Quantity Spliting in Operation

Hi,
Supposr I have PRODUCTION ORDER for material A for 10 pc in which operation are,
10-tURNING
20-Plating
30-Deliver to Store
Now I want to perform operation 10 on two workcenter w1 and w2 each for 5 pc of A.
Now how I can do this in SAP as we can not confirm operation 10 two times for two workcenter.So I want way through which I can confirm 5 PC of A on workcenter W1 and 5pc of A on workcenter W2 for operation 10.Total for INPUT FROM OPERATION 10 TO operation 20 is 10 PC.

You need a Parallel sequence with :
Seq0 Op10 Work Center A,
Seq1 Op10 Work Center B, Reference Seq 0, Branch Op10, Return Operation10.
So in Operation 10, you have 2 process running parallel.
To control the quantity, you may need to modify your BOM example:
BOM For Material X = Component Y required 10pcs
Split 10 pcs into 5 each in BOM as below.
Item 0010 Component Y 5 pcs, in routing assign to Seq0, Op10
Item 0011 Component Y 5 pcs, in routing assign to Seq1, Op10
Please let us know whether it help.
Edited by: Wan Haur Ong on Nov 26, 2008 10:16 AM
Edited by: Wan Haur Ong on Nov 28, 2008 1:27 PM

Similar Messages

Quantity Spliting in Operation in routing

Hi,
Supposr I have PRODUCTION ORDER for material A for 10 pc in which operation are,
10-tURNING
20-Plating
30-Deliver to Store
Now I want to perform operation 10 on two workcenter w1 and w2 each for 5 pc of A.
Now how I can do this in SAP as we can not confirm operation 10 two times for two workcenter.So I want way through which I can confirm 5 PC of A on workcenter W1 and 5pc of A on workcenter W2 for operation 10.Total for INPUT FROM OPERATION 10 TO operation 20 is 10 PC.

Hi,
You can do this by Operation Split.
Splitting
If an operation is usually carried out on several machines or by several employees at the same time, the operation can be split. Splitting is defined in the operation.
Splitting an operation has the following effects:
The processing time/execution time is reduced compared with an operation that is not split
Multiple setup and teardown is required for the operation
The system selects the minimum from one of the following as the actual number of splits :
Number of splits in the operation
Number of individual capacities of the work center capacity that is relevant to scheduling
Splitting can be done by following procedure:
Go to CO02--> Operation Overview--> Select Operation -> Go to Operation Details->Select Splitting Tab
Under Splitting Tab
tick check box of Required Splitting
Maintain required values for Maximum No of Splits, Actual No of Splits,Minimum Processing time and save the settings.
HOpe this helps.
Award points if useful.
Regards,
Tejas

Parallel Routing - Quantity split in operations

Hi all,
I need help regarding the parallel routing,
operation description
Sequence 0 1
10
20                20
30
40
I have parallel routing with sequence no's 0 and 1
if I have a production order for 10 Nos
1) operation 10 is confirmed for 10 Nos
2) operation 20 in sequence 0 system proposes for 10 Nos
    for confirmation
3) Operation 20 of sequence 1 system proposes for 10 Nos for
    confirmation which is not so
There should be a split in the quantity for parallel operation like 5,5(Nos) for both opeation 20,20
how do i obtain the slipt in quanty flow to subsequent opeation
also after confirmation of both operation 20,20 system should propose cumulative quantity(10 Nos) in operation 30 for confirmation.
Thanks in advance
Raghavendra

Hi Raghvendra,
If more than one operation has to be carried out simultaneously then one has to go for parallel sequence
Like taking your example if second & thrid operation takes place at the same time then it is caaled as parallel sequence
any way for your requirement you have to go for operation split
you dont need to maintain two seperate sequences for operation splitting
you want to split between m/c in the same work center(like one work center with 2-3 machines-Machine category) then its possible to do the splitting-you need to maintain each machine as "indvidual capacities" in the work center under capacity header
Then in the operation overview select the required operation(2nd in your case) operation details-->Cap reqmnt assigment here you split the qty & assign to different machines
Basically you have to do capacity levelling,it can be done in CM27,CM25
Hope the above is clear
Revert if you have doubts
Regards,
SVP
Hope the above is clear
Revert if you have further doubts
Regards,
SVP

Difference between "base quantity" and "operation quantity" in an operation

Hello
what is the difference between "base quantity" and "operation quantity" in a production order ?
thank you for your answers

Base Quantity - Quantity of the material to be produced to which the standard values of the operation refer.
Operation Quantity - Quantity planned for this operation.
Base quantity and operation quantity may not always be the same, if we have partial lots delivered during the sequence of operations, the operation quantity will be equal to the lot delivered during the operation.
Base quantity is dependent on the BOM, where it signifies the total quantity of output after using the components of certain quantity.
Hope this may help you.

Process Order Confirmation Quantity from Preceeding Operation

Hi All,
Please can you let me know if the below requirement can be met:
I have 2 phases to confirm (both are milestone confirmations). The Process order header quantity is 100 kg. While doing the confirmation for Phase 1, I do a final confirmation for 90 kg. Now while doing the confirmation for Phase 2, the system still populates the default yield as 100 kg and not 90 kg.
Is there a way to display 90 kg as default yield for Phase 2? Is there a standard Config that can help? If not what is the solution?
Thanks,

Hi,
Please refer the following link.
http://help.sap.com/saphelp_47x200/helpdata/en/b1/c04d83439a11d189410000e829fbbd/frameset.htm
Regards
Kannan

Spliting of operation

Hi PP Gurus,
Good Morning.Happy New year to all.
I have resource where the individual capacity is 2.Now i want to split the operation,can anybody guide where i can make the setting to split the operation?
Thanks in advance.
regards,
BM

Hi Friend,
Try the reply given by Mr. Satyajeet.
But befor this,
You need to maintain the "Required splitting" in the operation details screnn of routing CA02. Number of splits and Minimum processing time is required.
The number of splits specifies the maximum number of splits that may take place for the Operation. if the Minimum processing time is not maintained splitting will not take place.
An operation is split if it is carried out on several machines or by several persons at the same time.
If we do the splitting.
The processing time/execution time becomes shorter.
Setup and teardown must be carried out more than once for the operation.
Please try and revert back.
Hope it will help.
Regards,
Imran Shek
Edited by: imran shek on Dec 31, 2008 7:48 AM

Scrap quantity to be minus with operation sequence is not check in co01

hello!
PP experts
i have problem in confirmation of production order.
suppose i have production order of 15 qtys.with four operation to be confirmed (co11).
operation qty.yield srcap qty.
0010          1 5              0
0020          14              1
0030          14              0
now, in 0020 operation i have 14 yield & 1 srcap quantity & when i go for 0030
operation for confirmation it will show the default quantity of previous operation,0020 qty. i,e 14 qtys.but if i put the quantity 15 in this operation (0030)
its allowing to confirmed 15 qtys. because the plan qty is 15.but i want to minus the 1srcap qty. from 15 plan qty. & system should allowed only 14 qtys
(15-1=14) for confirmation.plus i want the flexibility of operation sequence not to checked.
i set operation sequence - error when operation sequence is not adhered to in OPK4,its minus the scrap qty. but not allowing the flexibility of operation sequence
confirmations.
please send me the setting for the above query in the confirmation (co11)
regards,
mangesh
thsnks

Mangesh
1) you have confirmed yield qty14 nos in operation 020 , scrap Qty 1
2) Automatically in during confirmation of operation 030, in yield qty field 14 nos is coming
3) If you want to change that operation 030, yield qty into 15, system giving error message
4) you want the system to accept the 15 nos in operation 030
Pl state whether my understanding is right

Scrap quantity to be minus with operation sequence is not check in co11

hello!
PP experts
i have problem in confirmation of production order.
suppose i have production order of 15 qtys.with four operation to be confirmed (co11).
operation qty.yield srcap qty.
0010 1 5 0
0020 14 1
0030 14 0
now, in 0020 operation i have 14 yield & 1 srcap quantity & when i go for 0030
operation for confirmation it will show the default quantity of previous operation,0020 qty. i,e 14 qtys.but if i put the quantity 15 in this operation (0030)
its allowing to confirmed 15 qtys. because the plan qty is 15.but i want to minus the 1srcap qty. from 15 plan qty. & system should allowed only 14 qtys
(15-1=14) for confirmation.plus i want the flexibility of operation sequence not to checked.
i set operation sequence - error when operation sequence is not adhered to in OPK4,its minus the scrap qty. but not allowing the flexibility of operation sequence
confirmations.
please send me the setting for the above query in the confirmation (co11)
regards,
mangesh

Hi,
The same question was asked few days before by MR Gowri Sankar. The same question you are repeating
check in OPKP Production scheduling profile in the confirmation Tab
Enable the check box Adjustment quantities in order to actuals and then try
in CO11n.
Also you need to set the overdelivery tolerance as warning message in opk4.
Regards,
nandha

Rework order Operation Confirmation and quantity posting to main order oper

Hi Friends,
I have confirmed first operation of production order by CO11N. While confirming the operation, i entered 5 qty. as Rework Quantity. Due to trigger point function, Rework order gtets generated. After completion of Rework , i confirmed rework Order. Now i want to add this Rework Quantity in the second operation of main order . So i can be able to make confirmation of whole quantity of second operation. How to do this?
Normally system takes the first operation yield quantity as next operation quantity for confirmation.
Waiting for Reply!
Thanks!

Dear,
If a separate rework order is created using the trigger point, the system assumes that both the rework and all subsequent operations are processed via this rework order. As if first operation confirmed as 10 5 as rework quantity.
It means that you can second operation you can confirm as 5 only. So you need to add all operation in reference operation set so confirm all operation quantity here and remaining quantity in main order. So your confirmation yield will remains same.
Or it is only possible to return the successfully reworked quantity to the original order if the quantity check which is executed against the confirmed yield of the predecessor is deactivated using Customizing of the confirmation OPK4. In this case, only the confirmed yield is indeed proposed without the confirmed rework quantity. However, with the quantity check being deactivated it is allowed to overwrite the default value with a larger quantity.
Note that you cannot enter a goods receipt for the rework order since it is defined without header material. Instead, you can enter goods receipts for the original order manually.
Regards,
R.Brahmankar

New operation for production order - change operation quantity not possible

Hello all,
we want to create a new operation for a production order.
So we go to CO02 and to the operation order overview screen.
But when we add a new operation, the system will not let us determine the operation quantity for the new operation, the system will just take the quantity from the operation before.
How can I determine the qty by myself?
Thanks
Anne

You can do another way also. You change your routing with new operation quantity and save it in CA02. NOw you go to CO02 and read master data in funtions, then the new operation quantity will definetly come in to the production order.
KrishnamurtyDSS

Order Component quantity gets changed after operation confirmation

Order Component quantity gets changed after operation confirmation.
We are using CO27 to issue the Material to the Order.
When we do the confirmation of operation. Component quantity attached to operation get changed.
Any solution for this.

Dear
Please Follow the Steps
1. Go into Co02 there u do production order with qty select the Component overview u find the Materials there please check hhow much is the qty of that particular material
EX: Production order qty for Header Material is 10 ea
then ur Compannets Qty is 10 or 20
depends on the Componet Qty the Operation takes place that is because u have maintatined a base qty in Routing and BOM
With Regards
Pushpalas

Standard Report for missing parts at production order operation level?

Hi PP Gurus,
            We have standard report for missing parts at production orders level.
For our client, they need a report for missing parts analysis at production order operation level. Do we have any such standard report in the SAP?
Please help.
Thanks,
Reddy.

Hi Arvind,
      Thanks for for your response.
1. List: Components, Layout: Standard layout          set the Missing part
       It shows the component requirement/withdrawn quantity for each operation of production order. It is not showing the commit quantity.
2. List: Components, Layout: Pick list          set the Missing part
       It shows the component requirement/withdrawn quantity for each production order.
3. List: Components, Layout: Missing Parts List-Material View          set the Missing part
       It shows the component requirement/commit quantity for each production order. It is not showing the commit quantity at opertion level.
4. List: Components, Layout: Missing Parts List-Order View          set the Missing part
       It shows the component requirement/commit quantity for each production order. It is not showing the commit quantity at opertion level.
      We are unable to get the solution from all these 1 to 4 reports from COOIS.
Do we have any option to change the existing layout (ex: 3 ) to get the commit quantity for operation with missing parts indicator?
If avilable, what is the procedure to be followed?
Thanks,
Reddy.

Tracking of wip material in externally processed operation

Hi All,
As part of production process, most of the operations would be processed internally in the manufacturing plant and some of the operations would be
performed by vendor at his own premises (outside the manufacturing plant). Material will be called as WIP (work in process) material if it completes some of the operations (two operations completed out of four operations) in production process without forming its final product shape
WIP (work in process) material will be sent out to vendor against externally processed operation in production order. We’ve a business requirement to track the WIP (Work in Process, No inventory yet in system) material status details such as when was the WIP material shipped out to service provider by purchasing department or returned back to production floor from stores after receiving from vendor for externally processed operation in production
order
The scenario is explained below and the process in SAP would be as follows.
1. Production order would be created for
respective header material (semi-finished/finished) with required quantity with five operations to be processed, for example: OP10 (turning), OP20 (drilling), OP30 (milling), OP40 (shaping), OP50 (powder coating). OP10, OP20, OP40, OP50. would be processed internally in the shop floor of the manufacturing plant
2.After finishing the internal processing at OP10 and OP20, Operation no 30 (OP30-milling) for the respective header
material would be processed externally by sending the partially processed part(WIP) to vendor outside the manufacturing plant. In SAP, the partially processed part doesn't have any material code and will not be updated in the inventory and will be treated as WIP (work in process) and automatic purchase requisition for external processing through production order is generated as follows
For OP30 Milling (Externally processed operation), from PP module perspective, we would be maintaining a control key which supports external
processing in the Operation 30 (OP30, external processed operation - An externally processed operation is not carried out within own organization, but is assigned to a vendor, who then does the work) with relevant information such as material group, purchase group, description of operation, cost element to track costs in the production order.
When the respective production order is saved, system creates a purchase requisition for external processed operation 30. We can see
the number of the purchase requisition on the external processing tab of operation details screen of OP30 in SAP Production order.
Purchasing department generates a purchase order against the automatic purchase requisition generated in production order, which informs the
vendor which service is required.
With reference to the purchase order – service oriented, the WIP material (no material code exists in SAP) is sent out to vendor. After the material has been processed, the vendor delivers the material back to manufacturing plant. When a goods receipt against purchase order is posted at manufacturing plant, the system displays the received quantity on the external processing tab of operation details screen of the operation - OP30 in production order and also displays in order information system reports. It also possible to track the cost incurred for external operation. However, Goods receipt against production order does not cause an increase in the quantity and value of the warehouse stock of header material of production order.
The above mentioned process is not a subcontracting process - where in we send raw materials and receive semi-finished/finished materials from vendor
3. The respective partially processed part (WIP) received from vendor is sent to shop floor to complete the rest of the process
in OP40 (shaping) and OP50 (powder coating).
4. After OP50, the respective header material (semi-finished/finished) of the production order will be received (goods
receipt against production order) as inventory in respective storage location.
With reference to the above process, we can track the status of receipt of WIP material from vendor after processing at his premises;
however, we can’t track when WIP material ( after completing processing at OP20) was sent out to vendor for external processing by purchasing department and when WIP material was returned back to production shop floor for further processing at OP40 after receiving from vendor by stores.
Please provide your feedback for the possibility to track the details of WIP material (no material code exists in SAP system) sent out to
vendor and received back at shop floor from stores for external processed operation of production order
Thanks for help in advance.
Regards,
Rajesh

Hi Rajesh,
Process what ever you have explained is the right process with respective to operation wise subcontracting as per SAP Best practice. As you rihtly said in operation wise subcontracting PR is created with any material code. Once PR is created after PO and GR actual cost of that particular operation will be seen on the order. I believe sub contact operation after GR can be confirmed through confirmation transactions. Since it is subcontract operation specfic to peration seperate inventory is not tracked instead cost is reflecting directly on order
If you to want to track the inventory of the intermdiate product then you need to have a seperate material code for intermediate product (Eg A) received after second operation and do seperate subcontacting PR for seperate new material (Eg B) by issuing the intermediate material (Eg. A). Upon receivng GR for PO inventory will be updated for the new material (Eg B).This new material can be issued to your final product which has operation 0040 and 0050. Here two different material codes will be required.
Else follow the suggestion given by expert Caetano.
Thanks & Regards,
Ramagiri

CO11N operation wise confirmation inconsistency

Hi all,
I have a scenario like, 8 operations with last operation milestone confirmation in a production order. Letz say we have 500 as total target quantity and in operation 0010 they confirmed all 500 and from operation 0020 onwards they do partial confirmation say 20, 20, etc. At operation 0040 if they have yield of 19, they enter remaining 1 as quality notification (unplanned scrap)and continue to confirm next operation. In operation 0050 they have to enter yield as 19 only even though yield as 20 'coz they have opn adherence check (OPK4) active. As expected SAP thrown an error 'Up to yield 19, opn/0040 predecessor confirmed'. They just want to have a warning and continue enter 20 at opn 0040 and next successive opns. But I am afraid they can enter anything if they if we simply check that in OPK4 as warning message issued. Do we have any other solution other than changing in OPK4?
Another thing is how can they confirm 20 in operation 0030 and 40 in opn 0040, and some other number in opn 0050 though the target quantity is 500 which is being confirmed at the last operation?
I appreciate 4 your valuable suggestions ..
Thanks
Sree...

Hi Vivek,
Thanks for your reply and Sorry for my late response..i Iwill explain the actuual business scenario :
We have total qty is 200 confirmation is done in 4 group 50 each.
For example we have Op10/confirmation optional,Op20/confirmation optional,Op30/confirmation optional and Op40/ milesstoine confirmation..All the Opns are confirmed through milestone atg last operation except in case there is scrap qty is present that particular opn is manually confirmed. For first group of 50, we have 49 yield + 1 scrap at Op20 which is maually confirmed. similarly it requires manual confirmation for all the groups weather are not scrap present for remaining groups. Business does not follow any Opn sequence like they may confirm group 1 at Op20 and froup 2 at Op40 and so on..there may be different quiantities confirmed at different steps of routing. For this I configured adherence check to warning but the requirement also include Op10 to be confirmed whenver Op20 is confirmed though none of them is milestone. Also Op20 to b confirmed whenever Op40 uis confirmed in step 2 or 3 or 4 though it was manually confimred for step 1. I have checked enahancements but none of them seem to satisfy the requirements. I really appreciate your suggestson to solve this one.
Thanks
Sree...

Production order quantity field

Dear all,
I add a operation (rework operation) in my production order. But I don't know how to change operation quantity. because this field close , how can I open this field for enter new quantity of this operation? and which contol key do I have to use for rework operation?
thanks in advance,
regards,

Okey.
I donot think at this stage you can change the operation qty.
if it is released...I think you have inserted the RW operation during confirmation i suppose.
If that is the case, when you cinfirm this rework opration you can confirm the actual quantity and confirm the opration with final confirmation tick..

Quantity Spliting in Operation

Similar Messages

Maybe you are looking for