REM Scenario

Dear All,
I'm into REM Manufacturing Scenario...
I want to do GI after posting GR through MFBF Transaction against Planned Order.
Once the Planned Order Quantity is completed I cannot do GI as the Planned Order is already reduced.
I have also tried to reduce planned orders based on reduction period field in REM Profile. Here, Planned Order is not reducing even after the period mentioned in REDUCTION PERIOD field in REM Profile.
Scenario is there would be Monthly Planned Order...GR is done shift-wise....GI is done next day for the Previous Day's consumptions...
Please help me in this regard.

HI
Check REM profile settings in T code OSP2 for your REM profile under control data tab 2> select > reduce planned orders assigned to version also give the reduction period.
also deselct the GI Backflush at GR posting check box and error correction > select create post processing records and error correction in dialog mode optional.
Check and revert
Regards
Anupam Sharma

Similar Messages

QM in REM Scenario

Dear All,
I am working on REM Scenario with QM integration,
The requirement is there should be a inspection lot created which is stock relevant, similar to inspection type 04 in process industry and discrete industry where once GR is done against an order an inspection lot is created which is stock relevant.
Similarily once back flush is done in MFBF no inspection lot is created and stock moves to unrestricted directly
I know there is inspection type 13 which is used for in process inspection in REM but that is non stock relevant inspection.So my question is how can i map this type of scenario???
Can we use inspection type 04 in REM???How can we bring the stock to inspection stock with a lot created after backflush is done in MFBF???
Please provide your valuable inputs...

Hi
In REM 13 Is used for Inprocess whereas for Final Inspection 04 is used.
In MFPR 13 inspection type lot is created.After MFBF ,backflush takes place & stock relevent 04 inspection type is created.
Can we use inspection type 04 in REM???How can we bring the stock to inspection stock with a lot created after backflush is done in MFBF???
04 will be automatically created after MFBF(QTY equal to backflush QTY) if it is active.This will solve your peprose
I hope this will add some value
Regards
Sujit

Standard report for Activity types in REM scenario.

Hi PP Gurus,
Is there any standard report like MCRP, MCP6, MF12 in REM scenario to capture time booked for Activity types? Please revert.
Thanks & Regards,
Abu Arbab

Hi R. Brahmankar,
Thanks for your prompt reply. We need to track Activity types booked in terms of quantity. We checked all the transaction code that you suggested.
The track of Activity type is also possible in standard SAP system provided we do Separated Backflush only.
T-code- MF12:
Field Name- Production Activities:*
Production activity posting in worklist
If you select this indicator, the system only displays the document logs for which production activities still have to be posted.
The selected documents provide you with a worklist which you process using the separate backflush transaction.
Thanks & Regards,
Abu Arbab
Edited by: abu arbaba on Sep 24, 2008 11:07 AM
Edited by: abu arbaba on Sep 24, 2008 11:12 AM
Edited by: abu arbaba on Oct 16, 2008 8:16 AM

Manual selection of production version in REM scenario.

Hai gurus,
I discrete manufacturing we can several production versions and we can select the same manually
when we convert planned order to production order. Like this whether it is possible in REM scenario
to select the production version manually, if so what is the settings and procedure.
waiting for the positive reply.
regards,
sekar chand.

Dear Sekar Chand,
Are you not able to select the production version in MFBF manually ,assuming if you have more than
one production version for the same material?
What Tejas has suggested you is to start the planning process itself based on Prod.versions ---> MRP
run-> planned orders--> Production confirmation.
In case if you do not take MRP run and go for a direct confirmation also you will be able to select the
production version in MFBF.
IF not means revert back.
Regards
Mangalraj.S

BAPI/BAdI/OSS notes for PRT measuring.document auto.update -REM scenario

Dear Forum members,
In a REM scenario how to pull the PRT's assigned to the individual operation in the routing to the planned order.
(In my understanding if we carry out a elad time scheduling we get the operation deatils along with the timings under the detailed
planning tab and we can see the component's list)
Is there any OSS notes/BAdI/BAPI which addresses the measuring document update automatically as per the confirmation
quantity made in a REM scenario.
Eg: If the confirmation quantity is for 100,then whatever the PRT(equipment category)linked to the routing should get updated
automatically for 100 quantity,(the measuring document should get generated for an usage value as 100).
Please give your suggestions and input on this concept.
Regards
S Mangalraj

Hi Mangal ,
What is your exact requirement and why are you using PRT as equipment ?
You can use PRT as Material and consume in order if required . Also create document in CV01N and assign in BOM as
component with Document category.
Regards,
Jayavimal
Edited by: jaya vimal on Jun 18, 2010 2:08 PM

Planned order reduction in REM scenario

I havent worked on REM scenario before (all my exp is in discrete) so my question might be quite basic...
lets say I have 3 planned orders po1, po2, po3 for a material running on 3 lines.
po1 - 100 quantity
po2 - 150 quantity
po3 - 100 quantity
I have done scheduling using MF50 and schedule is released to the SFC.
now, when I go to MFBF screen and just enter the material number and post backflush + gr (which is the normal case almost all rem clients do, if i am not wrong) for quantity 75, which planned order will be reduced? how does system determine which planned order to be reduced? is there any logic?

Hello
The following note explains which orders are selected for reduction during backflush:
1932420 - Reduction Period for planned orders in RE
You can find the relevant customizing for planned order reduction on the repetitive manufacturing profile (transaction OSP2). See the screenshot for details:
Planned orders are sorted for reduction on program LBARMFCV, on the following piece of code:
SORT PLAFX BY SORTFLG PEDTR.
It means that, if there are several orders selected according to the customizing, system will select the order to be reduced according to the finish date.
BR
Caetano

Reg REM scenario

Dear all,
Please clear my doubt what is the difference in REM profile when , we create REM profile we use in control data back flush from standard cost estimate for material instead of data from product cost collector
Can we use normal routing in place of rate routing in REM scenario
Regards
venkat

Dear Venkat,
Yes we can use a normal routing instead of rate routing in REM scenario.
When creating REM profile you have 2 option whether to post activities and whether to post as per the standard cost estimate
details or based on the preliminary cost estimate of the product cost collector.
If the option is elected for standard cost estimat is a mandatory before production booking that's backflush using MFBF.
Check and revert back with your queries.
Regards
Mangalraj.S

CO-product configuration in REM scenario

I am trying to configure co-product scenario with REM process. Is it possible?
If any one worked on this scenario please let me know what are the special consideration we need to take or any SAP note available?
Thanks in advaice.
Rajesha Vittal

in HELP.SAP.COM is the answer.
Product Cost Collector
Definition
Cost object in Product Cost by Period that collects the periodic actual costs incurred in the production of a material. When you use a product cost collector, the product is the main cost object.
Use
Product cost collectors are independent of the production type. This means that you can collect actual costs on product cost collectors in the following production environments:
In order-related production (that is, when you are using production orders) when you want to analyze the costs by period rather than by lot
In process manufacturing (that is, when you are using process orders) when you want to analyze the costs by period rather than by lot
Repetitive manufacturing
In repetitive manufacturing you always use product cost collectors as cost objects.
Product cost collectors are available from Release 4.5A onwards. In earlier releases, the costs of repetitive manufacturing materials were collected on production cost collectors. From Release 4.5A onwards, production cost collectors are converted into product cost collectors. For information on the conversion process, see Converting Production Cost Collectors into Product Cost Collectors.
Order splits for production orders
When you split production orders, the costs for the parent order and child order are allocated to the same product cost collector.
See also: Order Splits in Cost Object Controlling
Constraints
Product cost collectors cannot be used for the following objects and production environments:
Manufacturing orders that settle to a sales order item if you are using a nonvaluated sales order stock in sales-order-related production
Sales-order-related production with a valuated sales order stock, except in repetitive manufacturing environments
Engineer-to-order environments
Manufacturing orders that are part of a collective order
Joint production
Joint production is a production process that yields two or more products in a single production run. In the Product Cost Controlling component (CO-PC), there are a number of special processing requirements in joint production environments regarding Product Cost Planning (CO-PC-PCP) and Cost Object Controlling (CO-PC-OBJ).
In shop floor control, a manufacturing order (usually a process order) is created to manufacture co-products. In the manufacturing order, co-products are carried on the order items.
In Cost Object Controlling, actual costs are collected on the header of the manufacturing order. At the end of the period, the actual costs on the order header are distributed to the individual order items. Work in process and variances are calculated at the order item level. The order items are then settled.
Integration
In joint production, the system normally accesses master data of Production Planning for the Process Industries (PP-PI) such as the master recipe and materials list, or master data of Production Planning (PP) . To distribute the planned and actual costs to the co-products, the system uses the apportionment structure that can be specified the material master record or in the manufacturing order itself.
Terminology
Co-product
You specify that a material is a co-product by selecting the Co-product indicator in the MRP view or costing view of its master record.
Fixed-price co-product
A fixed-price co-product is a special type of co-product.
Primary product
You specify that a material is a primary product by selecting the Co-product indicator in the MRP view or costing view of its master record.
Process material
A process material is a nonstock material that is used in the R/3 System to represent the process by which co-products are produced. Instead of the primary products, you can enter a process material in the recipe header and in the order header.
Process materials have material type PROC.
By-product
A by-product is a product that is produced incidental to the production process of other products. You enter by-products in the material list of a primary product or process material with a negative quantity.
You do not set the Co-product indicator in the MRP view or costing view of the master records of by-products.
Intra material
Intra materials only exist temporarily between two processing steps. Intra materials appear in the material list as items of category M, but are not costed.
If the process is interrupted because of a malfunction, however, intra materials may have to be transferred into inventory. In this case they are valuated with a price in the material master that is selected through the valuation variant for the valuation of goods received.
Intra materials have material type INTR.
Circulating material
You can specify whether the cost of a circulating material should be included in the material list. The system selects a price for the circulating material from the costing view of the material master record.
If the circulating material is flagged as relevant to costing, the material costs appear in the itemization twice: once with a plus sign and once with a minus sign. The balance is the material input costs.

Reservation in REM scenario

Hi Gurus
Iam in Repetitive Manufacturing Scenario
The BOM is one fert, items are two ROH
It is having all the settings related to REM
I want to see the Reservations against the Planned order is it possible, is it get generated
that means during when it will be created
I need some clarification on it
pl suggest
K.Prabakaran

Dear Mr.Prabakaran,
As per to my understanding reservations against the planned order's can not be
obtained directly in table.
According to the requirement's date it can be classified.
<b>You can find the same list of datas which you see in the table RESB ,also in T
code MB25 - Reservation list ineventory Management.</b>
In order to execute MB25,give the ROH's or HALB's for which you want to check
whether reservation exists for the components & plant.
If i'm wrong please correct me.The planned order numbers does not get reflected
either in the table or in MB25.
Regards
Mangal

Assembly scrap in REM scenario

Hi Experts,
My scenario is relevant to REM, during back flush in transaction MFBF am posting the assembly scrap by selecting assembly scrap radio button and in the scrap posting screen with reason of variance, as per logic the quantity of the plan order should be reduced by scrap quantity, am able to see the goods issue document but the plan order quantity is not getting reduced.
Are there any specific setting needs to be done for posting of assembly scrap?
Please help to explain the complete process of assembly scrap in case of REM.
Regards
cs

Hi Anupam,
I have checked the process as per your advise and it is working fine, but here am having an issue as if am scraping through quality it is scrapped with movement type 553, which is booked as loss.
But actually we are retrieving the components from these 5 units and reusing them in another FG.
As we are working with REM we are using CO07 production order without material for rework purpose in that case the scrapped assembly is issued to production order and components are retrieved with 531.
Is there any possibility that the scrapped assembly can be shown as stock and issuance can be done?
Or how can we address this scenariou2026
Regards
Chandan

BOM consumption workcentrewise in REM scenario

Dear Gurus,
Can system be configured like based on stage of the Product-workcentre wise BOM consumption can be made?
As of now we have final back flushing at the final reporting point.
This requirement had been raised as we practice MES & data is requested for the pull of BOM at concurrent workcentre (stage wise) to track in MES.
Data flow will be between SAP & MES software for Management Information System (MIS).
Thanks in advance.
Vignesh.V

Hello Vignesh,
In REM All the components will be by default will be Backflushed -Consumption
The confirmation Process it itself is called Backflushing (MFBF).
I don't think in stranded SAP REM you can do the operation wise component consumption.
In repetitive manufacturing all BOM component get backflushh in Discrete you can backflsuh the perticular component. In discrete manufacturing, you have option of defining "backflush" for a particular BOM component.
But in REM all component get backflsuh when you do the order confirmation.
Please refer the SAP help link,
Carrying Out the Backflush - Repetitive Manufacturing (PP-REM) - SAP Library
Best Regards,
R.Brahmankar

Serial number during GI posting REM scenario

HELLO ALL,
We are having repetitive manufacturing scenario, we want serial numbers to be entered during goods issue posting (MFBF tranaction), please suggest what should be done.
I have configured in OIS2 and serialisation attributes for movement types for procedure MMSL with movement types 261 & 131.
When I do production booking through MFBF, system is asking for header material serial number however it is not asking the serial number for components for which serilization procedure is set as mandatory.
Moreover system is giving the error message "Message no. IO304"
Only 0 serial numbers entered instead of 1
Message no. IO304
Diagnosis
There is a serial number obligation, so the number of serial numbers must equal the number of serial numbers in the material document.
You can post the operation only if you entered the correct number of serial numbers previously.
System Response
Depending on the context in which the error arises, the system continues processing, or the required function cannot be performed.
Procedure
You have the following options, for example:
Check that the serial numbers are entered fully.
If necessary, display an error log.
If necessary, contact your system administrator.
please suggest how to enter serial numbers when posting the GI for components.
Thanks.
Kumar

Hi
Please read the following
Like production orders the serial number are not maintained to orders. The serial numbers are created prior
to backflush (MFBF) with IQ01 or IQ04. The documented goods movement posted along with serial number
at the backflush posting. Also in case of backflush reversal system reveres the status from AVLB to ESTO.
Serial number management is effective way of inventory monitoring and tracking. It is advisable to use in
sectors like consumer electronics, automobiles, and assembly units. Apart from inventory it is also useful in
after sales customer services where warranty plays important role.
Also you can create serial number during Goods receipt of Purchase order for component parts need to have seperate
z-program for this .
Regards,
Jaya Vimal

Costing in rem scenario

Hai gurus,
i have one small problem in rem costing.
1) i am having the job flow as Roh to halb to fert.
2) I had initially done standard cost estimate for fert using T.C CK11n and CK24, on doing this
    cost is updated in costing view 2 under future cost.
3) The problem now is ,when i am doing MFBF for the fert the system through the error as
    " No active standard cost estimate exist".
NOTE;
i had already done standard cost estimate for halb and also done MFBF for halb and the required qty
    is available at storage location.
waiting for the positive feed back.
with regards,
sekar chand

Dear,
This error is dur to there is no standard cost estimate for current period of material.
I think u have not released the Std cost for Current period.
1. in CK11N , please ensure that the cost estimate is without errors (check the log and ensure that green colour light is turned on).
2. In CK24 , first mark the estimate.( ensure that the costing variant used in CK11N is the same used here for marking also) .Once the estimate is marked (check the status: Marked without errors)
then , release the estimate.(check the status: Released without errors)
3. Now check whether the price has been updated in Material master , in Costing2 view. (Only when mark & release is successful in CK24 , the price will be updated here).
Or for all material go ahead with CK40N
Regards,
R.Brahmankar

REM with Co-Product scenario.

Dear Friends,
Can we use REM with Co-product scenario? In CO-PRODUCT scenario, while creating the production order I am getting 2 line items in the settlement rule (one for the main item and another for the co-product). During GR w.r.t. order, system is proposing 2 materials with 101 movement. But in case of REM, system is creating single line item in the settlement rule. System is posting the co product also as by-product using the 531 movement only not as 131 movement. Hence clarify me... whether can we use co-product scenario along with REM or not??? Please note that I have used the same source structure.
If you need any further clarification, please let me know.
Regards,
Surya.

Hi
CO Product scenario won't work in REM SCENARIo, Because Setllement is not an order based, Its a period based.
SAP WON"T recommended the coproduct scenario in REM. So please change the scenario to discrete or PP-PI for that material.
Pls refer the link for further clarification
Re: CO-product configuration in REM scenario
Regards,
Sundaresan.E.V
Edited by: Sundaresan . E. V on Dec 28, 2009 5:18 PM

Finalising the scenario - Descrete / REM

Hi
Can anyone please explain how to decide whether a Descrete scenario or a REM scenario is applicable. What are the main deciding factors for finalising the scenario?
Regards
Amit Parkhi

Hi,
The major difference between Discrete & REM is
Discrete: Here the production is not in continuous flow, and you might require different routings or say different methods to produce the material, it means there is frequent change in the process and also the amount that you are going to produce is not huge. For example : you want to produce PET bottles, it can be of different shapes, with different designs, with different designs; and let's say you produce them in smaller quantities then you have different ways of producing them, so your production takes breaks in between to produce different PET bottles.
REM: Here the production is continuous, and there is not frequent change in the production of the material. The production quantity is also in bulk. Also the routing remain the same. For example: A bottling plant of coca-cola, if you have come across the kind of their process we can term it as REM, because the process is pretty continuious.
I hope this clears your doubt.
Regards,
Abhijeet Guha

REM Scenario

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