Rework operation

Hi gurus
In production in any industry there will be rework generated at any stage of production operation.
For this i have tried with rework activity explained in SDN and SAP Help.
I am not able to get a proper result result like
1) When tried with rework operation with a trigger point after result recording with required settings rework operations are getting created but the inspection charecteristics of the operation are not copied into the rework inspection
2) Order is created with a trigger point to the inspection lot is not getting generated with out which we cannot record results.
Can anybody clarify my doubt that why rework operation is addressed properly in SAP or is my assumption is wrong and there is a way out to address this problem.
If there is solution in SAP to resolve this problem it will be of lot of help for the consultants like me.
Awaiting a reply with a solution from the experts !
Venkata Varanasi

Generally in the Shop floor, rework happen frequently, In SAP rework is done by different ways
1.     Automatic triggering of rework order when we enter rework qty in confirmation screen.
2.     If rework has to be done immediately after entering in to rework qty in the confirmation screen before proceeding next operation, by done by control key with rework option and enter the time in operational detail and operation quantity.
3.     Create a reference operation set and create a rework order with rework order type and settle the rework order into main production order.
                         If the order quantity is 100, and have 5 oprn, in the second operation rework happened means confirm the operation with partial confirmation with entering yield and rework quantity, and create a rework order, in the rework order confirm the quantity with Final operation. Again in main production order, in the 2 nd operation confirm the rework quantity with out entering any activity in the confirmation with final confirmation.
Regards,
SUNDARESAN.E.V

Similar Messages

In-process inspection for rework operation

Hi all,
i have a production order to which the in-process inspection characteristics are assigned in routing. when a production order is released, an in-process inspection lot is created. Inspection is carried after the end of an operation. During which rework will be carried out if the product is rejected. Rework operations are trigged through trigger points assigned to the production order. A reference operations set indicating the rework operations is assigned to the trigger point. rework operation in the reference opeation set is also assigned with inspection characteristics. But during the results recording, the rework inspection characteristics are not displayed for results recording.....
pls explain the possible solution.
regards,
sravan kumar v

Hello
I think that the process can be mapped in one of these ways:
- according to what you describe this is closer to a good receipt inspection and not to in-process inspection, as the trigger for the inspection is the GR and not the release of the order. So, why dont you give a chance to a 04 inspection type, with inspection lot creation for every GR ? Check the indictor in MM02, QM view for "04" inspection, and uncheck the "Stock in quality", so you dont get caught by the stock in quality and resembles in process "Non-stock relevant" inspection
- alternatively you can define the use of inspection points ? So you are adding new results as new confirmations are made. Disadvantage: you can only give one usage decision to the inspection Lot, irrespective of the number of samples you have analyzed.
Regards

Rework operation in the routing

Hi All,
We are in the REM process, We plan to change the existing Routing so that need to include the rework as the operation in the routing.
we are not going to do rework for finished product (i.e after the confirmation). if any problem , we make it as the scrab.
we need to do the rework for the product before final stage of inspection itself . ie. we have a inprocess inspection .
i.e we have a operation called soldering, if this is not done properly, we remove the soldering and do it again as a rework.
1.how to mapp this operation as rework in the routing
2. whether we need to create the separate routing for rework or we can add this rework operation in the same existing routing itself ?
3. if we do rework for the assembly, we can do create the rework, but in the component stage itself
we need to do the rework.
Edited by: raj on Jun 5, 2009 7:37 AM

Hi Ramaling,
my scenario is like , we have 10 operation, after the 3rd operation, we have the inspection as the 4th one.
if any qty have rework , we have done the rework manually .
so client need us to create the WC for rework and they need to find the cost inoccur for the rework
after rework was done ,all the other operation will continue for the reworked materials.
how to include this rework WC in the routing what we used.
is it advisable or not
if it is not how to mapp my scenario ?
Edited by: raj on Jun 5, 2009 12:52 PM

Rework Operation Quantity

Hi Guys,
I have a production order with operation 10,20 and 30 with quantity 10.
Triggr point is attached to operation 20 which would insert operation 25 If operation staus becomes PCNF.
lets say if a report 8 as confirmed quanity and 2 as rework quantity, new operation 25 is inserted in prod order with operation qty as 2.
Operation 20 has status PCNF now.
Now processing is carried further at 25 and rework quanity 2 is confirmed.
Operation 30 would be confirmed with quantity 30.
How operation 20 would achieve final confirmation CNF status if it has rework qty. After rework operation is inserted should we enter a final confirmation for 0020 with yeild as 0.
let me know.

Hi,
Follow the same procedure.
But is it necessary to have the status CNF?
SmanS

Rework operation in REM

hi,
how can i confirm rework operation in rem manufacturing.
already backflush happened.

Dear Prakash,
Do you want to post the activities that have been used for the extra operation of a HALB or FERT material?
Then enter the material Part no and the radio button for activity backflush and by the options fetch Planned activites from routing or No
Planned activities from routing.
This extra amount spent can be checked in KKF6N in Product Cost collector of that material.
Regards
Mangalraj.S

Create Rework Operation in Production Order

Hi,
I am looking for a function module that will create/insert an operation in a Production Order when a rework is done.
Do you know any? Please help. Thanks.
Regards
Ryan

Hello Frank,
Please inform us the follwing details:
Whether you are getting the Status: PRT after Shop papers printing?
Immediately after the operation insertion (Because of Trigger Points) what is the Print Status?
Please refer the OSS Note for fuether details: 755992, 568883
Regards,
Siva

IPC control for added rework operations

Dear Experts,
Can you please, help me with the following case:
I have a production order and IPC control for certain operations.
The system has created an inspection lot (03).
During the results recording (with operation confirmation) one piece is reported to be for rework.
The trigger point was activated and a new operation for rework was added to the production order.
The new operation for rework also has an inspection point (the same as in the production order - freely defined, no quantity or time dependency) and also has a quality characteristic.
My expectation was that after the new operation has appeared in the production order either the created inspection lot should be updated for the new operation and its characteristic or a new inspection lot should be created for the new operation.
However nothing happened - where did I go wrong or what is missing?
I will gladly supply additional information on demand.
Looking forward to hearing from you,
Rumi

either the created inspection lot should be updated for the new operation
This is not possible in std SAP ,As Once lot is created it will not updated automatically after changes made in the task list or routing etc.
new inspection lot should be created for the new operation.
This will also not possible because lot is already created for the said Qty in Production order.
Now what remains is if you have not taken UD of the existing lot & status of the Inspection lot is REL then,
go to QA02>enter lot number->click on Reset sample--->save
Now status of lot will become CRTD.
Now again go to QA02>enter lot number->click on inspection specification>click on sample>save
check the status .It should be REL & here you can see the new operation attached to the task list.

Rework operation in configurable products

Dear Experts ,
I need your expertise knowledge in Re-work scenario for configurable product.
I have a scenario where i have produced one configurable product which is lying in stock against specific customer.
Now at some point of time , i came to know that this product can be sold to some other customer with just change in the few variants like color and
Cylinder capacity. In this kind of scenario , to carry our re-work process my business wants to consume the stock lying against different customer in
stock ( hopefully customer delaying to get it delivered) Is this the right approach..? Can i consume the configuarablke material stock and make few
changes and deliver to the customer..? Is this the right approah.
Need you expertise knowledge on impact of both Finance. Production.
Note : i have tested the scenario , system is allowing me to consume Stock of configuarable product ( For testing purpose i did transfer posting from customer stock to own stock by 411 E.
regards,
Daya

Hi Daya,
To understand myself the above scenario, I used the
example of Tined drinks/beers. The product beer is going to be the same for the
brands UB and Kingfisher, only the difference is brand sticker pasted over the
tin.
Now, the retailer of UB had placed some order and the
stock for them is produced as well and available at UB sales order stock. In
business perspective it is required to remove the UB sticker from tin and paste
the kingfisher stickers over it.
In the above structure, I hope there is no standard SAP transaction available for links in colour red(For dis-mantle and re-assembling). All the links in Green are available in standard SAP. If the scenario is often occuring, then it is good to have a custom program for this in the below mentioned way.
Step 1
The final product (UB Beer), to dismantled to beer and UB sticker (may be 132 and 262 - Consumption reversal), here it is possible to custom single level or multi level as well - The cost of dismantling also to be capture in a seperate cost center (may be a re-work cost center).
Step 2
Assemble the Beer and KF sticker (131 and 262) - Assembling cot needs to be captured in seperate cost center if required. Or for ex, if this stickering operation is defined as a seperate level of process, then this can be handled by cretaing a regular production order.
This dis-mantling custom program can be used for scrapping as well, for ex, the final product is rejected and needs to be scrapped for some reason, But some of its components are re-usable.
This dismantling and re-assembling is very often in breweries as there would be lot of promotions and discount sales will be going on and to push the produce stock it is required to go with the brands which is selling high in a particular season.
But it is good to go for custom program only if the dis-mantling and assembling is often in the business process. Other wise it is better to split the configured product into two process like
Process 1 - Until the configuration come into place, produce the product at this level in MTS scenario
Process 2 - Pick the MTS product and go either for ATO or STO scenario.
Let the community know any further inputs are required.
Regards,
Chinna.

Rework activities in operation level in routing

HI SAP GURUS,
As per blue print rework is to be treated as a additional operation in the routings, where ever required. In shop floor control activities client requires for a check for rework activity in each operation level , they have 21 operations. Please clarify is it really viable to go for a rework check in each operation level, how I can set the rework operation in routing.?
thanks,

Hi
Yow can follow the below procedure to create a rework order and Assign it to the trigger point
1.) Create Reference Operation Set ( T.code ca11)
2.) Create Standard Trigger Point (T.Code co31)
Enter the Trigger Point usage /Group as FERT.
Tick the Trigger Point Functions.
3.) Enable the indicator creates order with Reference.
4.) Enter the system status as PCNF.
5.) Enter change as +.
6.) Enable the indicator once.
7.) Now place the cursor on the create order with reference.
8.) Goto Parameters.
9.) In the Parameter enter in the group the created Reference op set group no.
Reward points if usefull
Regards
Palaniappan

In process Inspection and Rework Qty Issue

Hi,
There is Production Order for 100 qty. There are 5 in process operations like 0010 Cutting, 0020 Welding, 0030 Inspection, 0040 turning, and 0050 Inspection
(1)0010 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(2)0020 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(3)0030 operation: Quality inspected and entered results as 25 as yield and 25 as rework. For defects Q3 notification is
     triggered.( ie CO11N transaction is called in QM)
(4)Production opened rework order CO07 and confirmed the rework operation and booked material and labor cost on cost
     center instead of orginal order.
(5)0040: Operation production could confirm only 25 qty as earlier 0030 operation of inspection yield was only 25 qty.
(6)Inspection already in 0030 operation 25 qty was entered as rework. Now after rework how results recording will be done
     and qty will be posted in yield. Unless yield is entered under 0030 operation for 25 qty , production cannot confirm the 0040
     operation for pending 25qty.
(7)Business requirement is what ever the qty production manufactures it has to be entered in system. Based on quality
     inspection incentive will be paid to only qty which is passed by quality.
Settings Made:
(a)100 Free Inspection, No Qty Relation, Quantity Valuation and Confirmation in Production for only inspection work center
     without any cost capturing.
(b)Confirmation parameters settings with error for over and under delivery tolerance, error if inspection sequence not adhered,
     error message if no inspection results exists
Any suggestion or any other way of handling this requirement.
Thanks & Regards,
RSR

Hi RSR,
Your way of mapping is absolutely fine, few points to be clear...
03 inpection type and enable inspection characterisitics for operation 030
04 inspeciton type to be enabled and operation 050 shall be eliminated if possible, material stock posting will be done from 04 inspection lot for 25 nos.
let me know if you have questions..
regards,
Lenin. A

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Rework order

Dear gurus,
My scenarion after UD we put 2 ea out of 10 ea in block stock at finished header level
now we want to rework this 2 ea .
i have configured all setting required for processing
now how to create production order ( which t.c.)

1) Move the block stock to unrestricted in MB1B with movement type 343
2) create a production order with rework order type in Co01
3) Delete the all operation and add the relevant rework operation in operation overview
4) delete all the component and add the Finish material with quantity .and add the component (if you use other component for rework)
5) activate auto GI & auto GR if needed, otherwise do GI in MB1A
6) Confirm the production order in CO11n or Co15
7) do GR in MB31( if auto GR is not activated)

In-Process Rework

Dear All,
In My Production order there 5 operations. My Production Order quantity 50 NOs.
I have confirmed first 2 operations with confirmed yield 50. In the 3rd operation, Rework qty 10 Nos and confirmed yield is 40 Nos
Once i entered the Rework quantity in the Rework field in confirmation screen, system is not generating stock for the Rework quantity entered.(10 Nos).
I created the stock for the Rework through confirmation Goods Movements screen as a bi-product(531 movement type).
I created a Rework Order through CO07 and issued the bi-product what i generated (through confirmation) to this Rework Order.
I confirmed the Rework operations.
Now i am trying to enter the 10 quantity(which was Reworked) in the 3rd Operation. System is not allowing to confirm and it gives the error message " over delivery not allowed"
System is adding confirmed yield + Rework+Scrap as the total operation qty confirmed.
How to confirm the Rework qty as confirmed yield after completion of Rework in the Same operation.
Please guide me to solve the issue.
Thanks & Regards
Bala

Micheal,
Either yield, rework or scrap are only the declaration that the particular operation has been completed.
It's nothing to do with he stock as it does not represent any stock.
So even if you post the rework material as by-product then too system won't establish the one to one relation.
Inplace of posting the qauntity as a by-product use concept of trigger point to create the rework order for rework quantity.
There is plenty of threads related to trigger points. Search for the same.
Moreover just for information purpose if you want to convert the error meassge for over dlievery to warning message you need to maintain the confirmation parameters in OPK4, under 'Checks' for overdelivery make setting as 'Over delivery tolerance is not checked'.
But this is not to solve your problem. Better go for trigger point.
Hope this helps you.
SmanS

Posting of rework quantities

Dear Experts,
There are 10 nos of material for a production order . I want to do GR for 7 nos and the rest 3 nos I want to post as rework material. The 7 nos are posted through Mvt type 101 and how ( mvt type ) the 3 nos of rework material get posted . Because I want to post this rework material to the rework order.
Thanks,
Ram

As you have decided to go for rework well before GR, you need not do GR. You can insert the rework operation in the same production order and after conforming that operation you can do GR for remaining 3nos. If you want to do GR for those 3nos also you have to do GR with 101 movement type only. You can activate 04 inspection and after inspection you can reject those materials and you can create rework production order and process that production order.
KrishnamurthyDSS

Rework ooperations

Dear all,
I am facing a problem in rework operations.Can anybody suggest me how rework is handled and how it is to be configured in system?I have 3 options...creating an order without material,using reference operation set and inserting rework operations.Enlighten me which is used in what scenarios and how to configure?
thanks in advance...

Hi,
I can explain how an rework order is created with
reference op set.
First check in Tcode OPJF for the selection id a
Priority is defined for the Task list type S
with usage 1 and status 4 and then Proceed as
follows.
1. First create a Reference op set in tcode Ca11.
Enter the plant,Description , usage and status
for the ref op set
Enter lotsize and unit of measure.
Enter the op as 0010 / workcenter/op control
key/Description for the op
Enter the standard values and save.
2. Create a Standard trigger point in CO31.(Ex
Production)
Enter the Trigger Point usage /Group as FERT.
3.Tick the Trigger Point Functions.
4. Enable the indicator create order with Reference .
5.Enter the system status as PCNF.
6. Enter change as +.
7. Enable the indicator once.
8 . Now place the cursor on the create order with reference.
9. Goto Parameters.
10. In the Parameter enter in the group the created Reference op set group no.
11. Order type as PP01 and group counter as 1 and save the Trigger Point.
12. Now goto the Routing for your Material.
13. Choose the last op to assign the Trigger point.
14 .Select the OP -
> Goto ---> Trigger Point overview.
15. Enter the Trigger Point usage as FERT.
16.Now choose that line ,select the Details---> Trigger Point
17. The system will says standard trigger point exists from which you can
select the created Trigger Point (EXx Production)and save.
18. MD02/MD04.
19. Convert the Planned Order into Production Order and Release the order.
20 .Now confirm th ops.
21. For the last op enter the yield and rework qty
and set the status as PCNF.
22. If the status of last op is PCNF then in the
system a POP UP will appear as Activited by
Trigger Point /Create order with reference/order
number/sequence and op number which trigger point
works and enter.
22. Now a rework order will be created.
23. In c003 enter the number which is next to the actual prodn order no.Rework
order will be seen.
Regards,
nandha

Rework operation

Similar Messages

Maybe you are looking for