MRP min max reorder level changes

Hi All,
I wonder if anyone could please help.
We are experiencing some issues with the setting of min/max levels for material masters. Does anyone know how I could get a change log to show changes to the material master MRP settings?
Thank you
Chris

Hi Chris,
   You can see change log for material master through TCode MM04.
On the MM04 screen you can enter the selection parameters - Material / Plant / Sales Organization / Distribution Channel, Warehouse Number / Storage Type etc.,
   If you have a specific SAP userid whom you think might have done the change then you can enter in the Changed by Field.
   Then click on Execute button.
   In the next screen, select required line and click on details button to see the Old value and the new value data.
Hope this helps.
With Best Regards,
   Srinivas

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Automatic reorder level change when executing it twice

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When I create forecasting view I only fill the forecast model “automatic” and selection procedure “2”, after the first run some additional settings are fill by the system (model selection, optimization level, alpha factor, delta factor) and if I run forecast again the values (reorder level) change from the first forecast value. Regading to this when executing in mass mode should i do it twice in order to get a more accurate forecast value or should I fulfill more values in forecast view and obtain the same reorder level even if a excute it twice.
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Jorge G

Dear,,
Below link will help you to find the solutions.
http://help.sap.com/saphelp_me52/helpdata/EN/f4/7d257044af11d182b40000e829fbfe/content.htm
http://help.sap.com/ERP2005_EHP_02/helpdata/EN/f4/7d256344af11d182b40000e829fbfe/content.htm
http://help.sap.com/saphelp_erp60/helpdata/EN/56/4ff5cd40e211d3b49b006094b9c9be/content.htm
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hI gURUS,
Is there any Standard Report from SAP system to see on different stock levels-minIMUM stock, maximum stock levels

Hi,
MMBE will not give stock level min and max that is maintained in material master MRP view. I think you need to make a z report for th same or may be through query.
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Min Max Vs Reorder Planning

Hi All,
What is the difference between both, Min Max & ReOrder Planning?
Thanks

Hi,
Min-Max planning will be either maintained at Subinventory level or Organization level.
If the onhand Qty falls below either minimum or Maximum level then system will generate either Purchase Requisitions or Work Orders in WIP module to replinish the inventory.
On running the Min-Max report system will consider the existing Onhand,PO qty or the Sales Order demand as per the input parametres.
Reorder Point is an alternate planning method for Min-Max planning method.
This will replinish once the Item Onhand falls below {Safety Stock+(LeadtimeX Demand)}.This will also produce Purhcase Requisitions for replinishments.
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Can we use MRP to plan for FERT in-house produced with PIR's & has Min/Max

Hi SAP Guru's
I have a very critical issue from the client who wants to use MIN/ MAX stock values for planning its finished products (in-house produced)
here is the details of the scenario
Client recieves 2 Excel files every week from customer
1st file contains the Weekly Demand Forecast of FERT material for next 1 year and they upload it in MD61 as PIR's BUT this value is also Inclusive of Safety stock value (ex: if weekly demand entered in MD61 as PIR is 50 and if safety stock value is 10, then actual demand is only 40)
2nd file send contains only safety stock values (for ex in this case let it = 10) to be maintained for the FERT materials
the client wants MRP to plan and trigger based on this PIR's in MD61 and Safety stock level fand plan for FERT, HALB and also ROH materials as defined in the BOM also taking into consideration the current WIP levels (Work in progress for any existing production orders currently being processed) based on the production Lead times values maintained
so what the client wants is they want to maintain 2 stock values, that is one least stock value and other higher value which if stock falls below this point, will trigger production based on the lead time and considering any WIP levels also
(for ex in this case if PIR = 50 and safety stock is 10, MRP run result client wants is = 30 and NOT =40)
so here are my questions
1. is this scenario feasible? use safety stock and min/max level for in-house produced finished which has demand PIRs in MD61 at the same time?
2. Also due to SOX complaince regulations, the client does not want to change the forecast values in MD61, so is it possible to make some settings so that forecast is corrected by WIThOUT including the safety stock value in it? ( for ex: in this case as = 40 only and NOt as 50)
3. which all settings should i maintain like for MRP type or lot size or stock qty levels or anyother customizations if any required so that when we run MRP, can it ignore the safety stock value and generate the client desired output?
thank u verymuch for your time & expert advice in advance

Hi Chakri,
This is not possible as per standard functionality. MRP always creates proposals for the shortage quantity of the safety stock. We have used the user exit in the plant level MRP run to exclude both plant and safety stock in the net requirements calculation.
You have to write logic to convert the safety stock into plant stock in the user exit so there will be no additional procurement proposals...you can create custom indicatar in materail master or linked any existing indicator like MRP group to the user exits so the MRP will checks this and will not create proposals for the selected parts.
If you have any questions then please inform.
Regards
TAJUDDIN

Reorder Level Planning with Min. Lot Size

Hi All,
I am trying to configure MRP Run. I am maintaining following Data
1. Reorder Level
2. Maximum Stock Level ( stock beyond which PR cannot be raised or stock cannot be maintained.
3. Min Lot size (lot size of which PR should be raised.
can anybody please help.

Hi
Max.stock level can be use with lotsize HB not with VB. But you can use max.stock level and minimum lot size with reorder point planning.
Ex. Reorder point -10
Max. stock level - 20
Stock -9
When the stock level goes below 10, system will create a P.R to topup the stock value for 20.
Ex. Reorder point -10
Min.lot size - 5
Stock value - 9
When the stock level goes below 10 ie, 9 , system will create a P.R to topup the reorder point. But the min lot size is 5. So P.R will generate with quantity 5.

Want to set Min Max for a material for PD MRP type

Hi,
I know Maximum stock level field in Material master MRP 2 view ? but where do i maintain minimum stock level? not procured?
My client wants to set up his inventory with Min Max levels using MRP PD?
Thanks and Apprecaites help.
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Siva

Hi,
If you want to maintain a Max and Min stock level, Maximum stock is shown straight away, you cannot find the Minimum field directly.
if you want to use MRP type PD then go for safety stock that will be your minimum stock level
or else use Re-order point planning, re-order point will be your minimum and Max-level as maximum.
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Change the MRP run fro Reorder Point to Forecast Based.

Dear Experts
My client is a battery manufacturing company, its Semi Finished product is Make-to-Stock and Finished Product is Make-to-Order. Initially the MRP was configured as reorder based and in Material master it was set as VM (Automatic reorder point plng ). But now we need to change the MRP form reorder point to Forecast Based. The rolling forecast of the coming 3 three months is given in Planned Independent requirement (MD61) as version u201800u2019 - REQUIREMENTS PLAN.
We have changed the MRP procedure in Material Master form VM to VV Forecast-based planning of the finished product but unable to get any result means no Automatic PR is getting generated, the we have changed all the materialsu2019 MRP procedure of that Particular BOM to have the required MRP and Automatic PR raise but still no expected result is coming.
I would request you to provide your expert opinion to execute the Forecast Based MRP, what else should I do achieve the Linking between the Rolling Forecast and MRP instead of Reorder point. Should I have to make changes in Material Master (Only on finished product, In house developed/manufactured Product, Raw material etc), any configuration change in MPR and PR . Looking forward for your specialist advice.
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Sony

I have provided the demand in MD61 and make stock level of the material in such a way that it should raise the PR for MRP run but it is not generating any PR. have checked that if I put value in the forecast tab of the material master manually then it is raising the PR but I need the system to pick the value form the demand that I provided in MD61. Is there any configuration related issue to get the values form the demand and generate PR accordingly. Please guide
Should I have to provide 'VV' at the first level of the Material at its master data or at each component of the BOM irrespective of
the components for Semi-Finished (In house production), Raw materials (Procure from the supplier). Please suggest...

MRP creating cancel notices for min max purchased items

We use min max planning for many repetitive purchased items. These same items are also set to MPS/DRP Planned as well. This is only so we can use the Planned Order report to identify material shortages to flow schedules.
However, MRP exceptions is requesting we cancel our min max purchased items since there is no demand. Can MRP be modified to NOT include min max planning method in cancel requests?
If not, where can I find a tool to identify material shortages for flow schedules?

Many thanks for this.
I can see entirely why it's designed as such, but I just find it slightly frustrating that there's no way to break the link between the order and the shipment out to the depot. Just to clarify, we're not requiring the orders to change - they will still be made and will come in - but just that the orders themselves don't specifically need to be the stock that is used for the replenishment.
So -
1. Min Max identifies depot needs replenishing.
2. Central distribution does not have (enough) stock to replenish.
3. Order is made to replenish central distributions stock.
4. We ship whatever we've got, when we've got it, to depot to replenish.
It's the bit where Min-Max is trying to replensih a specific depot rather than our central distribution centre that's my problem.
I suspect that, as you say, that specific issue is not directly fixable without getting our IT contractors to do a customisation.
I'm going to look into your Supply Date Offset suggestion now, though I'm not sure how this affects the shipping after the orders are placed. The orders themselves are approved manually after we've checked our stock position (i.e. what's in with the recycling team), but we recycle & refurb probably 60% of our maint stock so there'll always be kit turning up after the order has been made because of the long lead times.
Thanks again.

Min/max MRP and double star planned order

Hi,
What does setting up materials for min/max mean ? Is it just some concept r does it involve some specific settings in the material master ? I know there are minimum and maximum lot sizing procedures available. Are these to be taken into account to set materials up for min/max ?
What does a planned order with two stars in the MD04 screen mean?
Thanks

Dear,
Single *** means order is Firmed and **** means Capacity planning has been done for the planned order.
There is "storage location" MRP with min max levels.
Have a look at the fields on the MRP screens in the material master and you will see the settings you can choose from.
There should be no need for any config as long as your basic MRP config is there.
The normal MRP run will then try to maintain the correct stock level in that storage location and you use the special procurement keys on the material master to determine where the stock should come from to replenish that storage location.
Go to TcodeOMIA here you will find min max for your plant.
Regards,
R.Brahmankar

Reorder Planning vs Min Max planning

Hi,
In what business scenarios should we use:
Reorder planning (ROP)
Min Max Planning?
We are implementing INV/PO for a bank where mostly expense items should be used. Also no manufacturing modules are used.
So which planning will be recommended and why?
Also, if re-order planning is suggested, share the set ups (with screen shots), as to how to set up & get the Requisition qty.
Thanks,

Hi,
Reorder planning is like two bin system. When one bin is empty, the demand is fulfilled from the second bin while the replenishment order is generated for the first one. Reorder Planning uses Oracle Inventory forecasting information to calculate average demand.
In min max planning, we maintain 2 levels, minimum and maximum. When the stock goes below the minimum level, the Requisition is created for the Qty =Max level - Qty already in PO/Req - On Hand.
However, option is available while running min-max to include or not include Qty alrady in PO/Req.
In min-max, the min-max levels have to be maintained manually and the demand forecast is not taken into account.
Hope this answers the question.
Atique

Max stock level and reorder point for all the materials

Dear experts,
Is there any standard mm report that will give the details of max stock level and reorder point details for all the materials?
Thanks in advance,
Regards,
Krish

Your requirement can be pulled from table MARC. I dont think there is a standard report to meet your requirement. You can meet your requirement through SAP Query though.

Min & Max level

Hi
My client insist on the maintenance Min & Max level at storage location, however i can not maitain in standard MM.
If i develop a separate application for maintaing Min & Max level what will be the effects on MIGO when i do Issue or Receipts.
In this senario i will have to develop an additional check on every Movement of Materials (Issue & Receipts).
Kindly help me out.
Regards
Muhammad Tahir

Hi Tahir ,
As said by you . the requirement cannot be fulfilled in MM.
You may try at BIN level provided WM is implemented in your Org.
As a storage location may consists of different materials with different stock units ( Min and Max levels will again differ ) , i doubt your req may not be fulfilled .
Regards
Ramesh Ch

How to change the Charge Account in Requsitions Generated by Min-Max

Hi
I want to change the default account coming in all requsitions which are generated in result of a min-max report.
please help.
thanks
Malik Asif Joyia

What is your costing method?
If it is average, the account comes from the organization and not from subinventory and you cannot change the account if the destination is inventory.
If it is standard, you can have the account from subinventory, but again you cannot change it if the destination is inventory.
Why do you want to change account if you are receiving into inventory?
And Min-Max Planning is to replenish the inventory hence I would assume it is not expense destination.
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Nagamohan

Cannot change numeric min max property

Hello everybody,
By right clicking on a numeric control I cannot change the minimum and maximum range. (it is always returning to 0 after typing 25 for example at the maximum value, the numeric is UINT16).
This is happening on every vi in my project, even if I create a new empty one.
BUT, it is not happening when I close labview, re open labview and open an empty vi (not in the project). This way, I can change the maximim property of a numeric, as usual.
Is there a project property that forbid to change numeric property, in all vi in the project ?
I am missing something ?
Thanks for your help.
ps : I use labview 8.6.
Solved!
Go to Solution.

I made additionnal tests.
If I put a new numeric1 DBL on the FP on a vi in my project, I can change the max property to 5.1 for example.
If I put a new numeric2 DBL on the FP, and I change the max property to 6.1, the max property 6.1 is automatically set also on numeric1.
If I put a new numeric3 UINT on the FP, the default value to max property is also 6.1, that is strange for a UINT.
It seems that what is happening is dependant of what is the first numeric I put in the FP.
The beahaviour I was previously describing what because I first put a command in the FP that was a typedef of a cluster containing different numerics.
I really don't understand what is happening, because I rthink it is not the first time I use min max property, and I never had such a problem as far as I remember.
Thanks for your help.

MRP min max reorder level changes

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