Planned order reduction in REM scenario

I havent worked on REM scenario before (all my exp is in discrete) so my question might be quite basic...
lets say I have 3 planned orders po1, po2, po3 for a material running on 3 lines.
po1 - 100 quantity
po2 - 150 quantity
po3 - 100 quantity
I have done scheduling using MF50 and schedule is released to the SFC.
now, when I go to MFBF screen and just enter the material number and post backflush + gr (which is the normal case almost all rem clients do, if i am not wrong) for quantity 75, which planned order will be reduced? how does system determine which planned order to be reduced? is there any logic?

Hello
The following note explains which orders are selected for reduction during backflush:
1932420 - Reduction Period for planned orders in RE
You can find the relevant customizing for planned order reduction on the repetitive manufacturing profile (transaction OSP2). See the screenshot for details:
Planned orders are sorted for reduction on program LBARMFCV, on the following piece of code:
SORT PLAFX BY SORTFLG PEDTR.
It means that, if there are several orders selected according to the customizing, system will select the order to be reduced according to the finish date.
BR
Caetano

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Planned Order Profile for REM

Hi,
Is Planned order profile for REM needs to configured for Planned Order type PE in IMG(T Code OMDD).
Thanks in Advance.
Regards,
PPcon

Dear,
SPRO>Production>MRP> proc.proposals>planned orders-->Define order profiles
Ypu have set the rep mfg indiactor & suitable rem profile in MRP 4 view of material
BOM Explosion Tab
Selection method : 2 -By production version (prior to this , a Prod version shd be created)
Please try and come back.
Regards,
R.Brahmankar

Spliiting of planned order in REM

Hi all experts,
I want to split planned order created in REM into 2 separate planned order with different material code.
Can someone help on this?
Thanks in advance,
Milind

Dear Milind,
Few things are confusing,like why's the user splitting the quantity as 70:30 for that HALB?
Again 70% material is a different HALB and the other 30 % is a different HALB.
Is that combination 70:30 is fixed or it's a variable one?
Exactly at which stage this combination is decided by the user?If you are saying interface is it a
customized Transaction?If so make sure when the planned order get's firmed because it may lead a
confusion at the time of MRP run.
Creation of 2 planned order from that firmed planned order is possible,but I dont know whether it can be
made with 2 different part Codes.But it's possible through customized reports and not in standard SAP.
Try using 2 Quota Arrangement say by creating 2 production versions 0001 & 0002 and assign the % of
quota's (but this will work only if the combination is fixed).After taking MRP run you will get directly 2
planned order's one for PV1 & the other for PV2.check whether this can help you.
Regards
Mangalraj.S

Kanban:How to make MRP planned order non actionable?

Scenario: In house Mfg with REM
Process : Kanban (Classic)
Example : Item "A" is in-house mfg subassembly.
When Kanban is triggered, it generates planned order. Using REM, the mfg is done against the planned order and the Kanban cycle is closed.
Meanwhile, the MRP generated planned orders are also actionable. These also can be used to mfg & stock "A".
Question :Can the MRP generated planned order be made non actionable?
Thanks,
Wish you all A very Happy, Joyous Diwali And Prosperous New Year!!
Nitin

Hi
I beleive u have selected options of generating planned orders both by mrp and kanban(since same storage location is being planned both by MRP and Kanban). one option is when kanban generates planned orders, delete the planned ordes that are generated by mrp (eg if mrp already has created planned orders of say 400, kanban is triggered for a planned order of 100, based on settings we can immediatly decrease mrp order to 300 as the 100 is now covered by kanban(so total of 400 qty in plnd order at the end of the day)). pls let me know if this would solve ur problem.
Sam

Planned order confirmation

I have created a new material with REM activation..
I have created a planned order for 1000 qty for the material..
When i confirm even a partial amount of the planned order for eg 100 qty, then in the system i am not able to see the planned order again.. I guess fullly confirmed planned orders will not exist in the system.. But this is partial only,then why the planned order is not seen in the system.. Can anyone tell me what s the problem and how to clear that..
And a very important information for me,where can i find the components that are issued for a planned order..Please tell me is thr any reports for this..

HI
Please check REM profile in OSP2 > Control data 2 for Planned order reduction> Select reduce planned order assigned to version and also reduction period 0
Check also after running MRP MF27 should be executed so that reports MCP6/MCP8 get updated to see GR agianst Planned order
check and revert
Regards
Anupam Sharma.

Unit of measure - rounding off during creation of planned order

Dear All,
We have defined one material OIL in MM41 and its UoM is EA also we have put alternative UoM is L(liter).
now we create BOM of semifinished material we use this oil as a component and enter its value in decimal points.
e.g 0.375 EA
During planned order creation or REM backflush system convert this quantity to 1 EA ,WE dont want this automatic conversion .
We have uploaded all master data in production and now it is very difficult to change all BOM
So what is the solution of this that system can not convert qty (rounding off).EA
Kindly reply
Sunil

Hi Sunil,
IN CUNI Transaction Field Decimal Places is for displaying the decimals,there is a decimal place Rounding off field below,there try to maintain 3 decimals and check whether it is working.
One more thing is Unit EA will be used always as non decimal unit,But i dont know in your buisness how for unit EA there is a decimal qty
Edited by: Girish Adaviswamy on Mar 2, 2010 10:59 AM

Manual creation of planned order(PE) ??

hi ,
whenever i creating planned order manually for REm assembly(md11), system automatically taken PE order type.
where configure setting is there for this automatic action????

Hi,
It happens , when the foll setting is defined in material master MRP 4 view.
BOM Explosion
Selection method : 2 By production version
When you create a planned order for the same assembly , after changing the above setting to blank ., ie
BOM Explosion
Selection method : Blank Selection by ord qty , then the planned order's order type will be LA.
pls check.
Regards,
Sheik

Settings for order type in planned orders

Dear All,
Where can i customise the order types for planned order.?
My scenario is.. i can not send complete product in vehicle , which has to be dismantle and send in different vehicle, so the different invoices are required. i can dismantle the product and add these assemblies as line item and invoice. in this case i will loose the main product code which i dont want. i wanted this to behave similar to phantom item , where i can see the phantom item and plan only components.
Please throw sme lite on this...
Thanks
Raghu

Hi
You can customize the planned order profiles in
SPRO--- Production MRP- Procurement proposals -
Planned orders--- Define order profile.
Thanks
S.Murali

Deleted Planned Order Trace

Dear All,
I have one query regarding Deletion Of planned order. Is there any Table or report where we can find out deleted planned order. In my scenario there were four planned orders of which user have converted one planned order into production order but other three planned orders are not appearing in Stock and Requirement List ( MD04). I want to trace these three planned orders whether they are deleted by user. I have tried in PLAF table but could not find out.
Regards
Sunil Kumar

Planned orders which are created temporally just to calculate the net requirement when you run MRP. Hence if you delete manually there will not be any record. If user has deleted the planned order dont worry, when you run next MRP run system will calculate the net requirement and create new planned orders.
If you want to restrict the deletion of planned order manually then try with authorization, use the following role
SAP_MM_CBP_PLANNED_ORDER for MM planed orders
SAP_PP_MRP_PLANNED_ORDER for PP planed orders.
Or one more option is create a planned order manually in MD11.

REM Planned Orders being generated with Order type LA instead of PE

Hi All,
I'm running the Repetitive Manufacturing scenario and when I execute the MRP run for my Planned Independent Requirements, Planned orders are automatically generated with the order type LA. I understand that for repetitive manuf., planned orders should have the order typ PE.
Is there something missing in config? How can I get the orders to be generated with the Order type PE??

HI,
Check the following settings which is required for REM
1. Master Data -
- Create Material master - MM01
-Create BOM - CS01
-Create rate Routing - CA21
Create Rem profile - SPRO ->Production planning -> Rem.Manuf->Control data or use existing one
Assign Bom seelction method = 2 & 3 (Prod version) in MRP view
Rem MFG indicator - mrp view in MM01.
Assign the REM profile to a material - MRP view in MM01.
create Valid Production version - MRP view in MM01 & Check Rem mfg ind
Assign the BOM and routings in Prod. Version
2.For Preliminary Cost Estimate:
Create version specific product cost collecter for Header material and preiminary cost estimate - KKF6N as per the settings in Rem profile. -
3 For standard cat Estimate.
create std Cost estimation(CK11n)
std cost Estimation Mark & release(CK24)
Thanks
Hrishi

Planned order status details in rem

Hai gurus,
In discrete manufacturing after confirming the respective production order we can go to T.C co02 and give
the respective production order number to view the status and from that we can know the operation details
and status in the routing.
Like wise after doing MFBF for a fert using the planned order say (x), suppose if i want to know the status
and details of the routings in the confirmed pld order (x) , how can i get the information.
regards,
sekar chand.

Dear sekar chand,
In standard SAP in REM scenario,there's no concept like planned order status,but if you have carried
out confirmations using planned order in MFBF,then you can get that list alone in T Code MF12.
Also in MF12 you can get the list of documents where you have carried out a normal backflush, or
activity backflush etc.
Still order status for planned orders can be brought into SAP ,but lots of developments has to be made.
Regards
Mangalraj.S

Printing planned order in REM

Hi GURUS,
please advise what settings are required to print a planned order shop floor papers in REM?
THANK YOU.

Dear Raju,
If my understanding is correct then I dont think shop floor papers printing is available in the case of a REM scenario as like in
Order Based production(Discrete Manufacturing).In fact one of the reason for choosing a REM environment is for a continous
production of materials where in the shop floor activities are very less or its not carried out in a structured way like in a
discrete scenario.
since there are no orders involved in a REM scenario(but planned orders are used) and status management is also not active
for planned orders I dont think the printing of shop floors can be carried out.
Let's also wait for our other members suggestions on this.
Regards
Mangalraj.S
Edited by: Mangalraj.S on Dec 26, 2011 9:26 AM

REM planned order

Hi,
In my REM scenario, I ahve a planned order which stretches more than one month, for example start date 01.11.2009, finish data 25.12.2009.
at month end of November how will I calculate cost for this planned order??
Regards.

Hi Yasir,
Please find some information on Reporting Point backflash where you can have your WIP.
Reporting point backflush
You use this function for make-to-stock REM for Backflushing unfinished materials (work in process) at predefined operations. You use the reporting point backflush in the following situations:
o     To calculate the quantity of semi-finished products in the production process.
o     To post the goods issues of components closer to the actual withdrawal of the components when working with lengthy lead times.
o     If you want to backflush scrap quantities at the corresponding operation.
You can define whether reporting point Backflushing is mandatory or optional.
You can backflush assemblies, components and activities. In a mandatory reporting point backflush, you backflush the quantity currently on the production line at every reporting point. A document is created at each reporting point. The mandatory reporting point backflush guarantees maximum control of the production process
Prerequisitesu2022
You must create a production version and a product cost collector with a preliminary cost estimate for the production of stock materials.
u2022     You must assign a suitable REM Profile in material master record to be able to backflush a material using the mandatory Reporting Point Backflush function
u2022     Mandatory Reporting Point Backflush must be set in the REM profile.
u2022     In the routing, you must select a Control Key which has indicator 1 (= Milestone Confirmation) in the confirmation field.
Featuresu2022
When Backflushing at reporting points, the system backflushes all materials that are withdrawn and consumed at the reporting point operation. If you backflush a production quantity, the system reduces the dependent requirements of the oldest run schedule quantities. You can also backflush previous reporting points subsequently.
u2022     The system calculates the material and production costs and backflushes them to the product cost collector.
u2022     In the repetitive manufacturing profile, you can set the system to post the goods receipt automatically at the last reporting point. This function is particularly useful for the mandatory reporting point backflush. The system does not reduce capacity quantities until the final backflush (last reporting point backflush).
u2022     You can also backflush actual times. The production activities are then posted according to the actual time taken for production.
u2022     If confirmation quantity at a given reporting point is greater than the reporting point stock at previous reporting point then system gives error.
In make-to-stock repetitive manufacturing, the system posts the following costs to the product cost collector:
a.     Material costs
The system determines the prices of the withdrawn components from the material master records. The totaled prices are then assigned to the product cost collector.
b.     Production activities
The posting of production activities is optional. The system determines the production costs using the standard cost estimate for the material or the preliminary cost estimate for the product cost collector.
If the actual times differ from the planned times in the routing, you can also backflush these times.
If necessary, the system creates a cost log. At the same time, it updates the quantity statistics for the Logistics Information System - here it only takes actual quantities and actual scrap into account. It also updates the component consumption, the product costs and the reporting point information in the Logistics Information System.
You can check Reporting Point stocks (WIP-Work in Progress) for a given product on MFBF screen which will open input screen for MF26 transaction.
Or
You access thru SAP menu path: Logistics  Production  Repetitive Manufacturing  Evaluations  Reporting Point Overview
Hope it is useful.
Srini

Manual creation of planned order in REM

Hi,
Can we manually create a planned order in repetitive manufacturing? I know that in case we run MRP , then planned order for finished is created with order type 'PE' due to which it cannot be converted to production order.
I dont want to run MRP , still can i create a planned order manually with the same order type 'PE' ? I tried in MD11, but not getting option to chose PE as it is not available in F4 of planned order profile.
Please help..
Regards.

Dear,
You cannot create a planned order with PE order type manually, because a planned order of REM related material gets order type "PE" only when it is assigned with a Production Version.
So achieve manual creation of REM Planned order with PE type with the following options,
I - Using MD11 transaction create a planned order with LA type and assign a suitable REM related Production version to the planned order during creation itself, now this order would automatically become "PE" order type on saving the order.
2. In the planning table using MF50, you can directly create a planned order for a production line using F7 key.
Regards,
Prasobh

Firming planned order in rem

hi,
i want to firm all planned orders automatically(rem) .mrp run hapened a day before. i already given always firm in rem profile 0002.
but still not get firming ????

Hi
If you wsith to firm the planned orders through MRP run, then you have to assign MRP types with Firming types in the material master and the PTF. as you require Automatic firming, U can use P1 MRP type. so while MRP run all the planned orders available within the PTF will be firmed automatically and any new requirements within the PTF will be moved to the end of the PTF.
Note system will automatically firm the Planned orders when u make any changes to the same.
Hope this helps
BR
SK
Reward and close thread if useful

Planned order reduction in REM scenario

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