Handling unit production order process flow

Hi Experts,
Can anybody please tell me process steps involved in packing for Production order. What configuration need it. Please tell step by step with T-code.

Go through this help link it will help you about Handling unit management.
[http://help.sap.com/saphelp_47x200/helpdata/en/19/7f6d36f74c7505e10000009b38f839/frameset.htm]
Configuration path is
SPRO>IMG>Logistics General-->Handling Unit Management..
For complete configuration
[http://help.sap.com/bestpractices/BBLibrary/Documentation/G74_BB_ConfigGuide_EN_DE.doc]
hope this helps..
karthick
Edited by: karthick PP on Apr 15, 2009 12:31 PM

Similar Messages

Error:Assign handling Unit from one Process order to another process order

Hi Experts,
I am facing different issues in assigning handling unit from one process order to another.
Business process:
1. Two similar Process Orders are existing in the system
2. Delivery is created for first process order using LP10 for one or more components
3. TO is created in foreground using VL06P
4. TO is confirmed by providing in stock available Handling Unit (HU) / storage Unit details Using LT12
5. Customized transaction is used to reassign newly created HU (created in previous step) from first process order to second process order. As a result many steps are performed in background for delinking the HU from first process order to second process order (including creation of different TOs)
I am facing different issues in the process:
1. Sometimes while confirming the TO in step 4: error is received as "Reservation item 0065 with material 4013959300300 does not exist" OR "Reservation item with material does not exist"
2. If the TO is confirmed in step 4. I am facing error in step 5 as "Warehouse number does not exist (new selection required)"
Both these errors are standard errors and I could not find much information on them in SCN also.
If anyone can throw light on any of them then it would be great.
Please let me know if any additional information is required.
Thanks
Harsh Aggarwal

Hi Manish
Thanks for your response. Actually, the customized program is used only in fifth step and not till TO confirmation so that error is not related to Customized program. However, in some cases I am able to do the confirmation but the error is received in 5th step i.e. Warehouse number does not exist (new selection required)"
Any further guidance you can provide. I will ask ABAP to check the customized program but the error seems to be a standard error.

Change in Production order/ process order

Can anyone tell me where are the changes being stored for the Production order/ process order? I mean in what table?
Regards,
Subhasish

Hey,
Any change made to the order data is logged using change documents. These changes are recorded in the tables CDHDR and CDPOS. The change document object for orders is ORDER.
For information on change documents click this link
<a href="http://help.sap.com/saphelp_47x200/helpdata/en/2a/fa0175493111d182b70000e829fbfe/content.htm">Overview</a>
To read the change documents use functions CHANGEDOCUMENT_READ_HEADERS and CHANGEDOCUMENT_READ_POSITIONS.
You can find the change document objects using transaction SCD0.
-Kiran

Production Order Scrap flow

Can anyone Explain about the Standard Scrap flow in the Production Order

The below extract is from SAP help:
Scrap is that portion of a material which does not conform to quality standards and which is not reworked.
If you are collecting costs on manufacturing orders, you can post the scrap costs to a cost center. You cannot settle scrap costs to a cost center if you are using a product cost collector.
Process Flow
The planned quantity of the order is 10 units. The yield is 8 pieces and the scrap quantity is 2 pieces.
You change the settlement rule so that 80% of the costs can be settled to the material stock account for that material. You then create a new distribution rule in which the remaining 20% of the costs is settled to a cost center.
The actual costs for the order are USD 2,800. When 8 pieces are delivered to stock, the system charges USD 2,000 to the order.
80% of the total cost is USD 2,240.
20% of the total cost is USD 560.
The order was already credited by USD 2,000 upon delivery. During settlement, the system then settled USD 240 to the material stock account of the material and USD 560 to the cost center.
Settement:
In the standard system, all actual costs incurred in an order are settled 100 % to the material produced. Any scrap produced in the production process causes the average price to increase in the standard system, due to the difference between the order quantity and the actual yield. To avoid the price of the material increasing when scrap occurs, you must manually adjust the percentage of the existing distribution rule to the actual yield produced and then create a new distribution rule for the actual scrap percentage. You could then, for example, enter a cost center as the settlement receiver for the new distribution rule.
Example of settement:
The order quantity to be manufactured is 10 pieces. The actual yield is 8 pieces, the scrap quantity is 2 pieces.
You change the distribution rule in the settlement rule so that only 80 % of the costs are settled to the stock account of the material. Then you create a second distribution rule that specifies that the remaining 20% of the costs are to be settled to a cost center.
The actual costs for the order are US$ 2,800. Due to the delivery of 8 pieces to stock, the order was credited with US$ 2,000.
80% of the total costs are US$ 2,240.
20% of the total costs are US$ 560.
The order has already been credited with US$ 2,000 due to the delivery to stock.
As a result, US$ 240 is settled to the stock account for the material and US$ 560 to the cost center.
Regards
TAJUDDIN
Message was edited by:
TAJUDDIN MOHAMMED

Reprocessing of Production order/Process order

Hi friends,
Can anybody explain me what is reprocessing of production order.
Plz explain me in a step by step manner.
Thanks very much.
Kind Regards

Hi Arun Kumar,
Reprocessing
Use
In the area of confirmation, you can separate confirmation entry from processing. As a result, errors may occur when confirmations, or the processes that follow them, are posted. You can eliminate these errors by reprocessing them. The following reprocessing functions are available:
Confirmations
Actual costs
Goods movements
Reprocessing Confirmations :
Use
You use this function to process confirmations for which errors occurred as they were being automatically processed. With this function, you can either delete or, if possible, eliminate the errors and post the confirmations again.
Confirmations with errors can arise if they were entered in one of the following ways:
Upload from a PDC system (see Upload)
Online entry ( Fast Entry or Mass Processing)
Entry via BAPI interface
Possible errors include:
Order does not exist (for entry via PDC system, BAPI interface)
Order was locked
Sequence of time events incorrect
Individual capacity does not exist
Work center or personnel number does not exist
Features
Reprocessing has the following advantages:
Selection
On the initial screen, you can enter your selection criteria for selecting the confirmations that you want to reprocess. Possible selection criteria are: Production order, plant, confirmation, WBS element, sales order, MRP controller, work center, created by, created on.
Navigation
The screen for reprocessing confirmations is split into two areas:
Overview list of the confirmations
Detail screen for the selected confirmation
In the standard setting, the overview list is on the left and the detail display of the confirmation is on the right. To change the position of the overview list, choose (move the list in an anti-clockwise direction, select the position of the overview list). This last setting is saved for the particular user who created it and is used again the next time the function is called up.
Reprocessing
The confirmation that you have chosen from the overview (cursor position) is displayed in the detail screen. In the detail screen, you can remove the error in the confirmation.
The following confirmations can be reprocessed:
Order confirmation
Operation confirmation
Time event confirmation
Activity confirmation
The layout of the detail screen is determined by the confirmation that you are currently processing. The layout can be set up flexibly for an operation confirmation (see Single Screen Entry).
Display error
To display a long text about the error for each confirmation, position the cursor on the confirmation and choose .
Check confirmation
You can check one or more confirmations. To check confirmations, select them and choose . In the Status field on the overview list, the result of the check is displayed with a symbol.
Delete confirmation
If a confirmation is not to be posted because, for example, it has entered the SAP System by mistake, you can delete it. To do this, select the confirmation and choose . The confirmation is flagged for deletion and is deleted when you save.
Delete a line
To delete confirmations from the overview that you do not want to process at the moment, choose . The confirmation is, however, retained for reprocessing at a later stage.
2.Cost Determination Error Processing
Use
You use this function to gather information about errors in cost determination and if necessary to repeat it.
If errors occurred when determining actual costs online, you can decide whether or not the confirmation and the error records are saved. If you are using Decoupling Confirmation Processes, the errors are recorded during the execution of the background job or during updating.
Features
This function includes:
An error log which displays the cost determination errors in detail
Errors are, for example: missing activity prices, invalid cost centers or incorrect assignment of an activity type to a cost center.
Rerunning cost determination
Starting a New Costing Run
       1.      Choose either
¡        Production orders: Logistics ® Production ® Shop Floor Control ® Confirmation ® Reprocessing ® Actual Costs
¡        Process orders: Logistics ® Production u2013 Process ® Process Order ® Confirmation ® Recalculate Actual Costs
       2.      Enter your selection criteria.
       3.      Choose (Execute).
       4.      Select the confirmation in question and choose (Error Log).
Analyze the errors.
       5.      If necessary remove the errors.
To remove the errors, you have to exit the reprocessing function.
       6.      Choose Production ® Shop Floor Control ® Confirmation ® Reprocessing ® Actual Costs or Production u2013 Process ® Process Order ® Confirmation ® Recalculate Actual Costs or open a new session.
       7.      Enter selection criteria for the confirmations for which you want to restart the actual cost calculation.
       8.      Choose (Execute).
       9.      Select the confirmation and choose (Save).
Failed Goods Movements Processing :
Use
This function allows you to process goods movements that failed when posting confirmations. After correcting any errors that occurred, you can then post the goods movements a second time.
Features
This function includes:
Detailed display of errors
Errors can be caused by insufficient information such as missing storage locations or missing batch numbers. Errors can also include locked material data, insufficient stock, or attempts to post goods movements in the wrong accounting period.
Opportunity to correct failed goods movements
Option of posting goods movements a second time
Reprocessing Goods Movements
       1.      Choose either
¡        Production orders: Logistics ® Production ® Shop Floor Control ® Confirmation ® Reprocessing ® Goods Movements
¡        Process orders: Logistics ® Production - Process ® Process Order ® Environment ® Material Movement ® Failed Goods Movements.
       2.      Enter your selection criteria:
       3.      Choose (Execute).
       4.      Select the goods movement that you want to reprocess.
       5.      Choose (Display Errors) to display the errors that have arisen, in detail. To leave the message, choose (Continue).
       6.      Select the required goods movements and make the necessary changes (for example, Edit ® Replace ® Storage location).
For example, you can delete incorrect goods movements.
When incorrect goods movements are deleted, the system does not carry out an automatic adjustment of reservations.
       7.      Choose (Save) to restart the execution of goods movements.
When you are reprocessing the goods movements for the confirmation, you can go to the goods movements overview. Choose Change Details, to change the goods movements.
Hope this details is enough for clearing your doubt.
Revert if any doubt and reward if useful.
Regards,
Tejas

Changes in production order/Process order

Hi Experts,
Very much hopeful that I will get solutuion of below:
How or where to see changes done in production / process order.
e.g Suppose I have created one production order. Then release it in CO02. Then I changed order quantity from 100 to 200 ( Earlier it was 100 ). Then I delete one BOM component from order. Then I changed finish date of order.
Pls tell me how to track these changes. What configuration need to track these changes. Please tell me step by step procedure.
I have read related thread in sdn itself but not satisfied.
Please help.
Regards,
Vipul

Hi,
For tracking in changes of Production / Process Order, you need to activate Order Change Management (OCM). After activating the same, you can view changes of Production order in CO02 / CO03.
for more details of OCM go through following link :
[Order Change Management (OCM)|http://help.sap.com/saphelp_erp60_sp/helpdata/en/a5/63198843a211d189410000e829fbbd/frameset.htm]
Hope this helps.
Regards,
Tejas

Production Order Work Flow

Hi..
I want to trigger the workflow to release the Production order .
So we want to creat the WOrk Flow using Standard Object BUS2005 when Order get created .
. With the help of ABAPER we are able to trigger the Workflow but by manullay creating the Event.
Is there any customization from PP side need to do for automatic creation of Workflow.
Please let me know.

Dear ,
As far as I know , in OPL8-Order Type depdent Paramater -Implementation tab -You have option Workflow -Workflo for purcahse order change .If it is relevent in this context , then you need mark the chek box.
refer this : http://help.sap.com/printdocu/core/print46c/en/data/pdf/BCBMTWFMPP/BCBMTWFMPP.pdf
Regards
JH

How to stop a production order processing when a delivey block is placed

Hi,
Mine is a MTO scenario. I am using planning strategy 50. So a planned order ---> production order will be created against MRP run against each sales order.
When i am placing a delivery block at the header the system is working fine. Its deleting the planned order(converted production order).
when I am placing a delivery block at the schedulle line its not working fine. its not deleting the underlined planned order or production order.
what configuration should I do to make this work.......

Deepu,
Unfortunately as per SAP documentation below you cannot have this function at schedule line level.
"If you enter the delivery block at header level, the system transfers the desired delivery quantity for all schedule lines in the requirement. The confirmed quantity is deleted. This function is not available when you enter the delivery block at schedule line level."
I have tried in my system & it works the same way. Hope this helps.
Thanks,
Ram

QM in production order process

Hi,Pls help to understand the steps to implemet the QM during in-process insp?

dear Yadav
Please find attached the steps for inprocess inspection.
At plant level in Customisation maintain the following
1) Plant level - Result Recording
2) Inspection point field combination : 100
3) partial Lot Assign : Partial lot and batch for each inspection point
4) Proposal for inspection point valuation : Maintain any of the selectedset coded you have created for 03 inspection or 04 inspection
Master Data Required
1) Maintain 03 inspection in MM02
2) Selected set for 03 inspection for the particalur plant
3) Sampling procedure with selection of inspection point as this mandatory
4) Maintain routing as mentioned below
1) Go to CA02
2) go to header
3) Maintain inspection Point as 150
4) Maintain partial Lot Assign as partial lot assignment according to plant default
5) At Operation level maintain a QM work center ( testing ) with Control key QM04 ( as per your requirement)
6) double click on the control key and go to Quality Management : Inspection points
7) Maintain Inspection point completion : Quantity , Valuation and confirmation ( as per your need , you can select other options also) press F1 and see the impact of each
8) choose time related and keep Tfac 1 and Unit as HR ( As needed)
9) You can select quantity - related also and then maintain the quantity.
10) Selection the QM operation and maintain in the MIC with above said sampling procedure
At transaction level
1) create order co01, release and save . lot will be created.
2) Do the opertion confirmation if there is any operation mentioned in the routing before the qm operation
3) go to qa32.> result > you will get a pop of all the operation with yellow traingle mentioning QM is active in that operation. double click on the QM operation
4) pop will come for entering parial quantity, date time
5)enter the details, do the result recording
6) save, pop will come for confirmation of quantity
please let me know if you need more clarification
Regards
Gajesh

How to handle consignment sales order process ?

Hi Everyone,
Our customer is running consignment sales to their customer.This means there is a sales order, the shipments are being done. But the ownership of the prodoct is not customer's yet. The products are being stored in customers sub-inventory. But there is any sales invoice yet.
When the products that have been shipped to customer are selled to 3.rd customer, the sales invoice is being created.
How can we handle such scenario in EBS ? Does anyone have a demo script or white paper related with that ?
Thanks in advance.
Cagri.

Marc
consignment stock at custom should come thru to APO with category CD. The stock in your plant will have category CC . So i dont see the need to assign a separate category to cons stock @ customer.
Can you please elaborate on your requirement . I believe there is no need to create a separate plant /sublocation for this type of stock. In general the way ATP is calculated is little bit different in R/3 and APO. If you include the consignment stock also in your default stock category group (ST1) in APO and this stock category group is assigned to your location , then the consignement stock will also be considered during ATP calculation. If you have not included consignemt stock as a category in the default category group ST1 (or category group assigned to location) then consignemt stock will not be considered during ATP calculation.
But in R/3 the consignemt stock at customer / stock at subcontractor location will not be considered during ATP calculation. that is the stock at customer (/subcontractor location if you are giving stock to subcontracting vendor) and plant stock are considered as two separate entities in R/3 whereas it is entirely driven by the categories assigned to the category group considered for stock calculation in APO.
Thanks
Saradha

Waiver process during Production order

Hi,
My client has a requirement whic is called as waiver process, whereby a part could be replaced by another alternative part during production order process, however the whole process need to be integrated with ECM and workflow for seemless communication and approval.
Has anyone come across manufacturing waiver process and can this process be designed within ECC60 or is it better to look for MES or MII tool to address the business requirement?
Appreciate any response concerning this topic.
Thanks and regards,
Bhaskar

I resolved this issue by using the process in SAP ME and ECC, using WIP processing in MES.

HANDLING UNITS ERROR

Hi All
we are working in HU and SU managed warehouse scenario , where for packing artiacles we are using HU units for carton and SU for pallet , HU and SU configuration is carried out and Put away is perfect successful with out any error , but while doing outbound delivery against sales order , i am getting lot of errors with HU's , can any body tells me how to do the packing for outbounddelivery , and subsequent TO creation picking step for HU and SU managed warehouse,
thanks in advance

Hi Chunduri,
we also use SAP WM with Handling Units.
The process works as follows:
With confirmation of the TO (Transport Order), the picked Handling-Units are assigned to the outbound delivery.
Please check Customizing table-view V_T340DC.
Pick&Pack should be checked (=X).
Best Regards,
Juergen

Handling unit

can anybody explain handling units
-what is it's use
-how material are kept in W/H
i have gone thru help.sap but unable to understand concept
Nikhil
Edited by: nniikkhhiill on Feb 8, 2010 11:22 AM

Hi
Handling Unit Management
Purpose
You can use Handling Unit Management (HUM) to reflect packing-based logistics structures in the SAP System. Using this method, you track the movements of entire handling units and the materials they contain rather than tracking each material individually.
When you base logistics processes on handling units, goods movements processing is made easier, which in turn optimizes all logistics operations. This simplified processing includes the existing packing function in shipping and warehouse processing in the Warehouse Management system, which is expanded here.
Features
In the system, the handling unit (HU) expands on the shipping unit. Handling units can be nested, which means that you can create new handling units from several handling units as often as you like. At the material item level, HUs contain the complete material identification, the quantity, and, in the case of serial numbers, the respective object list. Handling units have unique, scannable identification numbers that can be developed according to standards such as EAN 128 or SSCC.
Handling units contain all inventory management information of the materials they contain that are maintained in Inventory Management. There are also status messages that you can call up at any time that indicate whether a handling unit is only planned or if the ship-to party has been notified of the arrival of this handling unit, or whether it is in the warehouse or has already been posted to goods issue. The integrated history function also records each business process in the life cycle of each handling unit, meaning that you can track the handling unitu2019s path and development at any time.
In HU-managed storage locations, all goods movements are executed through the specification of the respective HUs, and Inventory Management is performed through the handling units. If you are not working with HU-managed storage locations, you can use handling units (without stock information) as before in the delivery and in the shipment.
In HU-managed storage locations, materials can be managed in HUs only. Mixed stock (stock made up of packed and non-packed materials within the same storage location) is not supported. HUs can also be managed in interim storage types. Unpacking a material from an HU means that the stock of the material is posted to a storage location that is not HU-managed.
If you call up normal material movements in connection with an HU-managed storage location, a delivery is created, rather than a direct material posting, which has been the procedure up to this point.
Handling units are unique at client level in at least one system. Using an indicator at client level (see Unique Identification of Handling Units), you can control whether you are going to work with the HU functions. Since the handling unit is a physical unit, the central logistics processes are controlled through the input of the handling unit identification. These processes include putaway, picking, and stock transfers, as well as goods receipts and goods issues.
A handling unitu2019s mobility can be limited if quality checks are active. Changes in the stock category caused by a quality inspection are made using a posting change in the handling unit.
There is also a report available that you can use to find and display handling units using different selection criteria such as material, packing instruction, or storage location.
Although the handling unit is basically a unit that remains constant in the system, you can change it by repacking the materials it contains. All the packing functions, such as packing, repacking, and unpacking, are completely supported by the handling unit function. In this way, handling units can be created in production, during goods receipt, or in the packing areas of the warehouse. If you have automatic packing, the handling unit is created from the packing proposals defined in the system (from the packing instructions, for example).
Pl.go thorugh link
http://help.sap.com/erp2005_ehp_04/helpdata/EN/19/7f6d36f74c7505e10000009b38f839/frameset.htm
Edited by: Sanjay Shah on Feb 8, 2010 11:32 AM

How to copy long text from production order to automatically created P.R

Hello experts,
I want to add some text to the long text , in the production order and save it.
There is an external process in our routing, in which when the order is saved and released, there is a P.R created automatically.
My requirement :- The text in the long text tab of the Production order should flow to one of the text types {Item text} in the P.R item created.
I checked in SPRO [ IMG-> MM->Purchasing -> P.R-Texts for PR-> define copying rules].
For text type , 'Item text' already has the text linkages : Order/network, with source texts "component text' and 'transaction text'.
However, the text being maintained in the order is not flowing on its own anywhere into the P.R created.
Is there any other config that needs to be done to achieve this?
Regards
P.R

Hi, A production order long text exists at a header level and a Purchase req gets triggered at an operation level of a production order during external processing.
So if you expect a mapping of a header text to operation level text, it should not be definitely possible in the SAP standard. (May be an enhancement would still work but you need to decide on it).
If you maintain a long text at the same operation where you trigger a pur.req (a text on your own or via a standard text key-CA10 tcode), you would see that populated, at the item-level text tab of the generated pur req automatically, as a standard behaviour.
Hope you would go with the standard system behaviour.

Return order process in standard WM

I want to know about the return order process in standard warehouse management.
is anyone have pls send it to :
nainesh.islaniya at ril dot com
Also for HU(handling Unit Mgmt) return process?

Hi,
Va01: Create return order, it willbe having different order type
You can create the return order with reference to the sales order against which you want to create a return order or you can create it independently.
VL01N: Create delivery for the return order
VL02N: Post GR against the returns delivery.
VF01: Create the billing document for the same..
Hope this helps
Noopur

Handling unit production order process flow

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