Raw material planning for process industry.

I am going to implement SAP R/3 in process industry where i get raw material from farmers.I have to accept all raw material from surrounding villages because it's a government rule.So its necessary that all farmers should produce well quality yield. For that they must follow standard procedure to grow their crop.Is it possible to plan this using SAP PP?
How to face this type of sceanrieo?

Hi kiran Ghule,
With the functions of the Quality Management (QM) module, you can implement it.
The QM application component supports tasks associated with quality planning, quality inspection and quality control. In addition, it controls the creation of quality certificates you can do this
Explore your self in this module if any problem then come back.
Regards
R.Brahmankar

Similar Messages

CTM planning for process industry

Hi,
We are taking CTM planning run in a process industry scenario where we are having continuous processing. But when we do CTM planning CTM creates PP/DS planned order to meet the delivery date of orders and for some orders their are unscheduled gaps between operation due to non availability of next resource.
Is it possible to create orders in CTM without any unscheduled gaps between the operations as is the case in case of orders created using PP/DS?
Regards,
Sanjog Mishrikotkar

Hi kiran Ghule,
With the functions of the Quality Management (QM) module, you can implement it.
The QM application component supports tasks associated with quality planning, quality inspection and quality control. In addition, it controls the creation of quality certificates you can do this
Explore your self in this module if any problem then come back.
Regards
R.Brahmankar

Raw Material Consumption to Process Orders

Hi Friends,
I need help with changing the way how we consume raw materials in our manufacturing organization.
Current Process:
A.     Receive product A in Warehouse, movement type 101. Debit Inventory Account, and Credit GR/IR.
B.     Move product A to a storage location (out of Warehouseu2019s custody). Movement type 311. No impact to P&L, as no accounting entries.
C.     Consume product A in a u2018Process Orderu2019 from that storage location 311. Debit Consumption Account, and Credit Inventory Account.
Product A is listed in Bill of Materials and has to be issued to process orders for final consumption u2013 to give production variance as we are on standard costing system.
Desired Process:
We want to have stronger controls in our organization. We want to hit P&L in step B, as soon as Warehouse issues items out. This can be done using movement type 201 GI for Cost Center.
But we also desire to see final consumption happening in process orders, as all our BOMs and standard costs account for the consumption of product A.
Please advice how do we issue items to a process order that have already been issued to a Cost Center. What is it that I am missing?
Thanks,
Meet A

I believe we will stick with our current process. See Ajay's reply on the link below:
Raw Material Consumption to Process Orders
Thanks and regards,
Meet A.

Raw material planned cost and qty in table MCKALKW

Hi,
Raw material planned cost and quantity in table MCKALKW is not equal to cost analysis in CO01 / CO02.
Could you please let me know how to get the planned cost and quantity for production order components for report development. i checked other tables like AFPO and AFKO and it is showing only for main material and not for its compoen

Hi,
You can check the cost of the individual components in Bill of materials of each material seperately. Hope this works for you.
Thanks and regards,
Murali krishna Maganti

Material staging for process order

Dear All,
Can we use material staging for process orders.
If possible pls brief the procedure.
Subbu.

Using warehouse management /WM) :
- Create a control cycle for the component, using LPK1. Here you define if the supply will be specific for the order (when weighing takes place in the warehouse) or for released orders (normallu full packages of components and weighing is done at plant level). Reference to a supply area.
- The resource used in the operation has a reference to the supply area.
- Components have material master views in WM for the selected storage type
Then, when releasing the orders run LP10 - LP12 to generate the Transfer requirements for the raw materials. These TR will be converted to Transfer Orders and Confirmed, so the stock will be moved to your supply area.
Using Inventory Management, none of the above is required. You can use MF60 to move materials from General Storage Location to Shop Floor SLoc.
Regards

Raw material Planning

Suppose I am raising Sales order for same material from different plants.When i run MRP the sales order will be taken into consideration & it will create planned for base materail for which it sales order has been created.Will it create Planned order for
the raw material required for manufacturing the base material if raw material is not available.

Hi,
If raw material is not available, then system will raise a PR automatically as per lot size you have specified in the material master.
Regards / US

Raw Material Planning Through script logic

I am trying to do a Raw Material Planning in BPC based on Item Bill of Material.
I am capturing the Bill of Materials of Items in an Application
FGMaterial on one Dimension
and Raw Material in another Dimension
In another application (an input schedule) the users can do their Sales Planning of Fininshed Goods.
The Raw Material consumed

Hi
I am using the following code
*LOOKUP RMBOM
*DIM PRICECONSTTIME="NOTIME"
*DIM ENTITY="XXX"
*DIM CAT="BUDGET"
*DIM MEASURES="PERIODIC"
*DIM MATL_ACC="%MATL_ACC_SET%"
*DIM RM1:RAW_MATERIALS="RM1"
*DIM RM2:RAW_MATERIALS="RM2"
*DIM RM3:RAW_MATERIALS="RM3"
*DIM RM4:RAW_MATERIALS="RM4"
*DIM RM5:RAW_MATERIALS="RM5"
*ENDLOOKUP
Then I used the code
*WHEN MATL_ACC
*IS MAT1
REC(EXPRESSION=%VALUE%LOOKUP(RM1),JINDAL_MATL_ACC="MAT1"
*ENDWHEN
But my requirement is that I need to run this for all Materials of Type(Property FG)
Can you suggest how I might proceed

Break up of raw material cost for released finished materials

Hi All,
I have searched various threads before posting this question.
Is there any standard report available to view the breakup of raw material cost for a release finished material.
I have cost component split report but it shows everything in raw materials.... is there any report to show a break up of this raw materials cost.
If there is no standard report can you please how I should develop a customized report.
Thanks,
Srini

Dear Srinivas,
You will get the cost breakup in the following report:
CK84_99 - Itemization
CK86_99 - Costed Multilevel BOM
CK80_99 - Cost Components
You will get the same information in CK13N
From the standard SAP, no report will show breakup for all the materials in single report at a time.
We have developed the report through ABAP functionality
Regards,
Pavan Kumar Arvapally

When will Camera raw be available for processing Canon 7d Mark two in Photoshop Elements 12

When will Camera raw be available for processing Canon 7d Mark two in Photoshop Elements 12?

Hi,
Probably never.
PSE 13 is now out and updates are usually only compatible with the latest version - ACR 8.6 didn't even make it for PSE 12.
ACR 8.7 for PSE 13 should probably include support but we don't know when it will be released.
Brian

Industry specific verticle for Process Industry

We have implemented MySAP ECC 6.00 in our company. Our company produces BOPP Film. We have implemented 6 modules FI,CO,PP,MM,SD and QM. In PP modules we stuck because of width. I want to ask whether there is any industry specific solution for Process Industry?
Sudhir

Hi Sandeep,
Thanks for your prompt reply.
I will explain you in detail.
Our Company was started in 1980 to manufacture Bi-axially Oriented Polypropylene Films (BOPP) for the first time in India. Since inception we have maintained market leadership in the Indian market and also Continues to be largest BOPP film exporter from the Country. .
In 1996 we have implemented AVALON erp. The implementor was TCS Hyderabad. Presently also it is running very fine but due to technical cnstraints, we decided to switch over to SAP.
We are in process of implemening MySAP ECC6.00. Implementor is WIPRO. As our company is a Continious process industry we expect to implent the PPPI module.
As far as our process is concerned first stage to produce a JUMBO roll. The width may be 1000 mm. Further these Jumbo rolls are slitted as per requirement from customer. Here the width part plays a major roll. The requirement from customer is in any width right from 64 mm to 500 MM. Let us say our product code is xyz with various width. Our main requirement is widthwise stock and widthwise costing. We do not want to incorporate the width in itemcode. How can this problem will be solved?
Waiting for a feseable solution.
Thanks Sudhir

PP/PI (PP-PI (Production Planning for Process)with Repetative Manufacturing

Hi All,
Can anybody explain what is PP-PI (Production Planning for Process Industries) - Repetative manfacturing. What is BW Developers role in this and wht types of Cubes, Extractros etc.
Please suggest me.
Thanks,
KN

Thanks for your replay.
No really I don't like to make the batch mandatory, during the good issue is not feasible inform the batch due to it is not managed in the Process Control System. Due to the behavior of PI_CONS if for batch managed materials the batch is not informed in the message or in the reservation an error is trigger. In the reservation snot feasible inform the batch because in that moment is unknown.
My question is if it is feasible some how have like FIFO batch determination when the process message is processed without creating a custom message.
Thanks in advance

Material Groups for Construction Industry

Dear All,
I would like to know some examples of material groups which were used in Construction Industry. Please provide some examples.
Regards,
S.Suresh

Hi Suresh,
Some of the material groups for construction industry is follows
Cement, Steel (May be two as Structural steel, Reinforcement steel), Aggregates (like sand, blocks, flyash, gravel, metal etc), Admixer chemicals, Plumbing material, Sanitary material, Scaffolding material, Doors, windows & ventilators, Paints, Pipes & fittings etc.
Thanks & Regards,
VB

Reg.Calculate Raw material cost(Fabric)+Process cost(semifinished -cutting)

Dear Friends
Please consider our below scenario
In AFS, PO is created and stock is maintained in unrestricted (Raw material)
and then Production order is created for Cut pcs and Raw material is issued to production order through 261 mvt type
next Cut pcs is received against the production order through 101 Mvt type. Now operation cost is not added with the Raw material cost, only the Raw material cost is represents in MIGO-> FOOTER - QUANTITY->Quantity in LC field. What to do to calculate the process cost too.
When we receive the cut pcs what we attached as component to the cutpcs's cost is calculated, the charge for Cutting is not calculated. we want both cutpcs charge(10.00 per pc)+component cost(raw mat. 180.00 per 1 kg)
Cut pcs 10 pcs * 10 Rs = 100 Rs
Raw mat 10 kg * 180 Rs = 1800 Rs
the total cost is 1900 Rs should come in that field
Thanks
Rajakumar.K

Hi,
Process cost is picked up though the activity you maintained in the routing.
Pre requites
1. Activity planning should be done through KP26.
2. Work center should have right formula
3. The standard value key which you using in routing should be there in workcenter formula.
In production order ---> Goto -
> Cost -
> Cost analysis
check whether you getting activity cost(In yours case Cutting cost)
Regards,
Vishal

Material reservation for process order

Dear PP experts,
We convert planned order to process order. Whenever a process order is created components in the process order get reserved, i.e. automatic reservation is created for the components in the process order.
Is it possible to exclude a selected material or a selected material type to avoid getting eserved whenever a process order is created?
Regards,
Prashant

Hi
Yes you can do that, go to material master of the material MRP 2 view and tick the Bulk Material check box so it will automatically set in the BOM item. So it will not create reservations.
If you want this same for material type you can use BULK material type.
Prerequisites:
Therefore planning for bulk materials should be consumption-based.
If bulk materials are subject to material requirements planning, you must create planned independent requirements for them.
Thanks
S.murali
Edited by: S. Murali on Jul 1, 2009 1:37 PM

Raw material consumption - subcontrat process

I got a PO to investigate why raw material consumption is not posted in subcontracting scenario
When i investigated i realized that user might have unticked 543 movement line in MIGO while posting Goods receipt of finished product ..
Invoice is already paid for this PO vendor
All postings ok except consumption of raw material.
Only Consumption of raw material cant be posted manually isnt it
How we correct these instances ?
I can think of below, suggest if any better
1. Credit memo
2. reverse GR for finished product
3. post GR again correctly checking 101 and 543
4. Invoice

Dear
Below link will help you
http://wiki.sdn.sap.com/wiki/display/SCM/Subcontracting+Process
http://www.sap-img.com/materials/sub-contracting-cycle.htm
http://www.sap-basis-abap.com/pp/subcontracting-in-sap.htm
http://www.sap-basis-abap.com/sapmo005.htm
http://sap.ittoolbox.com/groups/technical-functional/sap-log-mm/subcontracting-process-in-mm-2179995
Regards
Aamir

Raw material planning for process industry.

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