Reson for creation of Planned & Production Order ?

Hi,
I m having 1 material in Project(PS) with req qty as 4 and Production order is there with delivered n released status for the same. but when i m running COOIS its showing two Production order for the same.
1. Wth 4 quantity with delivered status.
2. Wth 1 quantity in Committed.
I m looking for the reason behind creation of 2nd Planned n Production order wth 1 qty which is showing the same WBS element as 1st Production order. I hav checked that material in project also. It is used Once in Project order with Req qty as 4 n Withdrawal Qty as 4.
Pls guide me to chk the reason behind the creation on 2nd Planned n Production Order with qty 1.
Thanks.
Amit Jain.

Thanks,
I have chkd following:
1. Safety stock in the material master. - "NO."
2. Run the MRP once again and check whether that additional order exist or not. - "I dont hav authorization."
3. Please check whether that extra order is visible on MD04 or not. If yes please check it's pegged requirement. - "Ya Extra Order is in list. What is Pegged stock n where to check it ?"
What els i can check ?
Thanks,
Amit.

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Planned production order

Hello Every body
Based on sales order a planned production order has to be made which is not getting generated.
Please let me know where exactly the problem would be. As far as Item category is concerned there is no problem but has it to do some thing with procurement type, requirement type and strategy group.
Cheers
Prashant

Hi,
Check you planning strategy.For strategy 82(check ,as I am offline) system should generate a production for the particular sales order.
HTS
Girish Nargund

Planned Production Order Calculation

I am interested in the calculation and examples of Firm/Planned Production Orders using different firm fences (e.g., 1 week versus 2 week), sales quantities (e.g., greater and less than Forecast), and actual production (greater or less than plan). I am new to SAP and am looking for the calculation definitions including total demand, unconsumed demand (bwd and fwd), safety stock and available quantity.

Hi
This is subject of MRP.
Please go throuh the link below:
http://help.sap.com/erp2005_ehp_01/helpdata/en/f4/7d3f9344af11d182b40000e829fbfe/frameset.htm
Regards
YMREDDY

Tick for goods movement in production order

Hi,
I have one query with reference to tick for goods movement in production order.
Where it comes from as soon as i released the order.
Is there any customized setting or it is stanadard functionality?
Tushar

Hi,
I am not sure about which tick you are talking. So pls clarify exactly which check boxes you are talking in Production Order.
If you are talking about check boxes of Goods Receipt, GR Non valuated & Delivery Completed check boxes then those are standard SAP functionality which comes automatically at the time of creation / release of the order.
Revert with more details in case your query is not resolved.
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Tejas

Standard Report for missing parts at production order operation level?

Hi PP Gurus,
            We have standard report for missing parts at production orders level.
For our client, they need a report for missing parts analysis at production order operation level. Do we have any such standard report in the SAP?
Please help.
Thanks,
Reddy.

Hi Arvind,
      Thanks for for your response.
1. List: Components, Layout: Standard layout          set the Missing part
       It shows the component requirement/withdrawn quantity for each operation of production order. It is not showing the commit quantity.
2. List: Components, Layout: Pick list          set the Missing part
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3. List: Components, Layout: Missing Parts List-Material View          set the Missing part
       It shows the component requirement/commit quantity for each production order. It is not showing the commit quantity at opertion level.
4. List: Components, Layout: Missing Parts List-Order View          set the Missing part
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Do we have any option to change the existing layout (ex: 3 ) to get the commit quantity for operation with missing parts indicator?
If avilable, what is the procedure to be followed?
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Strategy 82----How to stop creation of New Production Order

Hi All,
My client is facing problem with the material which having Strategy 82- Assembly to Order, As when they make a sales order , w,.r.t that a Production order is made automatically by system,. User complete the production process and deliver this material , now when ever the Sales user change "Credit Block: in that particular sales order again a New production order created to this sales order, How to control his creation of new Production order? As if new production Order create it brakes the link between Sales order and the previous Production order which is already in delivered status.
Your Prompt response will be appreciated.

HI ,
I am closing this thread , as I know how to got a control on trhis, As of behaviour, startegy 82 says every time u change in sales order it will create a new Production order during saving, if the previous order is not been in ONLY REL status. So the only option to control this is in S.O ,change the Item category to "CN" i.e NO MRP when if required there has been any modification to S .O. In std SAP system item catageory has to be congiured , in SPRO SALES we can do the necessary settings.

Number range for serial Number in production order

Hi all,
I want to use the Serial Number in production Order ... It should be generated automatically ... when i try this system creating the serial number from 1.....i want the number to start from 2000000 , How to configure this number range ....
Please advise me ...
Regards,
kumar

Dear
Following steps are required in Serial Number Management :
1. OIS2 or Go to path SPRO > Plant Maintenance and Customer Service > Master Data in Plant Maintenance and Customer Service > Technical Objects > Serial Number Management > Define Serial Number Profiles. There enter "2" in Stkck column for your serial profile.
2.SPRO->SAP Customizing Implementation Guide->Plant Maintenance and Customer Service->Master Data in Plant Maintenance and Customer Service->Technical Objects->Equipment->Equipment Categories->Define Number Ranges
3. IQ01 Create Serial Number
4. MM02 You need to add the above created Serial Number Profile in the Material Master ion the work scheduling view .
5. CO02 Assigning the Serial Number through Production Order,
Also Serial Number can be created automatically by clicking on u201CCreate Serial Number Automaticallyu201D , Release the Order
6. MB31 Do the GR for the above created Production Order and Check in MMBE for serial Numbers
Try and check
Regards
JH
Edited by: Jiaul Haque on Nov 22, 2010 7:43 AM

Revision number for Header material in Production order.

I have maintained Revision number in material mster for Header material in Production order and also for components.
1)Revision number for Header material in Production order is not appearing in AFKO table against production order.
2)Revision number for components in Production order is not appearing in RESB table against reservation.
Any settings for that please guide.

Hi,
Revision number generation is using ECM only possible. Are you using the ECM with revision levels. Check this.
Regards,
V. Suresh

Filter for batch determination of production order

Filter for batch determination of production order
Dear guru ,
We trigger batch determination manually for every production order using CO02.
How can I understand whose are the production orders arenu2019t taking place batch determination?
Checking all the production orders is too heavy ?
Does exist a massive transaction (coois or others) where I can select the production orders with components not assigned to the batch ?
Thanks in advance

Hi
In COOIS > In the initial screen select Documented Goods movement in the list Field along with and other selection criteria and run the Report
In the list of orders > Expand corresponding order to view Documented goods movements list with the components with and w/o batch numbers
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Brahmaji

Table names for Material Characteristic againgst production order

Hi Guys,
Actually I have a problem in finding the table name for material characteristic against production order such as Individual length, factor, color, etc. I really spend more than a day to find this. But I cudn't make it. Finally I found the flow some how, but is working only for few cases. Here is the flow.
AFKO(RSNUM) --> RESB(OBJNR) --> INOB(CUOBJ) --> AUSP(OBJEK).
T-code: CO02 / Fast Entry tab / Change Configuration(Item Level) / Change Characteristic values.
Anybody knows about this. Please help me out on this. And please note that, it is not the material characteristic from MM01, it is against production order from CO02.
Thanks
Yasin.

Hi Yasin,
The best way to know Table Names in SAP is to use a Transaction Code Called : SQL Trace. Tcode : ST05. This will tell you about all the database tables that have been accessed while the Transaction was executed. And then you do a complete analysis of it, what are all the Tables that have been accessed, the fields and the data transfered. So, it's a complete trace of the SQL Query but you can use the information as needed.
Have a look at the following Links:
http://help.sap.com/saphelp_nw04/Helpdata/EN/17/358df9c9fee2469105731e10756921/content.htm
http://help.sap.com/saphelp_47x200/helpdata/en/d1/801f89454211d189710000e8322d00/content.htm
The best things is that you can use it across any SAP Transaction as it is available in SAP NetWeaver .
Hope this helps.
Thanks,
Samantak.

Deleting the reservations for components of a production order without TECO

Dear Gurus,
I forgot to activate the backflush indicator in the beginning. I activated the backflush indicator in between. But for the confirmations already made I had to issue the material as unplanned consumption for the order. This is not clearing the reservations for the material.
How to delete the reservations for components of a production order without TECOing the production order? My order is not completed.
Thanks and Regards,
Raghu

Hi Kumar,
I have a production order for 1000 header (A) qty. My control key is PP03 (auto goods receipt from confirmation in CO11N).
For this order the component B qty is 1000 (BOM consumption is 1:1)
Without doing GI, the confirmation is done for 300 A qty. I realized that auto GI is not done for the 300 qty of component B as there was no backflush indicator.
Now the backflush indicator is activated in the production order for component B.
In the next confirmation for another 300 A qty, automatic GI is posted for 300 B qty because of backflush now.
Now my confirmed and GR qty for A in two rounds is 300 + 300 = 600.
GI of component B done is only 300 (through backflush).
Qty yet to confirm = 400.
So I did GI of 300 B qty through MB1A (which is an unplanned issue). This does not update the withdrawn qty in the production order. Also the reservations for component B for this 300 qty are not reduced in the system.
Now the reservations against the order for component B = 1000 - 300 = 700 (which is 300 more than the qty yet to confirm).
Now when I run MRP for another 2000 qty of A, the procurement proposals for B will be 2000 + 300(undeleted reservations) = 2300. Though the system is behaving properly, this 300 is additional and unwanted.
For this reason I need to delete these reservations before the MRP run. As order is still open, I cannot TECO the order. Nor can I clear all open reservations from CO11N.
Thanks and Regards,

Prevent creation of reservation for selected components on Production order

Hello all,
I am aware that the production order reservation creation is dependant on the order type, but is it possible to avoid the reservation creation for few components on the order ? Any techincal way? We want to issue our components to a different batch than the one reserved during the production order creation.
Any help will be greatly apprciated.
Thanks,
Swetha

Your material is get reserved for Production order as per the Order start date & Order release. What you can do is make the start date of the Production order & release it. If any other production order are already there & you can re set the ATP of that production order.
Say there is one production order starting 2 days after & your all raw material is blocked for this production order. And the other production is having date after this now you want to give ATP from 1st order to 2nd order. For this 1st make the start date of 2nd prod order before 1st. Then Go to COMAC select both Prod Ord & GO ATP with check reset ATP. You see that ATP is passed from 1st Prd order tp 2nd.
Regards
Abhijit Gautam

Planning for requirement after TECO production order

Hi, I would like to understand how do I plan the remainder of an independent requirement if the production order sourcing it is TECOed.
The scenario I'm proposing is the following:
- There's an independent requirement for a given quantity (e.g. 100 tons) and there's an associated production order to fulfill it. Production has already started and goods receipts have been made for partial quantity (e.g. 50 tons)
- The production order is TECOed but I still need to re-plan for the remaining 50 tons
how does the fact that part of the independent requirement has been partially fulfilled impacts my re-plan? how does the system knows that I have to plan for 50 and not the original 100?
Many thanks,
Diego

Diego, assuming that you are working with a make to stock strategy (i.e. delivering from anonimous stock), after GR of 50 Tons and TECOing the production order, there is a negative balance between IndReq(-100) and stock (50). So, the MRP will create a new planned order for covering the demand.
If a delivery is made from the stock, then the sales order will reduce both IndReq and stock and the balance still remains.
Hope this help you...
Regards

Direct link between planned/production order & Stock transport order

Hello,
We have the following situation.
Plant A = ordering/receiving plant
Plant B = producing/selling plant
Material is stock material in plant A (reorder point planning). If required, plant A creates intercompany purchase order with plant B as vendor.
Standard SAP behaviour: MRP run will create planned order in plant B but there is no direct link between the intercompany purchase order and the planned order. It can as well be that this planned order combines several requirements.
Our requirement: Have a 1 to 1 relationship (and a direct link) between the intercompany purchase order and the planned order (and also with the production order which will be generated afterwards). The solution we think about: After creation of the purchase order, create firmed planned order (or immediately production order) by means of a bapi.
My question is whether there are standard SAP solutions for this?
Best regards
Kurt

When customer give order and then it creates sales order.
depends on material - I mean Finshed good or Comapny own product ,
If it is outside material ,it creates Purchase req and then Purchase order.
if it is company material ,it creates Planned order and then production order.
Check the transaction you will get better idea.
MD04
MD02
MDBT
LS24
LS26
MMBE
CO01
CO02
CO03
CS03
ME51N
ME52N
ME21N
ME22N
VA01
VA02
VA03
Reward Points if it is helpful
Thanks
Seshu

List of planned production orders with necessary information

Dear experts,
I work at a company that repairs spare parts. The SAP process for internal repairs is the following. Our planner creates a planned order, followingly the production chef creates a production order (ZM04 order). For the ZM04 order, planned and actual costs are known based on components used and actual hours worked on the repair.
I want to know as much as possible for all production orders over the past few years. How do I get this list from SAP?
If possible, describe in a detailed way how to provide this list, I am not super familiar in SAP.
Thanks in advance!
Thomas Coebergh

Dear Rajen,
I think I needed the maintenance order list then. I do have the correct data I need now! Thanks for the heads up. Again, I am not yet super familiar with SAP yet, I am an intern.
Thanks again.
TC

Reson for creation of Planned & Production Order ?

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