Production Order Scrap flow
Can anyone Explain about the Standard Scrap flow in the Production Order
The below extract is from SAP help:
Scrap is that portion of a material which does not conform to quality standards and which is not reworked.
If you are collecting costs on manufacturing orders, you can post the scrap costs to a cost center. You cannot settle scrap costs to a cost center if you are using a product cost collector.
<i><b>Process Flow</b></i>
The planned quantity of the order is 10 units. The yield is 8 pieces and the scrap quantity is 2 pieces.
You change the settlement rule so that 80% of the costs can be settled to the material stock account for that material. You then create a new distribution rule in which the remaining 20% of the costs is settled to a cost center.
The actual costs for the order are USD 2,800. When 8 pieces are delivered to stock, the system charges USD 2,000 to the order.
80% of the total cost is USD 2,240.
20% of the total cost is USD 560.
The order was already credited by USD 2,000 upon delivery. During settlement, the system then settled USD 240 to the material stock account of the material and USD 560 to the cost center.
<b>Settement:</b>
In the standard system, all actual costs incurred in an order are settled 100 % to the material produced. Any scrap produced in the production process causes the average price to increase in the standard system, due to the difference between the order quantity and the actual yield. To avoid the price of the material increasing when scrap occurs, you must manually adjust the percentage of the existing distribution rule to the actual yield produced and then create a new distribution rule for the actual scrap percentage. You could then, for example, enter a cost center as the settlement receiver for the new distribution rule.
<b>Example of settement:</b>
The order quantity to be manufactured is 10 pieces. The actual yield is 8 pieces, the scrap quantity is 2 pieces.
You change the distribution rule in the settlement rule so that only 80 % of the costs are settled to the stock account of the material. Then you create a second distribution rule that specifies that the remaining 20% of the costs are to be settled to a cost center.
The actual costs for the order are US$ 2,800. Due to the delivery of 8 pieces to stock, the order was credited with US$ 2,000.
80% of the total costs are US$ 2,240.
20% of the total costs are US$ 560.
The order has already been credited with US$ 2,000 due to the delivery to stock.
As a result, US$ 240 is settled to the stock account for the material and US$ 560 to the cost center.
Regards
TAJUDDIN
Message was edited by:
TAJUDDIN MOHAMMED
Similar Messages
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Hi experts,
While confirming a production order of 100 qty thru c011n transaction,i confirm 80 qty and put 20qty as scrap....now there r two operations for the order and auto GR is marked for the operation.after confirmation for 80 qty automatic GR has taken place.......but FOR THE SCRAP QTY(20)....i need to do GI manually thru 551 movement type......my question is whether it is possible for me to automise the scrap accounting(i.e like auto gr for confirmed qty.......i need auto gi for scrap)
Thanks in Advance,
VivenchandarHi,
check FM BAPI_PRODORDCONF_CREATE_TT
Regards
amole -
Hi..
I want to trigger the workflow to release the Production order .
So we want to creat the WOrk Flow using Standard Object BUS2005 when Order get created .
. With the help of ABAPER we are able to trigger the Workflow but by manullay creating the Event.
Is there any customization from PP side need to do for automatic creation of Workflow.
Please let me know.Dear ,
As far as I know , in OPL8-Order Type depdent Paramater -Implementation tab -You have option Workflow -Workflo for purcahse order change .If it is relevent in this context , then you need mark the chek box.
refer this : http://help.sap.com/printdocu/core/print46c/en/data/pdf/BCBMTWFMPP/BCBMTWFMPP.pdf
Regards
JH -
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Hi Experts,
Can anybody please tell me process steps involved in packing for Production order. What configuration need it. Please tell step by step with T-code.Go through this help link it will help you about Handling unit management.
[http://help.sap.com/saphelp_47x200/helpdata/en/19/7f6d36f74c7505e10000009b38f839/frameset.htm]
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[http://help.sap.com/bestpractices/BBLibrary/Documentation/G74_BB_ConfigGuide_EN_DE.doc]
hope this helps..
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Edited by: karthick PP on Apr 15, 2009 12:31 PM -
How to copy long text from production order to automatically created P.R
Hello experts,
I want to add some text to the long text , in the production order and save it.
There is an external process in our routing, in which when the order is saved and released, there is a P.R created automatically.
My requirement :- The text in the long text tab of the Production order should flow to one of the text types {Item text} in the P.R item created.
I checked in SPRO [ IMG-> MM->Purchasing -> P.R-Texts for PR-> define copying rules].
For text type , 'Item text' already has the text linkages : Order/network, with source texts "component text' and 'transaction text'.
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Is there any other config that needs to be done to achieve this?
Regards
P.RHi, A production order long text exists at a header level and a Purchase req gets triggered at an operation level of a production order during external processing.
So if you expect a mapping of a header text to operation level text, it should not be definitely possible in the SAP standard. (May be an enhancement would still work but you need to decide on it).
If you maintain a long text at the same operation where you trigger a pur.req (a text on your own or via a standard text key-CA10 tcode), you would see that populated, at the item-level text tab of the generated pur req automatically, as a standard behaviour.
Hope you would go with the standard system behaviour. -
Sequence of Production Order confirmation
Dear All,
I am new to SAP.
Can anyone tell us the exact sequence of Production order execution along with Transation codes.
Here I am giving the procedure what exactly I know about this issue....
1. CO01 - Production order creation & release
2. MIGO - Goods issue against reservation
3. CO11N - Operation wise order confirmation
4. COOIS - Confirmations report
5. MIGO - Goods receipt against order
Current Scenario:
I have created Order and without issuing goods against it, I've confirmed the order.
I would like to know that weather we can do confirmation without issuing goods.
And also I am requesting you to correct my procedure if I am wrong. If anybody can suugest me the exact procedure to follow in future.
Regards,
Haneesh RHi Haneesh
Adding some more detail in to the Production order execution flow:
1. CO01 / CO40 / CO41 - Production order creation & release
2. MIGO / MB1A - Goods issue against reservation
3. CO11N / CO15 - Operation wise / order wise confirmation
4. MIGO / MB31 - Goods Receipt against Production order
5. COOIS - Confirmations report / Order information system
Regarding the GI and GR: In standard SAP, GI, confirmation, GR activities can be done independently. It may be possible in some scenario where all the above can happen independently that is why SAP has kept it open.
You can restrict it accroding to your customer need using "User Exits". For example you can restrict the confirmation if goods issue is not done.
Thanks & Regards
Bala -
Scrap factors and Production order
Hi all
I am using scrap factors in the Material Master which is used as a component in the production order. When I create a production order the component requirement qty is inflated by the scrap factor. Then I do a CO15 and put in the actual qty of component used. Is there a standard report PP or CO where it shows the planned required qty( as in BOM with no scrap), planned required qty ( with scrap) and the actual qty?
thanks a lotHi,
Not sure if you can get all 3 in a std report. But in COOIS, when you run the report with List option as component you can get the requirement qty & withdrawn qty.
To my knowledge you would have to go for a Z report.
Regards,
Vivek -
Can SAP take scrap into account with determining open production order qty?
SAP appears to completely ignore scrap on production orders. This isn't working for us. What we would like is something like this:
If the production order is for 20, we've confirmed scrap of 2, and confirmed 10 good, then the open quantity should be 8. The next time MRP runs, it should re-schedule the 2 for a later date.
I didn't see any way to accomplish this through settings on the order, or through configuration. Can anyone recommend a user exit I can use to accomplish this, or did I miss a setting somewhere?
Thanks,
RandyHi Randy,
The scrap you are confirming is basically unplanned scrap...That is basically for consuming the components for the scrapped quantity ...but not to affect the total production.
In your case you can maintain assembly scrap in material master...so that system will plan extra material while the MRP..
For ex , if u want toa chieve a final qty of 100 & ur scrapping pattern is 20% ..syatem will plan for 12 % so that u can achieve 100 at the end of production.
Regards
Mahesh -
Hi
There is a requirement to trigger a mail to a specific user id whenever the order will be Created, confirmed & TECOed (may be they add other events later on). We can make it through standard production order workflow process I think. For that I have assigned user ID to object TS0020047 & TS20000623 (agents assignment ) through TX: COWf1. In the event linkage screen I have activated with events TS20000634 & TS20000634. Still It is not triggering any work flow to the workplace of assigned user id. Where is the mistake I am not able to identify.
Or if there is any other method to achive this? Pls suggest
Thanks
Edited by: BNR on Feb 16, 2010 5:34 AMHi
In CO01 > Click on Go to > Missing Parts > Missing Part list
In Nxt Page Click on List > Send to > Mail recipient
In the Recipient tab enter SAP user id of MRP Controller and Recipient type SAP Log on name and click on Send icon at Top left.
SAP Mail will go to MRP Controller SAP Work place in box.
Regards
Brahmaji -
Regarding Production order changes work flows
Hi to all,
I activated WS20000387 work flow template. its regarding the production order changes .
briefly: i created one production order, immediately assigned person will get a message in his SAP inbox.
he has to double click/execute on that mail, then system will take u directly to the production order screen. there is no need to enter that Order no.
but here, after double clicking, system is asking The Order no.
we have clients 300,500 and 700.
i executed same work flow in 300 successfully,
700 is not modifiable. thats y i did all the settings in 500 and copied the request to 700.
i am getting the problem in 700,, i compared all the settings in 300 and 700, but no use,,,all are same,,,but not executing in 700.
anybody can help me in this regard.You Can use below FM to confirm Production order and it is very simple BAPI.
BAPI_PRODORDCONF_CREATE_HDR -> just check in where used list.
Thanks
Seshu -
Raw material -scrap-against production order
Hi all,
I withdrawn 10 qty of raw material for production order using mvt type :261. Due to some wrong machine Operation 2 qties of the Raw material is become unusable(scrap).
I want to return this 2 qty of raw material to warehouse.
what is the movement type can i use?
Please advise me in this....Hi Kumar,
Please make your question clearer.
Have you made a confirmation against a PrdORd? I mean:
1. confirmed 10 pcs of FGs
2. withdrawn 10 pcs of raw materials
3. Later you recognized that 2 pcs of FGs were not good because of the wrong quality of raw material.
In this case you can cancel your confirmation in CO13 (and do it again only for 8 pcs of FGs and scrap the 2 pcs of wrong raw materials) or you can ask for 2 pcs of raw materials from WH and produce the missing 2 pcs of FGs (physically). In this case you can scrap (MB1A 551) the latter 2 pcs of raw materials.
Other option is that after getting 2 pcs of raw material and producing the 2 pcs of finished goods you book an excess consumption in MB1A + MVT 261 + PrdOrd reference. It based on your concept...(in which way you want to handle the scrap).
BR
Csaba -
Make Scrap portion field in production order header as display only
Hi Experts,
We have a requirement to make scrap field(CAUFVD-GASMG) in production order header as display field only. We do not want users to enter any values here to denote the quantity scrapped in production orders. I am not aware of any configuration to make this field as display only. Please let me know which user exit or BADI available for this purpose. We do not want to use any screen variants and transaction variants and would like to restrict this at order type or plant level.
Thanks
RijilHello Rijil,
If not with variants than check with enhancement.
PPCO0006 Enhancement to specify defaults for fields in order head
PPCO0012 Production Order: Display/Change Order Header Data
PPCO0018 Check for changes to production order header
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Scrap against production order
Hi,
My scenario is : I have a production order of 100 pieces out of which 80 are ok and 20 are scrap. I do a Goods Receipt of 100 and then scrap 20 pieces from stock.
What steps should I follow after I scarp 20 pieces from stock from Materials Management perspective like : Do I need to pay excise duty, entry in RG1 and Rg2 registers...
Regards
AshishHi,
My scenario is : I have a production order of 100 pieces out of which 80 are ok and 20 are scrap. I do a Goods Receipt of 100 and then scrap 20 pieces from stock.
What steps should I follow after I scarp 20 pieces from stock from Materials Management perspective like: Do I need to pay excise duty, entry in RG1 and Rg2 registers?
You can do goods receipt against production order using MIGO /MB31 for 80
And then scrap the 20 in production area using MB1A and use Movt type 551 place it in to scrap location from there you can do scarp sale.
And for 20 Pieces you can reverse the in put excise duty go to J1IH select Mat write u2013off tab or select (F5) enter the input parameter as material document generated out of scrapping the material (551) and select the Register which is relevant for the material. Then enter the duty values like BED, Ecess & She cess manually.
Rgs -
Document Flow from BOM to Production Orders
Dear SAP Gurus,
I have attached a few documents at header level of the BOM. I have also attached document at item level in the BOM. When I create a production order these documents are not flowing to Production Order. Is there any way to do that. I also want to see them in CS11 and CS12 reports.
In OPKP I have already checked Document Links-BOM "On Creation" and "On Release" for my production scheduling profile.
Thanks and Regards
GeravineI have three documents. One is attached at the BOM header level under the documents tab. The second with item category D is entered as a line item in the BOM Items. The third is in the Item Level under the item's documents tab in the item details. All have same document type.
When I create the production order the second document is copied in the document overview of production order. First and Third are nowhere to be seen.
Is there any config or user exit to achieve the same? -
Document Flow to Production Orders from BOM
Dear SAP Gurus,
I have attached a few documents at header level of the BOM. I have also attached document at item level in the BOM. When I create a production order these documents are not flowing to Production Order. Is there any way to do that. I also want to see them in CS11 and CS12 reports.
In OPKP I have already checked Document Links-BOM "On Creation" and "On Release" for my production scheduling profile.
Thanks and Regards
GeravineDear Geravine,
You can use a Production Scheduling profile to specify that in a production order or process order
particular business transactions are carried out in parallel
generation of document link from material master on order creation
generation of document link from BOM on order creation
generation of document link from material master on order release
generation of document link from BOM on order release
Include the check boxes for Document links for material and BOM both under order creation and order release.
Check in T Code OPKP.
But in my understanding only the document that are attached to the header and the items with D category alone gets
transferred to the production order.
Regards
Mangalraj.S
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