Internal Subcontracting (Toll Manufacturing)

Dear SAP Expert,
We have requirement that our sister company is doing subcontracting to us (toll manufacturing).
Basically our sister company is supplying us the main raw material and then
we add our company own material plus some overhead.
The problem is we need our company to recognize the COGS during we produce
in the same period.
Example: in April we produce 1000 CTN, we dispatch the goods to customer (sister company) 800,
we want to recognize the COGS on April based on 1000 CTN (not based on 800). The remaining
200 we just need to record quantity.
My question is:
- What is SAP best practice of internal subcont (toll manufacturing)?
- Any idea how to recognize COGS in produced quantity?
something cross in our mind is we sell all  right after we produced and receive remaining qty in virtual Plant non valuated.
That means once 1000 CTN  is produced we sell it immediately (to recognize 1000 CTN as COGS),
then remaining stock of 200 CTN (physical dispatched 800 CTN) we need to GR again in different plant (which is non valuated)
or
Is there any idea to simplify this process? 
Moreover we implement material ledger   
Thanks in advance,
Subur

Hi Subur
Dont worry.. Its quite a common scenario and I have myself implemented it in the past...
The main challenge in this case is that for your Company its a Non valuated stuff.. however, for the Sister Company, its a valuated stuff.... With right kind of settings, you can achieve it....
The way I have implemented is as below
1. Use MTO scenario where Sales Order is the CO object...
2. IMG Settings
a. Create a requirement class in IMG > CO > Prod Cost Contr > Cost Obj Contr > Product cost by Sales order > Control of Sales-Order-Related Production/Product Cost by Sales Order > Check Req Class
Assign Account Assignment Catg = E; Valuation Field = Blank; And a Settlement Profile
b. Assign this requirement class to your requirement type and hand it over to your SD guy... The SD guy needs to assign this Req Type to his item category and always determine this Item category in the Inter Company Sub contracting Sales order...
Its advisable you create a separate sales order type for it
3. Process
a. Create a Sales order in Company A (Company B is the Sister Concern)
It may have 2 materials i.e. One material will be the FG and another will be service material for Sub contracting charges
b. Receive the raw material supplied by Company B against the sales order... Mvt Type 501 E.... (This would receive the stock in your books as Non valuated i.e. @ Zero value)
c. Create a Production order for the FG associated with the Sales order.. (CO08)
d. Issue the goods to the prod order / Confirm the operations
e. Do the GR from prod order... The GR will be Non valuated in Company A.... Only Qty will be updated in the stock.. No Value
f. At period end, settle the Prod order upon sales order.... With this, the total cost of 1000 will be settled to Sales order
g. Do the billing, which will also post to the Sales order....
h. Settle the sales order from VA88... This will settle the total cost of 1000 CNT to COPA....
4. Ensure that the Item Category / Req Class you use in this process for Company A, should not be used for Company B.. Else, it would also be treated as Non valuated GR in Company B as well
br, Ajay M

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    Basically our sister company is supplying us the main raw material and then
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    The problem is we need our company to recognize the COGS during we produce
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    Example: in April we produce 1000 CTN, we dispatch the goods to customer (sister company) 800,
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    Dear Logistic/MM expert,
    We have requirement that our sister company is doing subcontracting to us (toll manufacturing).
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    we add our company own material plus some overhead.
    The problem is we need our company to recognize the COGS during we produce
    in the same period.
    Example: in April we produce 1000 CTN, we dispatch the goods to customer (sister company) 800,
    we want to recognize the COGS on April based on 1000 CTN (not based on 800). The remaining
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    My question is:
    - What is SAP best practice of internal subcont (toll manufacturing)?
    - Any idea how to recognize COGS in produced quantity?
    something cross in our mind is we sell all  right after we produced and receive remaining qty in virtual Plant non valuated.
    That means once 1000 CTN  is produced we sell it immediately (to recognize 1000 CTN as COGS),
    then remaining stock of 200 CTN (physical dispatched 800 CTN) we need to GR again in different plant (which is non valuated)
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    Dear SAP Expert,
    We have requirement that our sister company is doing subcontracting to us (toll manufacturing).
    Basically our sister company is supplying us the main raw material and then
    we add our company own material plus some overhead.
    The problem is we need our company to recognize the COGS during we produce
    in the same period.
    Example: in April we produce 1000 CTN, we dispatch the goods to customer (sister company) 800,
    we want to recognize the COGS on April based on 1000 CTN (not based on 800). The remaining
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    My question is:
    - What is SAP best practice of internal subcont (toll manufacturing)?
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    something cross in our mind is we sell all  right after we produced and receive remaining qty in virtual Plant non valuated.
    That means once 1000 CTN  is produced we sell it immediately (to recognize 1000 CTN as COGS),
    then remaining stock of 200 CTN (physical dispatched 800 CTN) we need to GR again in different plant (which is non valuated)
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    Dear SAP Expert,
    We have requirement that our sister company is doing subcontracting to us (toll manufacturing).
    Basically our sister company is supplying us the main raw material and then
    we add our company own material plus some overhead.
    The problem is we need our company to recognize the COGS during we produce
    in the same period.
    Example: in April we produce 1000 CTN, we dispatch the goods to customer (sister company) 800,
    we want to recognize the COGS on April based on 1000 CTN (not based on 800). The remaining
    200 we just need to record quantity.
    My question is:
    - What is SAP best practice of internal subcont (toll manufacturing)?
    - Any idea how to recognize COGS in produced quantity?
    something cross in our mind is we sell all  right after we produced and receive remaining qty in virtual Plant non valuated.
    That means once 1000 CTN  is produced we sell it immediately (to recognize 1000 CTN as COGS),
    then remaining stock of 200 CTN (physical dispatched 800 CTN) we need to GR again in different plant (which is non valuated)
    or
    Is there any idea to simplify this process?  :roll:
    Moreover we implement material ledger   
    Thanks in advance,
    Subur

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    From: <sip:057729XXXX@MY-CUCM-IP>;tag=4052092~294be736-ce3b-450f-a7f1-c801f3cc9a7e-27746002
    To: <sip:2484XXX@ISP's-Other-IP>
    Call-ID: 16d82e80-2b11a45a-c43e8-84450d0a@MY-CUCM-IP
    CSeq: 101 INVITE
    Server: kamailio (3.3.1 (x86_64/linux))
    Content-Length: 0
    17:34:18.587 |//SIP/SIPUdp/wait_UdpDataInd: Incoming SIP UDP message size 375 from ISP's-Other-IP:[5062]:
    [12623366,NET]
    SIP/2.0 403 Forbidden
    Via: SIP/2.0/UDP MY-CUCM-IP:5062;branch=z9hG4bK1003a95b8f3900;rport=5062
    Call-ID: 16d82e80-2b11a45a-c43e8-84450d0a@MY-CUCM-IP
    From: <sip:057729XXXX@MY-CUCM-IP>;tag=4052092~294be736-ce3b-450f-a7f1-c801f3cc9a7e-27746002
    To: <sip:2484XXX@ISP's-Other-IP>;tag=dc6a4ae7
    CSeq: 101 INVITE
    Reason: Q.850;cause=0;text="unknown"
    Content-Length: 0
    |2,100,230,1.4901099^ISP's-Other-IP^*
    [12623367,NET]
    ACK sip:2484XXX@ISP's-Other-IP:5062 SIP/2.0
    Via: SIP/2.0/UDP MY-CUCM-IP:5062;branch=z9hG4bK1003a95b8f3900
    From: <sip:057729XXXX@MY-CUCM-IP>;tag=4052092~294be736-ce3b-450f-a7f1-c801f3cc9a7e-27746002
    To: <sip:2484XXX@ISP's-Other-IP>;tag=dc6a4ae7
    Date: Wed, 18 Dec 2013 13:34:18 GMT
    Call-ID: 16d82e80-2b11a45a-c43e8-84450d0a@MY-CUCM-IP
    Max-Forwards: 70
    CSeq: 101 ACK
    Allow-Events: presence
    Content-Length: 0

    SIP/2.0 403 Forbidden error
    If your router is sending a SIP/2.0 403 Forbidden error to the SIP server you are registered to, there is a good chance your  router is blocking the incoming call due to the toll-faud prevention  feature that was added to IOS version 15.1(2)T.
    How to Identify if TOLLFRAUD_APP is Blocking Your Call
    If the TOLLFRAUD_APP is rejecting the call, it generates a Q.850       disconnect cause value of 21, which represents ‘Call Rejected’. The       debug voip ccapi inout command can be run to       identify the cause value.
    Additionally, voice iec syslog can be       enabled to further verify if the call failure is a result of the toll-fraud       prevention. This configuration, which is often handy to troubleshoot the origin       of failure from a gateway perspective, will print out that the call is being       rejected due to toll call fraud. The CCAPI and Voice IEC output is demonstrated       in this debug output:
    %VOICE_IEC-3-GW: Application Framework Core: Internal Error (Toll fraud call rejected):
    IEC=1.1.228.3.31.0 on callID 3 GUID=F146D6B0539C11DF800CA596C4C2D7EF
    000183: *Apr 30 14:38:57.251: //3/F146D6B0800C/CCAPI/ccCallSetContext:
       Context=0x49EC9978
    000184: *Apr 30 14:38:57.251: //3/F146D6B0800C/CCAPI/cc_process_call_setup_ind:
       >>>>CCAPI handed cid 3 with tag 1002 to app "_ManagedAppProcess_TOLLFRAUD_APP"
    000185: *Apr 30 14:38:57.251: //3/F146D6B0800C/CCAPI/ccCallDisconnect:
       Cause Value=21, Tag=0x0, Call Entry(Previous Disconnect Cause=0, Disconnect Cause=0)
    The Q.850 disconnect value that is returned for blocked calls can also       be changed from the default of 21 with this command:
    voice service voip
    ip address trusted call-block cause
    How to Return to Pre-15.1(2)T Behavior
    Source IP Address Trust List
    There are three ways to return to the previous behavior of voice       gateways before this trusted address toll-fraud prevention feature was       implemented. All of these configurations require that you are already running       15.1(2)T in order for you to make the configuration change.
    Explicitly enable those source IP addresses from which you would like           to add to the trusted list for legitimate VoIP calls. Up to 100 entries can be           defined. This below configuration accepts calls from those host           203.0.113.100/32, as well as from the network 192.0.2.0/24. Call setups from           all other hosts are rejected. This is the recommended method from a voice           security perspective.
    voice service voip
    ip address trusted list
      ipv4 203.0.113.100 255.255.255.255
      ipv4 192.0.2.0 255.255.255.0
    Configure the router to accept incoming call setups from all source           IP addresses.
    voice service voip
    ip address trusted list
      ipv4 0.0.0.0 0.0.0.0
    Disable the toll-fraud prevention application completely.
    voice service voip
    no ip address trusted authenticate
    Two-Stage Dialing
    If two-stage dialing is required, the following can be configured to       return behavior to match previous releases.
    For inbound ISDN calls:
    voice service pots
    no direct-inward-dial isdn
    For inbound FXO calls:
    voice-port
    secondary dialtone

  • I bought an HP IMedia 2.6Gig, was stolen in burgalry. Now pc says not genuine os from backup. Ideas?

    I built a pc out of bits and pieces, and the thieves left my external drive with backup os and sys image on it. After much tinkering, Microsoft is now saying my os (win 7) is not genuine. How do I get the stolen pc flagged and my bodged up 3Gig dual core I made from bits i'd saved acknowleged as the genuine puter? 
    Also, can the original IMedia be traced so I can a) send police to recover it or b) send it a virus or summut to deny it to the thieves. I don't think sending a virus or whatever to my own computer would be illegal.
    I think I might even have the original reciept lying around somewhere, and still have all the accompanying booklets and things. 
    Any help would be most appreciated. technical analysis of this bodged up machine follows:
    I was in hospital earlier this year, and my flat got robbed while I was away. My computer was stolen but I had a backup on a removable harddrive. I built a new computer out of spare parts and re-installed my software. But now im being told that it's not a genuine copy, but it is. Whoever stole my computer is using it illegally. I bought the computer (Hewlett Packard 2.6Gig Quad core Imedia) from PC world in Colchester. I reported the theft to the police, but they didn't catch anybody. It looks like someone is still using my computer though, and I was hoping you might be able to help me transfer the genuine status to this computer and perhaps give me some advice as to how to locate my old one. I'd rather like it back, but if this is not possible i'd like to be able to trace it to an address so I send the police there. I don't think its fair that the thieves are using my genuine copy and my backup is being listed as non-genuine.
    I have done a report on the system I built, which is:
    Diagnostic Report (1.9.0019.0):
    WGA Data-->
    Validation Status: Invalid License
    Validation Code: 50
    Cached Validation Code: 0x0
    Windows Product Key: *****-*****-WJ2H8-R6B6D-7QJB7
    Windows Product Key Hash: ckKNc+BBPDWmo1LUlOkraNjlQ34=
    Windows Product ID: 00359-OEM-8992687-00006
    Windows Product ID Type: 2
    Windows License Type: OEM SLP
    Windows OS version: 6.1.7601.2.00010300.1.0.003
    ID: {6D409CF2-A883-4B09-9A65-7BD9C0A412EB}(1)
    Is Admin: Yes
    TestCab: 0x0
    WGA Version: N/A, hr = 0x80070002
    Signed By: N/A, hr = 0x80070002
    Product Name: Windows 7 Home Premium
    Architecture: 0x00000009
    Build lab: 7601.win7sp1_gdr.120830-0333
    TTS Error:
    Validation Diagnostic:
    Resolution Status: N/A
    WgaER Data-->
    ThreatID(s): N/A, hr = 0x80070002
    Version: N/A, hr = 0x80070002
    WGA Notifications Data-->
    Cached Result: N/A, hr = 0x80070002
    File Exists: No
    Version: N/A, hr = 0x80070002
    WgaTray.exe Signed By: N/A, hr = 0x80070002
    WgaLogon.dll Signed By: N/A, hr = 0x80070002
    OGA Notifications Data-->
    Cached Result: N/A, hr = 0x80070002
    Version: N/A, hr = 0x80070002
    OGAExec.exe Signed By: N/A, hr = 0x80070002
    OGAAddin.dll Signed By: N/A, hr = 0x80070002
    OGA Data-->
    Office Status: 102
    Microsoft Office Home and Student 2007 - 100 Genuine
    OGA Version: N/A, 0x80070002
    Signed By: N/A, hr = 0x80070002
    Office Diagnostics: 77F760FE-153-80070002_7E90FEE8-175-80070002_025D1FF3-364-80041010_025D1FF3-229-80041010_025D1FF3-230-1_025D1FF3-517-80040154_025D1FF3-237-80040154_025D1FF3-238-2_025D1FF3-244-80070002_025D1FF3-258-3_B4D0AA8B-920-80070057
    Browser Data-->
    Proxy settings: N/A
    User Agent: Mozilla/4.0 (compatible; MSIE 8.0; Win32)
    Default Browser: C:\Program Files (x86)\Google\Chrome\Application\chrome.exe
    Download signed ActiveX controls: Prompt
    Download unsigned ActiveX controls: Disabled
    Run ActiveX controls and plug-ins: Allowed
    Initialize and script ActiveX controls not marked as safe: Disabled
    Allow scripting of Internet Explorer Webbrowser control: Disabled
    Active scripting: Allowed
    Script ActiveX controls marked as safe for scripting: Allowed
    File Scan Data-->
    Other data-->
    Office Details: <GenuineResults><MachineData><UGUID>{6D409CF2-A883-4B09-9A65-7BD9C0A412EB}</UGUID><Version>1.9.0019.0</Version><OS>6.1.7601.2.00010300.1.0.003</OS><Architecture>x64</Architecture><PKey>*****-*****-*****-*****-7QJB7</PKey><PID>00359-OEM-8992687-00006</PID><PIDType>2</PIDType><SID>S-1-5-21-1152468207-3594797296-414365017</SID><SYSTEM><Manufacturer>Gigabyte Technology Co., Ltd.</Manufacturer><Model>945GZM-S2</Model></SYSTEM><BIOS><Manufacturer>Award Software International, Inc.</Manufacturer><Version>FF IQ</Version><SMBIOSVersion major="2" minor="4"/><Date>20070307000000.000000+000</Date></BIOS><HWID>A6F23107018400F6</HWID><UserLCID>0809</UserLCID><SystemLCID>0409</SystemLCID><TimeZone>GMT Standard Time(GMT+00:00)</TimeZone><iJoin>0</iJoin><SBID><stat>3</stat><msppid></msppid><name></name><model></model></SBID><OEM><OEMID>iQonIE</OEMID><OEMTableID>GENERIC1</OEMTableID></OEM><GANotification/></MachineData><Software><Office><Result>102</Result><Products><Product GUID="{91120000-002F-0000-0000-0000000FF1CE}"><LegitResult>100</LegitResult><Name>Microsoft Office Home and Student 2007</Name><Ver>12</Ver><PidType>19</PidType></Product></Products><Applications><App Id="16" Version="12" Result="100"/><App Id="18" Version="12" Result="100"/><App Id="1B" Version="12" Result="100"/><App Id="A1" Version="12" Result="100"/></Applications></Office></Software></GenuineResults>
    Spsys.log Content: 0x80070002
    Licensing Data-->
    Software licensing service version: 6.1.7601.17514
    Name: Windows(R) 7, HomePremium edition
    Description: Windows Operating System - Windows(R) 7, OEM_SLP channel
    Activation ID: d2c04e90-c3dd-4260-b0f3-f845f5d27d64
    Application ID: 55c92734-d682-4d71-983e-d6ec3f16059f
    Extended PID: 00359-00178-926-800006-02-1033-7600.0000-3012009
    Installation ID: 007562469923390690588162702575559966024023628453990112
    Processor Certificate URL: http://go.microsoft.com/fwlink/?LinkID=88338
    Machine Certificate URL: http://go.microsoft.com/fwlink/?LinkID=88339
    Use License URL: http://go.microsoft.com/fwlink/?LinkID=88341
    Product Key Certificate URL: http://go.microsoft.com/fwlink/?LinkID=88340
    Partial Product Key: 7QJB7
    License Status: Notification
    Notification Reason: 0xC004F07C.
    Remaining Windows rearm count: 3
    Trusted time: 15/10/2012 20:15:30
    Windows Activation Technologies-->
    HrOffline: 0x00000000
    HrOnline: 0xC004C533
    HealthStatus: PASS
    Event Time Stamp: 10:15:2012 20:12
    WAT Activex: Registered
    WAT Admin Service: Registered
    HWID Data-->
    HWID Hash Current: NAAAAAIAAgABAAEAAAADAAAAAgABAAEAJJQs+5TsWKqqdgbo/GXeSJ7CSc4xCvR51pOA1w==
    OEM Activation 1.0 Data-->
    N/A
    OEM Activation 2.0 Data-->
    BIOS valid for OA 2.0: yes
    Windows marker version: 0x0
    OEMID and OEMTableID Consistent: yes
    BIOS Information:
    ACPI Table Name OEMID Value OEMTableID Value
    APIC iQonIE GENERIC1
    FACP iQonIE GENERIC1
    HPET iQonIE GENERIC1
    MCFG iQonIE GENERIC1
    SLIC iQonIE GENERIC1
    I would be very grateful if you could help me. I'm a sufferer of clinical depression and it was so bad I had to go into hospital for 5 months. Loosing my computer was really awful and although the police know who robbed me, they don't have any substantive evidence. If I could get this computer registered as the legitimate one, maybe the old one could be traced to an address using its IP or something. I think I might even have the original reciept somewhere from the PC world store in Stanway, Colchester from when I bought it. Can I get anything done to my stolen computer to make it inoperative if it can't be physically located?
    Best wishes,
    Mr L. J. Brodigan. 

    Sorry, but this is a peer-to-peer user support forum. HP maintains no official presence on the forum. There is no way to trace your stolen computer. Please file a claim with your insurance agent or company for the loss. They will require a copy of the police report.
    The reason your OS is invalid is because it is tied to the motherboard in your stolen computer. The HP OEM Windows OS requires information in HP motherboard to cause the OS to activate. This is the way the OEM licenses works. The only proper way to correct this issue is to purchase a new copy of Windows.
    Frank
    {------------ Please click the "White Kudos" Thumbs Up to say THANKS for helping.
    Please click the "Accept As Solution" on my post, if my assistance has solved your issue. ------------V
    This is a user supported forum. I am a volunteer and I don't work for HP.
    HP 15t-j100 (on loan from HP)
    HP 13 Split x2 (on loan from HP)
    HP Slate8 Pro (on loan from HP)
    HP a1632x - Windows 7, 4GB RAM, AMD Radeon HD 6450
    HP p6130y - Windows 7, 8GB RAM, AMD Radeon HD 6450
    HP p6320y - Windows 7, 8GB RAM, NVIDIA GT 240
    HP p7-1026 - Windows 7, 6GB RAM, AMD Radeon HD 6450
    HP p6787c - Windows 7, 8GB RAM, NVIDIA GT 240

  • Material type- Usage- Reg

    Dear All,
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    Regards,
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    Hello ,
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    Regards.
    Shailesh

  • What is meant by contract ?

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    raghul

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    -  [Subcontract]    In  manufacturing industries, it is highly impossible to carry out all operations.  Wherever sensitive operations involved, it will be done inhouse and rest they will have couple of vendors to do that particular operation.  For that particular operation of a component, whatever the vendor incurrs, company will pay the money.
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  • Sales order cost estimate to be updated in Info Record (ME11)

    Hi,
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    At the manufacturing plant we have the option of doing sales order cost estimate (VA02/ CK51N).
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    Hi
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  • COA Requirement for 'Assembly' products

    Dear Experts
    We are in process of Implementing SAP QM using ECC 6.0 and we have one requirement for our "Toll Manufacturer" (Third Party Producers for us). These toll manufacturers produce chemical products for us and do the Quality Checks and Ship to customer. They have their own tool (non SAP) to monitor/record Production Data and Quality Details. During the implementation of QM in our own production facilities globally, we also migrate these toll manufacturer from the existing QM tool they are using to SAP QM.
    The need for COA in our own facilities have been meet, but for toll manufacturing sites, the requirement is as below to address:
    These toll manufacturers currently generate COAs on “Assembly” products.  What this means is that the test data can be pulled from multiple products and then combined on the “Assembly” COA.  For example in their current legacy system , toll manufacturers uses “ Assembly ” functionality  to capture results for any Component (say C1) and this result is used in various Assemblies (Finished Goods, say F1 and F2). Now while printing COAs they refer the batch / lot result for the C1 to print in Assemblies (F1 , F2) . Is there any such functionality available in SAP Qm or can you please advise how to address this requirement prefrably using standard SAP system?
    Thanks

    If you are batch managed and have a batch-where-used history set up in SAP yes.. that functionality is there for COA's.  To create a proper batch-where-used history you have to have used the production/process orders to consume the various components into the each assembled product until the final assembly is done.
    In your case, I'm not sure how SAP would know what went into what since you get the final assembly delivered to you and have no assembly information.  I have heard of people adding info to the batch where used table directly but I have never done it.  You would need to create material masters for all the sub-components where the various results might come from.  I think it would be a lot of work to accomplish.
    Why not just have the tollers send you the final product COA resutls?
    Craig

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