In process Inspection and Rework Qty Issue

Hi,
There is Production Order for 100 qty.  There are 5 in process operations like 0010 Cutting, 0020 Welding, 0030 Inspection, 0040 turning, and 0050 Inspection
(1)0010 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(2)0020 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(3)0030 operation: Quality inspected and entered results as 25 as yield and 25 as rework. For defects Q3 notification is
     triggered.( ie CO11N transaction is called in QM)
(4)Production opened rework order CO07 and confirmed the rework operation and booked material and labor cost on cost
     center instead of orginal order.
(5)0040: Operation production could confirm only 25 qty as earlier 0030 operation of inspection  yield was only 25 qty.
(6)Inspection already in 0030 operation 25 qty  was entered as rework. Now after rework how results recording will be done 
     and qty will be posted in yield. Unless yield is entered under 0030 operation for 25 qty , production cannot confirm the 0040
     operation for pending 25qty.
(7)Business requirement is what ever the qty production manufactures it has to be entered in system. Based on quality
     inspection incentive will be paid to only qty which is passed by quality.
Settings Made:
(a)100 Free Inspection, No Qty Relation, Quantity Valuation and Confirmation in Production for only inspection work center
     without any cost capturing.
(b)Confirmation parameters settings with error for over and under delivery tolerance, error if inspection sequence not adhered,
     error message if no inspection results exists
Any suggestion or any other way of handling this requirement.
Thanks & Regards,
RSR

Hi RSR,
Your way of mapping is absolutely fine, few points to be clear...
03 inpection type and enable inspection characterisitics for operation 030
04 inspeciton type to be enabled and operation 050 shall be eliminated if possible, material stock posting will be done from 04 inspection lot for 25 nos.
let me know if you have questions..
regards,
Lenin. A

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