MRP and PIR

We are in discrete manufacturing scenario with make to stock u201C10u201D. We are entering the PIR through MD61 and taking the MRP on daily basis. My client wants that system should not consider the old PIR during MRP run. For example, I am taking MRP run today at plant MD01/MD02, then system should consider the PIR for today and future only, no past requirements. How to map this?

Hi Chetan
We are also looking for the same requirement as yours. Can you please let us know how you addressed this using MRP groups?
Regards
Chaitanya Wagle
IT Head
+91 98814 64771
Edited by: Mahesh Nigudkar on Oct 3, 2011 12:40 PM

Similar Messages

  • MRP and PIR's

    Guys, here is my scenario
    We are using MTS and we drive the production through PIR's and we are batch managed currently.
    Lets say I have 1 material (mat1), 2 customers (cust1 and cust2) and 2 batches (batch 1 and batch 2). batch 2 can be used only by cust2. lets say i have mat1 with batch 2 in stock and I have 500 ea. I dont have anything in batch 1. I need to enter a PIR to produce batch 1 and have to tell mrp to consider that, can we do that ?
    if so can you please tell me in detail ?

    thanks for your response !
    The problem is we have around 100,000 materials and each material have 80-100 batches, so you can imagine how many materials it would be.
    any other solution for this guys ?

  • MRP type for two different types requirments( Sale order and PIRs)

    Dear All,
    We have requirment  some materials we have sales order and PIRs. For sales order we want to consider with "MRP type" as PD and PIR we want to consider "MRP type" as VB manual reorder point planning.
    Is there any stadard  solution.
    If standard solution not possible also poivde some inputs on enhancement.
    Regards
    Sailendra
    Edited by: nivedita yadav on May 7, 2010 2:31 PM

    Sailendra,
    your post is confusing, how you want to different MRP type for same material?
    and why its needed?
    1) you can use MRP type PD , and incoming sales order will search in existing stock or will create procurement proposal ( depends upon what strategy you are using)
    2) If you  are using VB then when ever you stock will fall below the reorder point you maintained in material master , system will create new procurement proposal, here the manual means the value you need to maintained manualy for reorder point and safety stock.
    In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
    The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
    hope it will help you.
    Regards
    Ritesh

  • PR and PIR

    For a material i am creating PIR in MD61.. Then ran MRP.. PRs are gen for the material.I have converted the PR into PO..
    Deleted the PIR also...
    Now is there any possiblity to find out the link between that PR and PIR,and PO and the PIR...
    THat is, I need to find out this particular PR or PO is for this PIR .....

    Dear Karthick,
    Its only an idea from my side.If you have created a BOM explosion number using MDSP and assigned a BOM explosion numberin
    the PIR's in MD61,after running MRP you can track the purchase requisition uisng this BOM explosion number in T Code ME5A,but
    I'm not sure whether it can be tracked also at PO level once after the purchase req is converted into PO.
    Correct me if I'm wrong.
    Regards
    Mangalraj.S

  • MRP and Inventory psoting list

    Hello
    2 questions
    when we run MRP and ask to take into account the open purchase order we have recommendation without open purchase quantity taken into account and all purchase orders open are made in 2009
    Could it be because of the new year ?
    Second question in item screen we right click and have for each item the option to see posting list but since 1st of January teh posting list is without stock movements and does not show 2009 movements
    Do you know if we can somehow define the dates where the posting list is shown ? They want to see obviously stocks movements from 2009
    Thank you for your help in advance

    If your financial year ends on the 31st of December then the short cut from Item Master Data will not show the previous financial years transactions.  This is standard B1 functionality and you cannot define the dates.
    You can run the full Stock Postings list from the Reports menu and this will give you all transactions.
    In your MRP you must make sure that the From Date includes all the purchase orders in the previous year.  For example if your oldest purchase order is 01.10.09 then your start date in horizon for MRP should be 01.10.09.  This will put all your purchase orders in the Past Due section but will include them in all calculations for ordering stock.
    Regards,
    Michelle

  • MRP and log of results

    Hello Experts,
    When I run MRP, I get a message like ie "10 requisitions have been created". Where can I see a list those requisitions?
    I am looking for a log of what happened in the MRP run to look into the details of which documents where created and deleted and so on
    rgds
    GAR

    Hi,
    You can see the list of purchase requistions created in two ways..
    In ME5A, Give the release date(date on which you ran MRP) and enter the other inputs..
    It will give the desired outout.. You can give MRP controller also to narrow your search..
    Another way is...
    MD04. For the material which ou ran MRP , Check in MDO4..
    It ll give you planned orders. Click that planned order and click  the icon forpegged req in the small window.. It ll give the list of planned orders and Purchase req. under that final material..
    You can then select the planned orders that came under the final material..In a similar way as above you can proceed to get the list of all the purchase reqns..
    Hope the above definitely claifies..
    with wishes....
    karthick

  • How MS/MRP  and Oracle ASCP will work for Manufracturing for a Item 'PEN' .

    Hi All,
    I am having oracle MS/MRP and Oracle ASCP.
    I want to manufrature item as PEN. All items are buy items
    Can any one tell here how MS/MRP & ASCP will work to manufrature a pen.
    What will be the flow of these 2 modules?
    Thanks,
    Edited by: user11362919 on Jul 9, 2009 1:11 AM

    Hi
    If I understand your qn correctly you are asking about a writing pen ?
    Lets say it has parts like pen body,refill,top and cap all these items will have ''buy souricng rules''.
    Based on demand for the end item ''Pen'' AsCP will explode BOM for the Pen and suggest supplies as planned orders for the components , which can be converted to Std PO or BPA release automatically. All that MRP module could be of use to you is to define Forecast demand for the item.
    Best Regards
    Partha

  • HELP - MRP and Stock in subcontractor!

    Hello SAP gurus,
    I have a little problem with MRP and the stock in the subcontractor.
    This is the scenario:
    PLANT..........MRP ELEMENT..........QUANTITY
    2100.............Free Stock..................500UN
    2100.............Reser..........................700UN
    2100.............PurRqs........................200UN
    And I the stock in the subcontractor for the same material is 300UN...
    Why is MRP creating a PurRqs instead of a stock transfer from subcontractor.
    The Scope of check is considering subcontractor stock...
    Can you please help me?
    Thanks in advance,
    Adelmo Silva

    Hi,
    As i Know MRP will  not Consider , the Stock Available at Subcontractor. During the Net requirement calculation it will consider teh stock available at Plant. That is why it would have created PR.
    During material Availabilty check it will consider as per settings at Scope of the Check.
    One more Option is MRP area for the subcontractor , for More details please refer below SAP help.
    [MRP area for the subcontractor |http://help.sap.com/saphelp_47x200/helpdata/en/2f/690bc4068811d2a6c80000e83235d4/content.htm]
    Pradeep

  • How to run mrp and capacity leveling through heuritics.

    Hi,
    How to run mrp and capacity leveling through heuritics.
    What are the setps required for production planning run this thing in the heuritics in pp/ds?
    Regards,
    Sunil

    Sunil,
    APO PP/DS doesn't have a 1-to-1 match for MRP/Cap levelling per se.  There are, though, a limitless number of ways to achieve the results you want.
    Start with a basic PP planning MRP - SAP_PP_002, which will should create all necessary planned orders
    Then try a DS heuristic to schedule your orders according to capacity.  Schedule Sequence SAP001 is a good starting point.  This can be used to schedule your cap relevant work centers such that they fully load the capacity available, similar to cap levelling.
    Rgds,
    DB49

  • What is MRP and why it is used?

    hi
    this question was asked in an interview can some one explain in detail for me
    What is MRP and why it is used? If there are 2 Lakhs of items is it feasiable to run MRP since running of MRP for 2 lakhs of item is time consuming, if yes then how it is been done?
    thanx

    Dear Bashir,
    1.MRP is material requirements planning which plans the required quantity of depedent material's along with the required date.
    2.MRP procedure is sub divided into a normal MRP,Master Production Scheduling and Consumption Based Planning.
    3.Cosnumtion BAsed planning is further sub-divided into Time Phased Planning,Reorder Point Planning and Forecast based
    Planning.Reorder point planning can be automatic or Manual.
    4.MRP type is differentiated using the MRP type value assigned in the MRP1 view of the material master.
    5.Some of the MRP types are PD - MRP,M0,M1,M2,M3 - MAster Production Scheduling related,VB - Manual reorder point
    planning,VM-Automatic reorder point planning.
    6.It is possible to take the MRP for the whole plant/for a specific MRP area using the batch MRP job.
    7.MDBT is the T Code for scheduling the MRP job or it can be scheduled for the program RMMRP000 using the T Code SM36
    and the results can be checked using SM37.
    Regards
    Mangalraj.S

  • Kanban With MRP and with External vendors

    We are implementing SAP 4.7 for one of clients and here is the requirement:
    They want to use Kanban with external vendors where  once  KANBAN is empty, it should create a schedule line for the defined scheduling agreement. Problem is , we have to exclude the material  from MRP in order to work with "External Purchase Orders" or "Scheduling Agreement" replenishryment category.
    They   do not want to exclude the KANBAN materials from MRP but want to use KANBAN for procurement with vendors.
    Is this possible?
    Because when we try replenishment strategy " Working with MRP" , SAP does not create any PO or Schedule line desite of maintaining all the data. Instead, SAP allows replenishment elements created in MRP run to flow thru and create PO/ Schedule lines.
    Is it possible to include the material in plant MRP and still use external procurement kanban?

    Hi Vikas
    Ia m not familiar with  asynchronous MRP.  Can you elaborate on that? What specific settings  we need to make for that?
    Thanks for your help.
    Regards.
    Mankai

  • Need training material / test scripts for MRP and Supply Chain module. Can anyone hel

    Can anyone out there provide me with sample test scripts they may have used for upgrading to Oracle Financials 11i? Need sample scripts for MRP and Supply Chain management. Looking for good test scenarios for testing these modules. Appreciate any help. Email at [email protected]

    Can anyone out there provide me with sample test scripts they may have used for upgrading to Oracle 11i? Need sample scripts for MRP and Supply Chain management. Looking for good test scenarios for testing these modules. Appreciate any help. Email at [email protected]

  • MRP and Materials provided to Vendor

    Can you please help with the following:
    SAP 4.7, where a material component is issued to a vendor as part of the subcontracting process, MRP will re-order additional stock, if levels drop below the re-order point, the system does not take materials provided to vendor into consideration.  Is there a configuration setting that will take into consideration the quantity provided to the vendor as available stock when running MRP and therefore not generate an order until the material componenents are consumed and the goods receipt for the subcontract item carried out.
    Thank you

    Hi,
    Please look at this SAP note: 170597
    Regards,
    Mario

  • Use of different production versions for MRP and costing

    Dear PP Gurus ,
    We have a scenario in which there are multiple production versions for a particular product .The MRP run as welll as costing run considers only the production version 0001.
    We would like the system to consider different production versions for MRP and costing ..that is 0001 for MRP and 0005 for costing .
    Is this possible ... if yes ...Kindly suggest the config and master settings for this to happen .
    Ram ~

    Dear Ramakrishna,
    For doing the costing for a specific production version use CK11N,under quantity structure tab key you
    can assign the prod.version which is to be used for costing purpose.
    While taking MRP if you want to consider the particular Prod.version,assign the demand to the
    correct prod.version under schedule line tab in MD61.
    Otherwise the system always picksup the first prod.version for MRP.
    One more alternative is you have to lock the other prod.versions if you want the system to consider a
    particular prod.version.
    Check and revert back.
    Regards
    Mangalraj.S

  • MRP and Availability check clarification

    while browsing the forum, many experts here mentioned in old threads that MRP and availability check are two different (independent) concepts. I am really confused on this one. let me put my understanding here and plz experts help me if I am wrong with a figurative explanation, so that will be easy for understanding.
    Assume this is the scenario as of today.
    Plant stock for material x u2013 100
    Reservations for material x u2013 70
    Incoming receipts for material x u2013 50
    So net stock = 100 + 50 -70 = 80
    sales order arrived for material x u2013 100 and availability check is done. Results of availability check says 80 can be confirmed and 20 can be confirmed on later date.Transfer of requirement for quantity 20 is done to MRP. Mrp runs and creates planned order for 20.
    In the availability check config  ovz9 if I say donu2019t consider reservations, then when availability check is done for 100 quantities..system will confirm 100 because available stock according to system will be 100+50 = 150. So transfer or requirements are not sent to mrp.
    So isnu2019t mrp run directly dependent on availability check?

    925,
    sales order arrived for material x u2013 100 and availability check is done. Results of availability check says 80 can be confirmed and 20 can be confirmed on later date. Transfer of requirement for quantity 20 is done to MRP
    No.  100 pcs requirements are passed to MRP.
    In the availability check config ovz9 if I say donu2019t consider reservations, then when availability check is done for 100 quantities..system will confirm 100 because available stock according to system will be 100+50 = 150. So transfer or requirements are not sent to MRP.
    No, 100 pieces requirement are passed to MRP.
    This behavior depends upon how your 'transfer of requirements' is configured, which is an SD setting.  Normally, unless the fix date qty field is set in the sales order, the entire 100 pc requirement is passed to MRP in all cases.  The assumption is that you have accepted the sales order and will 'some day' need to issue and sell the parts.  You need to begin planning for this event  now.
    When MRP subsequently runs, it will net out the supply elements (stock and inbound reservations) and will from this calculation determine how much needs to be built.  It then proposes a solution (planned order or purchase req).
    ATP check seldom has much impact on MRP.  You are correct in realizing that the ATP check must be consistent with MRP and with your chosen MRP strategies, in order to provide an end-to-end business process that is logical and meets all business requirements.  However, in SAP these two functions are separate.
    Best Regards,
    DB49

Maybe you are looking for