Line weight will not reduce below 1pt

I'm creating vector files for a laser cutter, which requires cut lines to be weighted at .001. This normally works fine, but for certain shapes, the weight keeps resetting to 1.
This seems to happen at random, whenever I create a shape with a pen of a certain complexity. I'm unable to determine why the bug affects some shapes and not others.
I am not using the Web document profile, and "Align New Objects to Pixel Grid" is not checked.
I am using CS5 on a 64-bit PC running Windows 8.

Matt Alexander,
Are you sure Align to Pixel Grid has not sneaked in here and there (maybe caused by some corruption)? If it has, the tick mark should turn up for those.

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Filling shapes and changing line weights will not show until export.

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This image below is how it looks. Even though it is colored.
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menu/view/outline
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Please help if you can.
On some objects I draw in Illustrator CC, I can adjust the stroke by selecting any stroke weight, and it works. However, when I draw an object with the rectangle or pen tool and I select any weight under 1pt. (after I have drawn the object), the stroke width snaps back to 1. Why won't it let me make this adjustment?
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c,
In cases like this, the first guess is Align to Pixel Grid.
You may select everything and then untick Align to Pixel Grid in the Transform palette, and also untick Align New Objects to Pixel Grid in the flyout options.
You may avoid document types with that as default (RGB for web and the like) or change the default for such documents.

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Line weight will not reduce below 1pt

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