MRP run for dependent materials

Dear All,
Could please give me solution for this below scenario.
My Client wants to run the MRP for dependent material. For example, there are certain material which needs other material also for their application. Material X is leading material and Materil Y is dependent material for material X. one pc of X is made up of 10 pc of Y material.
Now we want that system automatically runs the MRP not only for leading material but also for dependent materials. ( Even if the reorder level for dependent material is not reached)
PLEASE GIVE ME SOLUTION
Thanks.
Vineet Dhawan

Hi
Please maintaint the Bill of material in transactio code CS01 for dependent material X. Maintain the material Y as child material with 10 nos, choose L- stock type.
Ensure the procurement type is F and speical procurement type is 30 in case of subcontracting. also ensure right validity periods.
If the material X is a finished goods, while planning for Material X, subsequently the child material Y also will be planned.
Execute MRP, with requirements for Material X , it will explode for material Y.
If reorder point is not reached in consumption based planning, the material will not be planned.
hope this helps
Regards,
Sasi

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Reg: MRP Run for all Materials

Hi Abapers,
I have an issue where in using MD01( Material Run), i need to raise one PR for all materials below the re-order stock. Currently system creates one PR for each material below the re-order stock.
Please throw any ideas regarding this.
Thank you

Hi ,
to procure assembly take 10 days.
And delivery date is after 2 days
After MRP run , system will take first backward schedulling from delivery date will take 2 days and going forward scheduling and take 8 days .
So that from current date system will take 10 days so assembly will procure easily .
Suppose today date 19/05/2011. And delivery date is after 2 days .( on date 21/05/2011 )
if MRP is run on 19/05/2011. System will create delivery date 29/05/2011.So assembly will be easily procure within span of 10 days from 19/05/2011 to 29/05/2011. Delivery of FG is easily available on 29/05/2011.
Regards
Vinod

How to take planning run for selected materials?

We have some 50 materials for which only i want to take planning run.I try to use MRP area but it it creating problem at the time of delivery of materials.Please suggeset solution.

Hey,
you can resolve this issue by creating a separate MRP controller for these materials and configure the user exit key for this MRP controller at MD01. (just press F4 at user exit key and select the maintain values option) such that materials for only these MRP controller are planned.
This however, has a drawback, ONLY materials whose MRP controller is selected would be planned:
Eg;
if Parent material A has two child materials in it Y and Z.
if you assign A the MRP controller 001 <~~ and
Y and Z have some other MRP controller, the dependent requirements generated from A would not be planned on Y & Z,
So, if you want the planning to take place at all BOM levels for these materials you can place the same MRP controller for all materials which you want to plan separately.
Hope this solves your issue.

MRP run for some listed component

Hi Dear,
I want to run MRP for 10 to 20 components instead of whole plant. Pl. let me know how I can run the same.
Thanx in advance
Regards
L.B.Yadav

Hi Lal,
One way is you can assign a new MRP controller for the materials you need to run the MRP.
And in the user exit: M61X000, activate for the MRP controller
In MD01 screen you can give the MRP controller and run, it will consider only the materials assigned with the MRP controller.
Thanks,
JK

In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM compo

Hi All,
Can you please guide me on this issue please.
Regarding - In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM components for exploration and planning
My scenario is:
Level 1: FERT1
Level 2: HALB1.1 + ROH1.1 + VERP1.1
Level 3: HALB1.1.1 + ROH1.1.1
Level 4: ROH 1.1.1.1 + ROH1.1.1.2
While performing MRP run i dont want to include the material HALB1.1.1 (Level 3 component) and their corresponding BOM component (ROH 1.1.1.1 + ROH1.1.1.2)
My constraint:
The reason for this is HALB1.1.1 is being manufactured through REM profile with separate PIR and MRP run.
But it is being consumed in FERT1 through intermediate semi-finished HALB1.1. and it needs to include for Product costing.
Note: All materials have been marked as PD - MRP type
Would be a great help from you.
Thanks and Regards
Khadeer Ahmed

Hi,
If you put in FI forums then you will get reply immediatly.
Anil

Sale Order MRP Run for All Order Line Items

Greetings...
I have One Sales Order , in which i have ten different Line Items .
Now I have to Run the MRP on basis of Created sales Order so that all Line items wi get consider insingle MRP Run on sales order base MRP Run.
How to take MRP Run of One Sale Order for all Line Items.???
In MD50 , we can have sales Order with Item..

In MD50 you can give only one item at a time.
Its a standard transaction meant to accomodate changes relevant for MRP after plant level MRP run related to specific sales order Item.
so either you need to do it multipal times by changing material or you need to go for MD02.
Please explain bussiness case in detail why you want to restrict your MRP run for items in a specific sales order.
Regards

MRP RUN for the more than one line item in sales order.

Hi ,
In the sales order nuber of line item are , i will have to take MRP RUN for selected line item .
So plz suggest what development will require?
Abhay
Edited by: abhay patil on May 30, 2008 8:52 AM

HI,
U can write separate prog. Which will ask sales order no. and from to line item or multiple line item of sale order. Then in loop internally pass the each line item no to MD50 prog. Which will run in background.
I will give u sample prog. Which I had created for running MRP for all the lines items of given sales order in one go.
*& Report ZPRG_PP_001
REPORT ZPRG_PP_001.
tables vbak.
data: begin of it_vbap occurs 1,
        vbeln type    vbap-vbeln,
        posnr type    vbap-posnr,
      end   of it_vbap.
DATA: P_MODE   TYPE    C.
      Batchinputdata of single transaction
DATA:   BDCDATA LIKE BDCDATA    OCCURS 0 WITH HEADER LINE.
selection-screen begin of block b1 with frame title text-001.
parameters :   p_vbeln like vbak-vbeln obligatory.
selection-screen skip.
parameters :   p_fore   radiobutton group mode,
                 p_back   radiobutton group mode default 'X'.
selection-screen end   of block b1.
at selection-screen.
Check Sales Order
if not p_vbeln is initial.
    select single * from vbak
      where vbeln eq p_vbeln.
    if sy-subrc <> 0.
      message e499(sy) with 'Invalid Sales Order no.' p_vbeln.
    endif.
endif.
start-of-selecTION.
Get Sales order items
select vbeln posnr from vbap
    into table it_vbap
    where vbeln eq p_vbeln.
Set BDC mode
if p_back eq 'X'.
    p_mode = 'E'.
else.
    p_mode = 'A'.
endif.
Process MD50 BDC
LOOP AT IT_VBAP.
    perform bdc_dynpro      using 'SAPMM61X' '0160'.
    perform bdc_field       using 'BDC_CURSOR' 'RM61X-TRMPL'.
    perform bdc_field       using 'BDC_OKCODE' '/00'.
    perform bdc_field       using 'RM61X-KDAUF' IT_VBAP-VBELN.
    perform bdc_field       using 'RM61X-KDPOS' IT_VBAP-POSNR.
    perform bdc_field       using 'RM61X-BANER' '1'.
    perform bdc_field       using 'RM61X-LIFKZ' '3'.
    perform bdc_field       using 'RM61X-PLMOD' '3'.
    perform bdc_field       using 'RM61X-TRMPL' '1'.
    perform bdc_dynpro      using 'SAPMSSY0' '0120'.
    perform bdc_field       using 'BDC_OKCODE'   '=XBAC'.
    CALL TRANSACTION 'MD50' USING BDCDATA MODE P_MODE.
    CLEAR BDCDATA.
    REFRESH BDCDATA.
ENDLOOP.
end-of-selection.
       Start new screen                                              *
FORM BDC_DYNPRO USING PROGRAM DYNPRO.
CLEAR BDCDATA.
BDCDATA-PROGRAM = PROGRAM.
BDCDATA-DYNPRO   = DYNPRO.
BDCDATA-DYNBEGIN = 'X'.
APPEND BDCDATA.
ENDFORM.
       Insert field                                                  *
FORM BDC_FIELD USING FNAM FVAL.
CLEAR BDCDATA.
BDCDATA-FNAM = FNAM.
BDCDATA-FVAL = FVAL.
APPEND BDCDATA.
ENDFORM.
Ajay P. Nikte

MRP RUN for increased qty of SODS PR for complete qty instead of increase

While doing MRP RUN for increased qty of SO No line item 10 to 20,System is making PR for complete qty instead of increased qty.
Sales order - 0001
Line item - 10 Qty - 10
Line item - 20 Qty - 15
MRP run against the sales order for line item 10 & 20 PR / PO raised for qty 10 & 15 respectively.
After that qty has increased in sales order.Again we run MRP system generates totla no of PR insted of Increased qty .
Sales order - 0001
Line item - 10 Qty - 10 + 5 = 15
Line item - 20 Qty - 15 + 5 = 20
Plz help

There are few questons here:
- when you increase the amount of the sales order item, is the newly added amount confirmed with the same date / schedule line? You can check the schedule lines for that SO item.
- have the purchase requisitions, which were generated after the first MRP run (before the modification of the SO items), been modified manually (are they firmed?) / processed? In this case MRP cannot modify (delete) them (and create new ones)...
- did you check the MRP control settings in material master
Remark: even if you get several PRs, you can create one PO from them.

MRP to be run for those materials that is assigned to the MRP controller

Dear Gurus,
Pl. let me know how MRP can be run for materials assigned to the MRP controller only.
Regards
Veronica

Hi
You can run MRP for MRP controller using User Exit Key available in TCOde MD01.
You have to define the user exit keys and make use of the same. ( in SPRO you can do that )
Regards

Parallel MRP run for Internally and Externally procured materials

Hello all,
we want to run MRP with different settings for externally procured materials (create purchase Requisition) and internally produced materials. The choices provided my MRP run is either create planed order or Requisitions when run background. Is the activation of user exit M61X0001 the solution to this issue? I can recall that we had done this is some project in the past, not 100% sure to be sincere. Can anyone help on this?
Thank you for any help.
Edited by: Ioannis Salichos on Aug 11, 2010 11:51 PM
Edited by: Ioannis Salichos on Aug 11, 2010 11:57 PM

you are right, this is the user exit that can be used to control this.
see an excellent "how to use" from R Brahmankar
in this thread:
Re: mass MRP run

Did not propose PR during MRP run for raw mats

Hi All,
Please help us in our issue for MRP. I have created planned order for SFG(semi finished goods).
Scenario:
SFG Planned Order: 170,000,000 pcs
raw mats A in MMBE: 1,110.546 with reservation: 656.017
raw mats A PO to be GR'ed : 5,025.798 MTN
BOM base quantity: 10,000 pcs
raw mats A qty in BOM per 10,000 pcs : 3.709 MTN
Info of raw mats A in material master:
MRP Type: VB (manual reorder point planning)
Reorder point: 1,950
Lot size: EX (lot-for-lot order quantity)
Maximum lot size: 3,850
Manual computation:
= 170,000,000/10,000
= 17,000 * 3.709
= 63,053 MTN (quantity of raw mats needed to produce 170 million pcs of SFG
But then after the MRP run it does not propose any PR. Do we have to change any info in our raw mats A? Or change in the configuration?
Thank you
Jesielle

Hi Jessille,
The raw material A is set for reorder point planning,
U already have a stock of 1100
& a PO to be GRed for 5025
& ur reorder point is 1950
as the stock & PO fulfill your reorder point ,no requisition would be generated.
When a material is set for reorder point planning dependent requirement from FG materials
will not be considered. If you want the system to calculate the qty based on the dependent
requirements you need to change the MRP type to PD, but before changing check why
the material was set for reorder point planning.
Regards
Mithun

MRP run for header material with bom usage-3

Dear All,
We have header material with bom usage-3.We maintain the stock at child components only ,not at header
I have created the planned independent requirement for header material.I have created a sales order but sales order is not shown in md04.
What can be the further setting I am missing for mrp run of above scenario.
with regards,
pradeep

Dear ,
Couple of checks points for you :
1.Check the material master Sales Org Veie-Item Categoery .As you have mentioned Item Categoery -TAQ which is not relevent for requirement planning throgh schedule line category -CT ( CT means there will not be any inventory or good movement and requirement will not be passed for MRP ) .Only CP -line item categoery does requirement passing through MRP and it will show u in MD04. So the summery is if you want to generate an MTO order for the same FG material , you should matian the Sales Line item categoery as MTO in sales Org View and it will pop up in VA01 whiel logging Sales Order .
Generally , TAQ item categoery are used in Project Billing or Delivery .ok and they will not be having any availabilit check so it KP ( no check ) .
But for MTO order , you should have availablty chek 02/01 in MRP3 view and also MTO Sales Item categoery .
Based on the above information logg an sales order , release credit chek in VKM3, SAVE and check in MD04.
Create PIR in MD61 and Run MRP on the both cases .I have tested its working .but noit with TAQ item categoery ok
2.Why do you need to create Sales Order for dependent Item-Y because it will be in X-BOM item ? Make sure that Y- should have Sales Item categoery in material master -MM02-Sales Org View as NORM item .If you really want to create sale sorder for this item , it should TAN or NORM .
3.Other PIR detail is fine .
Try and revert back
Regards
JH

Clubbing of PR through MRP run for same group items

Presently PR's are generated under MRP for single line item. we required consolidation of the PR material group wise. is it possible? if yes, how? kindly suggest.

Dear praneetsadekar ,
If my understanding is correct then during MRP run it 's not possible to create single Purchase Req.for a list of materials that fall
under same material group.
check and revert back.
Regards
Mangalraj.S

MRP Run for Multiple plants

Hi Guys:
IN SAP R/3
My client has requirement to merge planning of material for multiple plants and run the MRP under one head plant.
For example:
Plant : 1000, 1001, 1002, where plant 1000 is a head plant who had authorization to perform MRP run.
if I run MRP Sepeartely:Each plant has below requirement for one material number (M1)
Plant 1000 : 3 EA
Plant 1001 : 2 EA
Plant 1002 : 5 EA
Instead of running MRP per plant, my client needs to run MRP for multiple Plants that Consolidate total requirement for all plants.
and generate PR--->PO , In the PO, M1 should be delivered to 3 different plant locations by vendor and Po Will be issued from Head Plant 1000?
Is there any Report in SAP , Where MRP Controller can See Requirements from Different Plants @ Central Purchasing level after one Multi Plant MRP run, So that he can decide on how much to allocate to each plant?
Thanks for help
Thanks
Sweth

Hi,
If u want to perform the MRP in one plant for all the plant requirement is depends on the bussiness process.
You can try the following scenario:
Planning in one plant nd production in other plant - Respective master data and special procurement have to maintain.For
further clarity please follow the below link
http://help.sap.com/saphelp_46c/helpdata/en/f4/7d3f9344af11d182b40000e829fbfe/frameset.htm.
We can evaluate the PR and PO by providing the authorisation object for the multiple plant to the respective users.
Revert me back in case of clarification.
Thanks
P.Srinivasan

MRP run for sub contracting plant

Hi all,
Please let me know if this scenario is possible:-
I have two plant A and B. A is manufacturing plant and B is sub contracting plant. For one FG I plant there is demand of 100. After MRP run planned order is created for 100 for FG. For raw material purchase requisition for 50 is created and delivering plant will be B.
In md04 for plant A I can see pur req for 50 and for plant B in md04 I can see 50 as stock requirement.
Now use wants that if MRP is run for plant B, it should generate planed order against stock requirement.
Strategy 11 we are using.
Please let me if it is possible
Regards,
D.Dutta

Hi ,
Cross plant planning is possible ( like Plant A & B) , no need to run MRP in two plants separately . but you need to the follow the following config .
1) Define special procurment key ( Spro> MRP> Master data --> Define spl procurement key)
You can copy standard key 40 , ( you have to defined supply plant and recving plant)
2) Identify the Materials which are to be cross plant planning and go to material master MRP 2 view and assign Speial procuremnt key
3) run MRP for FG in Plant A and down level MRP for RM/PM/SFG will be generated in plant B.
I hope this will help your requirement .
Thanks
sekhar

MRP run for dependent materials

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