KANBAN Storage location to storage location posting

Hi all,
I am doing KANBAN process for stock transfer from one storage location to another storage location in same plant.
It  is working fine manually i.e whenever I change EMPTY to FULL the replishment is happening that is stock is posting one stores to another stores.
Then When I consume the stock after transferring system is not doing replishment automatically
In simple way when ever stock falls/empty automatically system has to post into another storage location with kanban.
I donu2019t want to go and change the status empty to Full system only have to check the status ans have to post stock and status have to change automatically. we don't any manual interruption for changing the status. because we have thousands of materials so it is difficult
If any please suggest meu2026..
if having any docs please send...
Regards,
Ravi

Ravi, this is all that Kanban is about; a simple visual/manual procedure that is used to signal the fact that a container is now EMPTY.
The automation is in the background transparent processing of the respective stock movements, to make the whole process LEAN.
There's one way to trigger replenishment without changing status, and this is by using Quantity Signal type of Kanban. Nevertheless, in such a type you need to eport to the system the quantity change (decrease, usage), so the system knows the kanban actual quantity at any time. I'm not sure that it is easier to implement; on the contrary.
To summerize; Kanban is first of all a management concept, not an IT tool. If you are missing the concept, I would not go for it just as an IT driven solution.

Similar Messages

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    hi all,
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    Hi,
    This will happen obviously.
    Here you need to do is you need to decide whether you want plan Raw material with MRP or Kanban.
    If you want MRP also for the same then you include both storage location in MRP else you exclude both the storage location and plan with only Kanban Purchase Orders only.
    Try any one of the above options which suits your need.
    Hope this helps resolve your problem.
    Feel free to revert if any doubt.
    Award points if useful.
    Regards,
    Tejas

  • Storage location posting

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  • KANBAN with Quota arrangement

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    Hi Kumara,
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    u2022     Availability check should be u201CKPu201D in MRP3 view of material master.
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    5.     Create Kanban control cycle. TC:PKMC
    6.     Print the barcode. TC:PK17
    7.     Set the kanban status to EMPTY by scanning the barcode. TC: PKBC. A Schedule line will be generated for the supply of material to main stores.
    8.     View the demand source view. TC: PK13n
    9.     When the material is received at Gate, perform goods receipt into blocked stock (movement type 103). TC: MIGO
    10.     Once the material reaches Main stores scan the barcode to FULL. TC: PKBC (At the background GR with 105 movement will happen).
    2.     External procurement from Vendor directly to shop:
    Basic rules and Prerequisites:
    u2022     MRP type should be u2018NDu2019 in MRP1 view of material master.
    u2022     Availability check should be u201CKPu201D in MRP3 view of material master.
    u2022     Backflush indicator is must. It can be defined in the routing or in the material master itself. If Backflush indicator is set in the material master, then the material will be backflushed through out the plant (Material issue not required against production order). However if you want the material to be backflushed only when it is used for certain products, then Backflush indicator should be set in the routing ( in the component allocation against operations).
    u2022     Confirmation should be done for each operation in the production order either individually (CO11n) or collectively (CO15). Confirmation posts goods issue of components (relevant to confirmed operation/s) to production order
    u2022     Maintain KN01 storage location in the field - production storage location of MRP2 view in the material master. Back flushing will take place from this location. Field - Storage location for external procurement should be KN01 in the material master.
    u2022     Material received from vendor is directly posted to unrestricted stock. Inspection at vendors place or vendoru2019s process control to ensure rejection free material. Inspection set up in Material master should be inactive.
    Process steps:
    1.     Create supply area for kanban stores (KN01). TC: PK05
    2.     Extend the material to Kanban storage location. TC: MMSC
    3.     Make the necessary changes in the material master as explained above.
    4.     Create scheduling agreement. Put kanban indicator (X) in the additional data of item.
    5.     Create Kanban control cycle. TC:PKMC
    6.     Print the barcode. TC:PK17
    7.     Set the kanban status to EMPTY by scanning the barcode. TC: PKBC. A Schedule line will be generated for the supply of material to kanban store.
    8.     View the demand source view. TC: PK13n
    9.     When the material is received at Gate, perform goods receipt into blocked stock (movement type 103). TC: MIGO
    10.     Once the material reaches shop, scan the barcode to FULL. TC: PKBC (At the background GR with 105 movement will happen).
    Hope this helps.
    Revert if any doubt and reward points if useful.
    Regards,
    Tejas

  • KANBAN for automobile

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    Is anybody having clarity on this , can share with me .
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    Hi,
    Detailed for each of the above find as below :
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    1. Stock transfer from Main Stores to Production Line
    Basic rules and Prerequisites:
    u2022 MRP type must remain as it has been like u201CPDu201D or u201CVBu201D or any active MRP type.
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    u2022 Confirmation should be done for each operation in the production order either individually (CO11n) or collectively (CO15). Confirmation posts goods issue of components (relevant to confirmed operation/s) to production order
    u2022 Maintain KN01 storage location in the field in Production Storage Location of MRP2 view in the material master. Back flushing will take place from this location. Field - Storage location for external procurement (EP) should be MN01 (Main Stores) in the material master.
    u2022 KN01 - Kanban Storage Location stock is excluded from MRP.
    Process steps:
    1. Create supply area for Kanban storage location (KN01). TC: PK05
    2. Extend the material to Kanban storage location. TC: MMSC
    3. Make the necessary changes in the material master as explained above.
    4. Create Kanban control cycle. TC:PKMC
    5. Print the barcode. TC:PK17
    6. Set the kanban status to EMPTY by scanning the barcode. TC: PKBC. A material reservation will be created for stock transfer from main stores to KN01.
    7. View the demand source view. TC: PK13n
    8. Once the Main stores sends the material to shop floor scan the barcode to FULL. TC: PKBC (At the background stock transfer with 311 movement will happen).
    2. External procurement from Vendor to Main Stores
    Basic rules and Prerequisites:
    u2022 MRP type should be u2018NDu2019 in MRP1 view of material master.
    u2022 Availability check should be u201CKPu201D in MRP3 view of material master.
    u2022 Material received from vendor is directly posted to unrestricted stock. Inspection at vendors place or vendoru2019s process control to ensure rejection free material. Inspection set up in Material master should be inactive.
    u2022 Backflush is not required and Material is issued against a Pick List for Production Order.
    Process steps:
    1. Create supply area for Main stores. TC: PK05
    2. If required, extend the material to main storage location. TC: MMSC
    3. Make the necessary changes in the material master as explained above.
    4. Create scheduling agreement. Put kanban indicator (X) in the additional data of item.
    5. Create Kanban control cycle. TC:PKMC
    6. Print the barcode. TC:PK17
    7. Set the kanban status to EMPTY by scanning the barcode. TC: PKBC. A Schedule line will be generated for the supply of material to main stores.
    8. View the demand source view. TC: PK13n
    9. When the material is received at Gate, perform goods receipt into blocked stock (movement type 103). TC: MIGO
    10. Once the material reaches Main stores scan the barcode to FULL. TC: PKBC (At the background GR with 105 movement will happen).
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    Basic rules and Prerequisites:
    u2022 MRP type should be u2018NDu2019 in MRP1 view of material master.
    u2022 Availability check should be u201CKPu201D in MRP3 view of material master.
    u2022 Backflush indicator is must. It can be defined in the routing or in the material master itself. If Backflush indicator is set in the material master, then the material will be backflushed through out the plant (Material issue not required against production order). However if you want the material to be backflushed only when it is used for certain products, then Backflush indicator should be set in the routing ( in the component allocation against operations).
    u2022 Confirmation should be done for each operation in the production order either individually (CO11n) or collectively (CO15). Confirmation posts goods issue of components (relevant to confirmed operation/s) to production order
    u2022 Maintain KN01 storage location in the field - production storage location of MRP2 view in the material master. Back flushing will take place from this location. Field - Storage location for external procurement should be KN01 in the material master.
    u2022 Material received from vendor is directly posted to unrestricted stock. Inspection at vendors place or vendoru2019s process control to ensure rejection free material. Inspection set up in Material master should be inactive.
    Process steps:
    1. Create supply area for kanban stores (KN01). TC: PK05
    2. Extend the material to Kanban storage location. TC: MMSC
    3. Make the necessary changes in the material master as explained above.
    4. Create scheduling agreement. Put kanban indicator (X) in the additional data of item.
    5. Create Kanban control cycle. TC:PKMC
    6. Print the barcode. TC:PK17
    7. Set the kanban status to EMPTY by scanning the barcode. TC: PKBC. A Schedule line will be generated for the supply of material to kanban store.
    8. View the demand source view. TC: PK13n
    9. When the material is received at Gate, perform goods receipt into blocked stock (movement type 103). TC: MIGO
    10. Once the material reaches shop, scan the barcode to FULL. TC: PKBC (At the background GR with 105 movement will happen).
    4. In house production (Between one sub-assembly line to Main assembly)
    Basic rules and Prerequisites:
    u2022 MRP type should be u2018NDu2019 in MRP1 view of material master.
    u2022 Availability check should be u201CKPu201D in MRP3 view of material master.
    u2022 Backflush indicator is must. It can be defined in the routing or in the material master itself. If Backflush indicator is set in the material master, then the material will be backflushed through out the plant (Material issue not required against production order). However if you want the material to be backflushed only when it is used for certain products, then Backflush indicator should be set in the routing ( in the component allocation against operations).
    u2022 Confirmation should be done for each operation in the production order either individually (CO11n) or collectively (CO15). Confirmation posts goods issue of components (relevant to confirmed operation/s) to production order
    u2022 Maintain KN01 storage location in the field - production storage location of MRP2 view in the material master.
    u2022 Maintain u2018Kanban Production schedule profileu2019 in Work scheduling view of the material master.
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    Process steps:
    1. Create supply area for Kanban store (KN01). TC: PK05
    2. Extend the material to Kanban storage location. TC: MMSC
    3. Make the necessary changes in the material master as explained above.
    4. Create Kanban control cycle. TC:PKMC
    5. Print the barcode. TC:PK17
    6. Set the kanban status to EMPTY by scanning the barcode. TC: PKBC. A production order will be generated (with release status).
    7. View the demand source view. TC: PK13n
    8. Confirm the operations. TC:CO11n / CO15
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    Create Supply Area
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    Create Control Cycle
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    Kanban Transaction through Scanning or
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    Event Driven Kanban u2013 Requirement generation.
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    Goods Receipt u2013 India Specific Process
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    Kanban Board u2013 Demand Source view
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    Kanban Board u2013 Supply Source view
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    Kanban Evaluation
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    Kanban Correction
    (Tcode: PK50)
    Kanban Locking & Deleting
    (Tcode: PKMC)
    Hope will work for you.
    Regards,
    R.Brahmankar

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