Material Requirement for non regular materials

Hi,
In case of MRP, we have some materials which have no regular consumption pattern. Therefore we cant predict the procurement plan through MRP run. Currently we are running these material by calculating the safety manually and uploading to the system. This is actually a out of system process.
Therefore please instruct me if any one who have an idea how to calculate dynamic safety level/re-order point for these type of material or any one knows different methodology of MRP running for these type of material.
Thanks in advance,
Nihal Wijerathne

Hi,
Consider a finished product A,which has a main assembly A1 & in this example we will take A1 for MPS,lets say for making A1 you need a special machine(Work center) & this machine is a critical resource for that company,So A1 is planned ahead in MPS to ensure that critical resource is efficiently utilised & at the same time A1 is also made on time,so MPS is run on A1 first before going for the MRP run(for the rest).As a result of MPS the necessary orders are planned at that level(in our case planned order for A1). Dependent requirements (if any) are placed on the next BOM level down, and then the process stops,Like wise if in your compnay if there are n products amoung which some products contibute a high profit then you can even take them afor MPS
Normally MPS run before the MRP and during MPS system plans only those parts which are marked as MPS parts via MRP type. Here MRP plans single items (MPS items) and dependent requiremenst will be created for the parts which are just below the MPS assembly. It is advisable to run MPS a day before of the MRP run.
For MPS run you have used tcode MD41. It is a single item multi level planning run.
MPS plan for below one level only. But this is the tcode provided for multi level run.
For single item single level run use tcode MD42.
In your scenario, system created palnned order upto ROH level, eventhough HALB & ROH mrp types are PD.
But with tcode MD02 or MD03, can not run MRP type M0 and series
During normal MRP run system will not plan MPS parts again. only dependent assemblies and parts will be planned.
First run MPS only with MRP type M0,M1,M2 and all and run with MD42 and then go for MRP in MD02 or MD03.
You can schedule MRP run , First run MPS items and then MRP in MDBT also.
pherasath

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You're posting in the Portuguese B1 space.
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You're posting in the Portuguese B1 space.
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