Quantity Spliting in Operation in routing

Hi,
Supposr I have PRODUCTION ORDER for material A for 10 pc in which operation are,
10-tURNING
20-Plating
30-Deliver to Store
Now I want to perform operation 10 on two workcenter w1 and w2 each for 5 pc of A.
Now how I can do this in SAP as we can not confirm operation 10 two times for two workcenter.So I want way through which I can confirm 5 PC of A on workcenter W1 and 5pc of A on workcenter W2 for operation 10.Total for INPUT FROM OPERATION 10 TO operation 20 is 10 PC.

Hi,
You can do this by Operation Split.
Splitting
If an operation is usually carried out on several machines or by several employees at the same time, the operation can be split. Splitting is defined in the operation.
Splitting an operation has the following effects:
The processing time/execution time is reduced compared with an operation that is not split
Multiple setup and teardown is required for the operation
The system selects the minimum from one of the following as the actual number of splits :
Number of splits in the operation
Number of individual capacities of the work center capacity that is relevant to scheduling
Splitting can be done by following procedure:
Go to CO02--> Operation Overview--> Select Operation -> Go to Operation Details->Select Splitting Tab
Under Splitting Tab
tick check box of Required Splitting
Maintain required values for Maximum No of Splits, Actual No of Splits,Minimum Processing time and save the settings.
HOpe this helps.
Award points if useful.
Regards,
Tejas

Similar Messages

Quantity Spliting in Operation

Hi,
Supposr I have PRODUCTION ORDER for material A for 10 pc in which operation are,
10-tURNING
20-Plating
30-Deliver to Store
Now I want to perform operation 10 on two workcenter w1 and w2 each for 5 pc of A.
Now how I can do this in SAP as we can not confirm operation 10 two times for two workcenter.So I want way through which I can confirm 5 PC of A on workcenter W1 and 5pc of A on workcenter W2 for operation 10.Total for INPUT FROM OPERATION 10 TO operation 20 is 10 PC.

You need a Parallel sequence with :
Seq0 Op10 Work Center A,
Seq1 Op10 Work Center B, Reference Seq 0, Branch Op10, Return Operation10.
So in Operation 10, you have 2 process running parallel.
To control the quantity, you may need to modify your BOM example:
BOM For Material X = Component Y required 10pcs
Split 10 pcs into 5 each in BOM as below.
Item 0010 Component Y 5 pcs, in routing assign to Seq0, Op10
Item 0011 Component Y 5 pcs, in routing assign to Seq1, Op10
Please let us know whether it help.
Edited by: Wan Haur Ong on Nov 26, 2008 10:16 AM
Edited by: Wan Haur Ong on Nov 28, 2008 1:27 PM

Parallel Routing - Quantity split in operations

Hi all,
I need help regarding the parallel routing,
operation description
Sequence 0 1
10
20                20
30
40
I have parallel routing with sequence no's 0 and 1
if I have a production order for 10 Nos
1) operation 10 is confirmed for 10 Nos
2) operation 20 in sequence 0 system proposes for 10 Nos
    for confirmation
3) Operation 20 of sequence 1 system proposes for 10 Nos for
    confirmation which is not so
There should be a split in the quantity for parallel operation like 5,5(Nos) for both opeation 20,20
how do i obtain the slipt in quanty flow to subsequent opeation
also after confirmation of both operation 20,20 system should propose cumulative quantity(10 Nos) in operation 30 for confirmation.
Thanks in advance
Raghavendra

Hi Raghvendra,
If more than one operation has to be carried out simultaneously then one has to go for parallel sequence
Like taking your example if second & thrid operation takes place at the same time then it is caaled as parallel sequence
any way for your requirement you have to go for operation split
you dont need to maintain two seperate sequences for operation splitting
you want to split between m/c in the same work center(like one work center with 2-3 machines-Machine category) then its possible to do the splitting-you need to maintain each machine as "indvidual capacities" in the work center under capacity header
Then in the operation overview select the required operation(2nd in your case) operation details-->Cap reqmnt assigment here you split the qty & assign to different machines
Basically you have to do capacity levelling,it can be done in CM27,CM25
Hope the above is clear
Revert if you have doubts
Regards,
SVP
Hope the above is clear
Revert if you have further doubts
Regards,
SVP

Operations in Routing

Can I have two operations in routing?In one operation operation number can be 10 for other it is 20.For operation 10 i hv to show consumption of sfg & for operation 20 i hv to show production of FG.i will confirm by co11n first for operation 10 & then for 20.Is it right?for automatically good recipt for operation 20 which control key will be used & at the time of confirmation it will show movement type 101.Plz reply.

Dear ,
Find belwo the answer :
Can I have two operations in routing?
Yes .You can have .For operation 10 -Please assing the Control Key PP01.You can assing the same in Work centre Default tab so that it will be automatically picked up in Operation 10 .In Co11n , You can confirm the same .
For operation 20 which u hv to show production of FG-Assing the Cpntrol Key PP03-Auto Good recipet Active so that in CO12 /CO11N , you can keep the Operation Number 20 -Final Confirmation -Hit the Good Movement tab -Check the Movement Type 101 ,Storage Loaction -either Raw or FG as per your business requirement and then Save .
However , you can use Back Flash opetion for SFG in FG production order .For that you need to have the below set up :
Backflash can done based on the following set up :
1.In material master MRP2 view of the item , Backflash field should be kept -1-Alaways back Flash
2.In work Center where the routing operations are done , -Goto-Basic Data View -Back Flash Indicator -to be marked .
3.In routing Componenet Alocation -Item Line -Back Flash Indicator to be ticked once assinged to a particualr operation .
Priority will be always Work centre even you keep the Material master MRP2 view kept always back flash .
Hope this will solve your problem
Regards
JH

Branch operation and return operation for routing in alternative sequence

Hi all experts.
I would like to ask which table and field store the value of branch operation and return operation for routing in the alternative sequence. I can only find them in structure (PLFLD-VORNR1 and PLFLD-VORNR2) but I want the table field of them. Would anyone please suggest a solution? Thank you.

Hi,
look in table AFFL, here the BKNT1 and BKNT2 refer to those vornr1 and vornr2 of the operation. For example in user-exit ZXCO1U01 you will find the values (BKNT1/2) in the sequence table, and when, for example, filling the LOIPRO01-Idoc, you can use the found VORNR for the E1AFFLL-segment.
See coding for example on determining VORNR1/2 (sequence_table/operation_table as in user exit EXIT_SAPLCOBT_001):
SORT operation_table BY vornr.
LOOP AT sequence_table INTO l_sequence.
    MOVE-CORRESPONDING l_sequence TO l_affl.
* Read the operation table to determine the vornr1 and vornr2
*via the value of field BKNT1/2
    IF NOT l_sequence-bknt1 IS INITIAL.
      READ TABLE operation_table INTO l_operation
      WITH KEY aufpl = l_sequence-aufpl
               aplzl = l_sequence-bknt1.
      IF sy-subrc = 0.
        l_affl-vornr1 = l_operation-vornr.
      ENDIF.
    ENDIF.
    IF NOT l_sequence-bknt2 IS INITIAL.
      READ TABLE operation_table INTO l_operation
      WITH KEY aufpl = l_sequence-aufpl
               aplzl = l_sequence-bknt2.
      IF sy-subrc = 0.
        l_affl-vornr2 = l_operation-vornr.
      ENDIF.
    ENDIF.
Cheers,
S.

CA02: Delete Operation from Routing

Hello,
My question is: how can i delete an operation from routing, like in CA02, but using FM or BAPI and avoiding Batch Input?
Right now it's done with Batch input, but when there is more than one routing per material it crashes, due to extra screens.
Thanks in advance...

Dear,
if you have created operation through CA01 then
Go to CA02-- Select your operation and then header manu Edit--Delete or use (Shift+F2) and save it.
If in CO01 production order then in operation details screen and select your operation and delete it.
Please try and come back.
Regards,
R.Brahmankar

Assignment of components to more than one operation in routing.

Hi to all,
I am trying to allocate components of material BoM to more than one operation in routing. I know one way to do it is to define that components again & agin in material BoM & assigned them to operations in routing. Are other ways available to do the same.
Thanks & regards,
Abu Arbab

Dear,
Now I am clear.
You need to create different 2 BOM and with BOM items, as below,
example - total requirement of material A is say 10.
Semi finished Product- X BOM
BOM item 1 - material A-qty 8
BOM item 2 - material B-qty -5
Finished material Y - BOM
BOM item 1 - semifished material X-qty 10
BOM item 2 - material C-qty 10
BOM item 3 - material A-qty 2
BOM item 4 - material D-qty -2
You need to create above 2 BOM's if you want to see semifished product into inventory, if not proceed as below
Finished material Y - BOM
BOM item 1 - material A-qty 8 assign it to routing operation 10
BOM item 2 - material B-qty -5 assign it to routing operation 10
BOM item 2 - material C-qty 10 assign it to routing operation 20
BOM item 3 - material A-qty 2 assign it to routing operation 30
BOM item 4 - material D-qty -2 assign it to routing operation 30
I think this is the only way you can map it.

Mass addition of operation to Routing

Hi,
I need to add one operation (as final operation) to 8000 materials in routing. How can i do this?
Thanks
SS

Hi Srini,
Go to CEWB, select SAP_OPEARTION as work area and edit routings as per the selection criterion you give.
You can add single operation to multiple routings. play with selection criterion and it should be failry simple.
Other option is to create a LSMW object based on recording to add new operation to routing.
Check and revert.

Sub operations in routing

hi sap gurus,
while creatng routing we want to create suboperations for the finished product. pls tell the flow path how to create suboperations with transaction code.
regards and thaks in advance
muralidhar.t

1. Create the operation as usual (say 0010)
2. In the next line again give the main operation number & in the Suboperation column i.e. column next to operation i.e. in SOp enter the suboperation no u want i.e. say 0002. The moment u enter Sub operation no and press enter; system will prompt u to enter time for activities and finally it is created...
All the other steps are similar to creating operation
Once it is created; you can see a "check box" under Sub operation for 0010 (before base quantity)
Also u click on that Sub operations and can see the details within it....
Hope it clarifies
Rgds

Error while creating external operation in Routing

Hi Freinds,
I am creating an external operation in a routing and I enter the purchasing info record which is created for the material.
But when I try to enter this info record in the external operation then I get the Error: "Enter info record without Material"
Already info record is created for this material then what could be the problem. This is stopping the routing creation .Please help.
Regards
Shailesh Nadkarni

>
shailesh nadkarni wrote:
> Hi Prasobh,
>
> Thnks for the quick response but can you throw somelight between the difference in Inforecord with Material and Inforecord without Material. Thnks....
Shailesh,
If the material is procured by means of subcontracting process, then we need to assign in the material master MRP2 view with special procurement key 30, create the BOM for the material, which would contain the components which would be Issued to the vendor. In this case you would be performing all the transaction with referance to the Output material number, so an Inforecord of SubContract category needs to be created with referance to the Output material, where you Issue the components and you can recieve your material.
In case of operation subcontract the PR or Purchase order would be with account assignment to the production order and not with referance to any material, so there wont be any referance to any material number (Product), you can Issue components for processing, but when recieving it is again not with referance to any material but operation delivery.
Hope i was able to explain, what you wanted.
Regards,
Prasobh

How to maintain time spec.of operations in routing and work centers

Dear consultants,
We dont have any time specifications in routing or work center ..
we just create an order and the execution of the production involves many operations....
now we want to be specific about the time of operations as the need is to track the operations.( In the sense which of the operations are delayed).....
How and where should i do these in the routing and workcenters..
Please explain in detail....
Karthick

Hi Karthick,
In your work center in basic data page you maintain std. value key eg: SAP1, this has Setup Machine & Labor fields. In the default values page you specify the unit of measure Eg: HR
Now when you add this work center in your routing operation page, you will find Setup Machine & labor, here you maintain the time required for each of the process.
Now while doing confirmation via co11n, you inform the user to specify the time actually spent on each of the activity. In OPK4 for order type - plant combination you can specify a few defaults such as propose the value etc.
Hope the above is clear.
Regards,
Vivek

External operation in routing

Hi
In routing if I maintain controlkey with external operation, I have to enter the info record details.
(I have to create info record without ref to material, the pur req/Pur ord created will be account assigned).
When ever I create an order the system will generate pur req for external opeation with ref to info record and it wil be always send to the vendor which i have maintained in info record.
My requirement is, I have 5 vendors who can do the same processing with different cost and lead time. I need to select the vendors.
Please let me know how to achieve this.
I cant go for Quota arrangement,since material number is not involved.
I dont want to create different routing with different info record details.
Regards
S.Senthil

Hi ,
In Your Scenario what i feel is you can create one routing in which u can mainatin vendor info record which is commonly used.Create a production order,but before releasing it,u can change purchase info record by making the customised setting as below.
Go to OPL8,for particular order type and plant combination,maintain order type dependent parameters in which in planning tab -purchase requistion -try to put 2 or 1 and test (1-never it will not create,2 -purchase requistions will be created after release,3-Immidiately when order is created)
Hope it will solve ur problem
Edited by: Girish Adaviswamy on Mar 20, 2009 7:18 AM

Assigned document to operation in routing isn't printed in production order

Hi experts,
I have assigned the document to the BOM and also to the operation in the routing.However this document is not printed when the production order is printed.This document can be seen at the routing,CA02, on the screen with all components, but it is not shown in the production order transaction CO02, at the routing.Is there something in customizing that has to be activated?
Thanks a lot .
Best regards,
Danijela Zivanovic

Hi experts,
I have assigned the document to the BOM and also to the operation in the routing.However this document is not printed when the production order is printed.This document can be seen at the routing,CA02, on the screen with all components, but it is not shown in the production order transaction CO02, at the routing.Is there something in customizing that has to be activated?
Thanks a lot .
Best regards,
Danijela Zivanovic

External planned operation in routing

Hello,
I have a scenario in my company. In the routing, an operation (heat treatment/machining) needs to be carried out by the vendor. We issue the goods (Material X) from WIP & receive goods (material X) after electroplating. Then we continue with other manufacturing process.
Please tell the configuration steps.
Thanks,
Murthy.

Hi,
External Processing of Operations
Purpose
An externally processed operation is not carried out within your own organization, but is assigned to a vendor, who then does the work.
This type of processing is particularly important for subcontracting. It can also provide a company with a feasible alternative to in-house processing, if capacity bottlenecks occur.
If certain components are required to carry out an external operation, you can also provide these components for the vendor (see Provision of Components).
Prerequisites
An operation can only be processed externally if its control key allows or prescribes external processing.
Since an external operation has to be sent to a different company, additional data needs to be maintained on the External processing tab page. You can maintain the data in the routing or in the production order.
Process Flow
When you create an order, the system creates a purchase requisition for an externally processed operation.
When a purchase order with reference to a purchase requisition is created, all data necessary to process the material externally is transferred to the purchase order. After the material has been processed, the vendor delivers the material back to stock.
Result
The goods receipt of an externally processed material causes the status of the operation to be updated:
For partial delivery, the status is: EOPD (External operation - partial delivery)
For final delivery: EOFD (External operation - final delivery)
After the goods receipt, the material can be processed further in-house, if required.
Subcontracting Steps:
1. Define all the materials in your plant (subcontracting and packaging etc).
2. In the material master MRP 4 view there is one field in which you can mention that this material is not relevant to MRP planning, use this field for subcontracting material so that it will not be planned in MRP runs ( generally use this field for re-order point planning).
3. In the BOM for the subcontracting material put the special procurement key as Subcontracting and do not keep relevance for costing.
4. If you're using packaging material of your company and want to capture the cost of these materials in the subcontracting production order then put relevance for cost.
5. Define alternate BOMs for each customer.
6. Generally the routing will be the same but materials will change, define different prodcution versions for each alternate BOM and assign to the routing.
7. Define the activite types for packing and mixing in the work center and assign them to the cost center, use these for your routing.
8. Whenever you recive a sub-contracting order, use the relevant production version depending on the customer.
9.Please use control key PP02 (customizing in OP00)in routing and maintain
info record for subcontracting vendor
Hope this will help you.
regards
radhak mk

Assignment of component to an operation in routing

dear gurus,
By default all components of a BOM are assigned to the 1st operation in the routing. If we assign the component to other operation will the default assignment get cancelled or not? If not how to cancel the assignment of a component to an operation?
Reply will be rewarded.
Thanks and Regards,
Jejesh

Hi jejesh,
By default all the un assigned components will be assigned to the 1st operation on the routing.
You can change the assigned components from one operation to another operation also. Use the button
"Re Assign " in the component overview screen of the Routing.
Regards
Krishna

Quantity Spliting in Operation in routing

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