HD 1080i PAL to DVD NTSC

I've learned a tremendous amount from reading the forum, and this is the first time I've been compelled to post - I am stuck! 
My basic question is what is the best way to go from 1920 x 1080i AVCHD 25 fps PAL source footage edited in its native format in Premiere CS4 to a SD NTSC DVD authored in Encore?  I'm fine with losing quality, but I've been getting choppy video in transitions and audio sync problems, and that's not acceptable.
I've tried using the dynamic link and transcoding in Encore with all sorts of different settings and usually end up with the audio going out of sync in a couple spots and some unexpected frames in transitions that cause jumps.  The best I've come up with is encoding to NTSC 23.976 fps progressive, 2 pass VBR which still has slightly choppy zooms. 
The sequence is about 27 minutes and takes 2 hours to transcode to NTSC 23.976 fps WITHOUT using the maximum quality option.  If I select maximum quality then it takes over 24 hours (!!) and the quality is actually worse (jumps in transitions and audio sync problems).  Could this be due to the "frame blending" bug that I've read about in AME?
I realize I'm dealing with two major issues: frame rate and resolution.  Any suggestions?  Thanks.
- Aaron
System Info:
AMD Athlon II X4 2.9 GHz
8 GB RAM
64-bit Windows 7
CS4 Production Premium
Drives:
C: System
D: Pagefile/Project Files/Media Cache
E: Source media

Thanks for the quick replies, everyone.  It seems that there were some specific edits that were causing audio syncing and video glitches - they were fine in the Premiere project, but would cause problems when exported.  I spent some time exporting (directly from Premiere without multiplexing or changing the frame rate) those specific sections that were giving me problems.  I couldn't get anything to work consistently.  Finally, out of desperation, I tried exporting to tape and it worked!  It rendered to 1080 50i HDV and recorded to my Sony HDR-HC9 without any problems.  Then I recaptured it into Premiere and was able to export it from Premiere into both PAL and NTSC standard definition Encore projects without any problems.  I think it must have been some problem with way Premiere was trying to export the original AVCHD clips and/or the way they were edited together.  I'm not really sure what it was, but I'm relieved it finally worked. 
- Aaron

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