linear)" just to see if it would eliminate the softness/possible double lines, but of course, no luck. (Also, just to clarify, this is working all in SD.)
I would consider using Compressor or (After Effects for that matter), but I am editing using the letter box conversion because we occasionally are mixing in past regular 4:3 footage with the letter boxed 16:9. (the reg 4:3 being a minority of the clips) It is easier just to matte those 4:3 clips to match the converted 16:9 since there are fewer of them. If I fed the timeline to compressor then those clips (the reg. 4:3) would get interpreted incorrectly. I suppose I could just leave them out and re-insert them later, but depending on the number of them and how they are used that could be quite a work-around. It would be great if I could just get FCP to interpret the conversion internally (i.e. plugin) w/out causing quality loss. Sigh.
Everything else is set to 100%; editing 10- bit uncompressed, 10-bit material in High Precision YUV. I have tried multiple combinations of capture, codecs and vid processing options, but all seem to have the same result.
Thanks Again,
Dustin

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