Job not running - Failed Initialization

Hi all,
I am using Oracle enterprise manager 10g installed on windows xp sp2
I have scheduled many jobs which ll send automatic mails extracting data from the databse 10g according to the query.
But for one of the jobs its giving an error
Problem - Failed Initialization.
Error log
Step aborted because parameter values were too large:ORA-06502: PL/SQL: numeric or value error: character string buffer too small
The SQL script for this Job is exceeding 4000 bytes .... will this be a problem?
Is there a rule that we cant have a sql script(datatype for this textfield is varchar2 ? ) more than 4000 bytes?
Thanks in advance....

Hi,
I am using the datatypes correctly in my code.....
But I need to know whether OEM will support only codes(SQL scripts) which are 4000 bytes ?
The SQL script of the Job for which I am getting the error is
DECLARE
l_mailhost VARCHAR2(64);
l_from VARCHAR2(64);
l_mail_conn UTL_SMTP.connection;
header1 varchar2(4000);
footer varchar2(4000);
ip VARCHAR2(64);
wishes VARCHAR2(64);
st VARCHAR2(4000);
st1 VARCHAR2(4000);
st31 VARCHAR2(1000);
st32 VARCHAR2(1000);
st41 VARCHAR2(1000);
st42 VARCHAR2(1000);
st51 VARCHAR2(1000);
st52 VARCHAR2(1000);
st61 VARCHAR2(1000);
st62 VARCHAR2(1000);
st71 VARCHAR2(1000);
st72 VARCHAR2(1000);
st81 VARCHAR2(1000);
st82 VARCHAR2(1000);
cm VARCHAR2(64):=to_char(sysdate,'MONTH');
cy NUMBER:=EXTRACT(YEAR FROM systimestamp);
l_subject VARCHAR2(4000):=cm||cy||' SERVICE ANNIVERSARY CONGRATULATIONS!';
PROCEDURE send_header(name VARCHAR2, header VARCHAR2) AS
BEGIN
utl_smtp.write_data(l_mail_conn,name ||':'|| header || UTL_TCP.CRLF);
END;
BEGIN
select VALUE into l_mailhost from PSA_PARAMETERS where PROC_ID = 61 and DATA_TYPE = 'mailhost';
select VALUE into l_from from PSA_PARAMETERS where PROC_ID = 61 and DATA_TYPE = 'fromemail';
select VALUE into ip from PSA_PARAMETERS where PROC_ID = 61 and DATA_TYPE = 'ip';
select VALUE into header1 from PSA_PARAMETERS where PROC_ID = 63 and DATA_TYPE = 'header';
select VALUE into footer from PSA_PARAMETERS where PROC_ID = 63 and DATA_TYPE = 'footer';
for c1 in (select a.FIRST_NAME ||' '||a.last_name as name, a.JOIN_DATE, a.STERLING_EXPERIENCE as exp from PSA_RESOURCE_MANAGER a
where to_char(sysdate,'month') = to_char(JOIN_DATE,'month')
and a.ACTIVE_FLAG = 'Y') loop
if mod(c1.exp,12) = 11 then
c1.exp := c1.exp + 1;
end if;
st1:='
'||'<font color="green">Completing '|| c1.exp/12||' years at SCI this '||cm||'</font>
if c1.exp/12=3 then
begin
st31:=st1;
st32:=st32||c1.NAME||' |';
end;
end if;
if c1.exp/12=4 then
begin
st41:=st1;
st42:=st42||c1.NAME||' |';
end;
end if;
if c1.exp/12=5 then
begin
st51:=st1;
st52:=st52||c1.NAME||' |';
end;
end if;
if c1.exp/12=6 then
begin
st61:=st1;
st62:=st62||c1.NAME||' |';
end;
end if;
if c1.exp/12=7 then
begin
st71:=st1;
st72:=st72||c1.NAME||' |';
end;
end if;
if c1.exp/12=8 then
begin
st81:=st1;
st82:=st82||c1.NAME||' |';
end;
end if;
end loop;
st := st31||st32||st41||st42||st51||st52||st61||st62||st71||st72||st81||st82;
if st is not null then
begin
for c1 in (SELECT a.OFFICIAL_MAIL_ID AS "email" from PSA_RESOURCE_MANAGER a
where a.ACTIVE_FLAG = 'Y' or a.PSID = 7264) loop
wishes := to_char(sysdate,'MON');
l_mail_conn := UTL_SMTP.open_connection((ip), 25);
UTL_SMTP.helo(l_mail_conn, ip);
UTL_SMTP.mail(l_mail_conn, l_from);
UTL_SMTP.rcpt(l_mail_conn,c1."email");
utl_smtp.open_data(l_mail_conn);
utl_smtp.write_data(l_mail_conn, 'From: ' || l_from || utl_tcp.crlf);
utl_smtp.write_data(l_mail_conn, 'To: ' || c1."email" || utl_tcp.crlf);
utl_smtp.write_data(l_mail_conn, 'Subject: ' || l_subject || utl_tcp.crlf);
utl_smtp.write_data(l_mail_conn, 'Content-Type: text/html' || utl_tcp.crlf);
utl_smtp.write_data(l_mail_conn, utl_tcp.crlf || '<html>
<body>
<head>
<style type="text/css">
h1.pos_abs
{position:absolute;
left:10px;
top:10px;}
h2.pos_abs
{position:absolute;
left:700px;
top:10px;}
</style>
</head>
<body>
<h1 class="pos_abs">
<img src="\\opsserver-dt\html_mails\birthday\gdc.bmp" width="400" height="100" />
</h1>
<h2 class="pos_abs">
<img src="\\opsserver-dt\html_mails\birthday\sterling_logo.bmp" width="250" height="60" />
</h2>
<p><b>
<img src="\\opsserver-dt\html_mails\anniversary\'||wishes||'.bmp" align="left" width="320" height="280"/>
<p style="font-family: Serif;color:blue;size:medium">'||
st||'
</p>
</b>
</p>
<p style="font-family:courier new; color:red">Note: Please right click on the image boxes to download the images if you are unable to see them.
</style></p><p>
<i>'||
footer||'</i>
</p>
</body>
</html>
utl_smtp.close_data(l_mail_conn);
UTL_SMTP.quit(l_mail_conn);
end loop;
end;
end if;
END;
The above code will send a mail to all the mail id in the table "PSA_RESOURCE_MANAGER" containing details of those records with experience from 3yrs
(calculated from joining date)....... in a month (equated to sysdate month).
HTML is used for formatting the mail and adding a picture........
PS: I am also running another job which will send mail containing data of those records whose Birthday falls in the sysdate month and it is running successfully and this code is 3000bytes.
Thank You

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    Hi Prasanth,
    If the background jobs are not availbale when IP is triggered then the BG job will ot be executed and the IDOCs will get struck.
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    Also for last one week this issue was happening but today the job executed successfully through the Process chain itself.
    Then it shows this is not the issue with PC also.
    The job is executed using RFCUSR.
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    Indhuja
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