Rounding value on collective production order

Hi Guys,
I want to use rounding value on collective production order, Rounding values do work on production order but not if the material has setup for collective. I do not want to discoonect the material from collective and i do want to use rounding value. Any body has an idea how to achieve that?? Any help be great!

I have to say that the collective order join the MRP with the way of direct production which is completely different way of net requirement calculation. It just get the quantity from the superior order and can not be influenced by the rounding value/profile.
The output from the sub level order will be consumed by the superior order directly without manual handling. So that the redundant quantity caused by roudning would cause inconsistency.
The BADI WORKORDER_UPDATE is being called while creating and chaning the order, so you may check the possibility in it to change the order or component quantity.
On MRP side, I can see there are BADIs MD_PLDORD_CHANGE & MD_PURREQ_CHANGE to allow the customer change the planned order and PR in MRP, however, you should better not change the quantity as no further BOM explosion occurs for the changed quantity, so there is no perfect solution for your question. Please go to SE18 to read the documentation of the BADIs and their methods to see if you can use them.

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How to release a collective production order in CO05N with MSPT?

The issue was: I want to release a collective order by co05n, e.g. the structure of this collective production order 10000 like this:
10000----20000
30000---40000
---50000
if order 50000 with material shortage, keep the customizing OPJK release order=3, how to release this collective
order. If it is not possible in standard, can the parallel order 40000 be released??
Thank you, all.
Edited by: Stephen Wang on Apr 15, 2010 3:12 PM

Dear,
In Transaction CO05N, you execute a collective release. For one of the orders, the availability check determines missing part although it has been set in Customizing of the availability check (OPJK) that a release can be executed for missing part per user decision. Therefore, a dialog box is processed on which options a.) 'Release order', b.) 'Missing parts list' and c.) 'Cancel' are displayed.
If you first branch to the missing parts list and then press 'Cancel' on the dialog box there it self
Else you can do this with these options,
1)Use T Code COHVOMRELEASE here select order as you want and release accordingly.
2) Use Transaction SE38 to create the variants for program PPIO_ENTRY and schedule it through SM36 or use standard variant as SAP&RELEASE if want in background.
3) use BAPI BAPI_PRODORD_RELEASE
Please try and come back.
Regards,
R.Brahmankar

Collective production order---GR/GI problem

Dear guru
My scenerio is collective production order. I have created PUMP header material and 2 component in that component i have maintained 52 special procurment key . and automatically 3 production order are created .
Now I want to create a stock of header material (PUMP) .
Actually I tried through MB31 and I do GR of header material and stock is also created to this material .
but my question is wht about chlid component ? that child component production order is still in MD04 .
so how it will consume . or have i made some mistake or tell me rt. scenerio.of (GR/GI)?

Dear,
GR is done for Main order only and document also post for main order. This is standard SAP funcitionality.
Confirmation is carried out same as normal Production order,
If u do the confirmation for suborder in the collective structure - the automatic goodsmovements taken place between the production orders in collective structure.
Since suborder materail is directly produced , when confirm the "suborder", the produced qty will issued automatically to "superior order".
There is no seperate goods issue is needed for superior order in collective order structure.
After confirming the suborder, u can confirm the superior order, and make GR for finished product.
For above process "Collective order with goods movements" check box should be activated for Order type at OPJH
Hope clear to you.
Regards,
R.Brahmankar

Collective production order link based on parent production order in MTS with strategy 10

Dear Team,
Now we are using MTS Production order system with strategy 10,As per my Business requirement we need to take all the child components production
orders based on the Parent component production order .In this case for planned order conversion we are using CO40 transaction code(i.e. Collective conversion) as well as all planned orders generated through MRP. As per my business process we are using Route cards which are Z smart forms with all Production orders from parent to child component with quantity is taken as a PDF printout,As per our customer requirement we will store those Route cards up to next 15 years. When user has to check Production order linking at any point of time, this functionality is not available for MTS. I tried MD4C but it is not a best solution for my business requirement.So please provide any another standard solution available for this requirement.
Thanks in advance,
Regards,
Krishna.

There is another suggestion that you can determine the costing indicator in the requirement class. you can get the requirement type from procurement page in the sales order header, then go the customizing menu to find out which requirement class has been assigned to the requirement type. Then you can get the "costing" and "mark" indicator.
The customizing menu is the node of controlling - cost object controlling -> CO PC for sales order.
Correct me if i am wrong, thanks.
Best Regards!
Flex Yang

Collective Production Order ?

Hi All,
In a collective order how to distinguish between the header order and sub orders. I need to fetch all the header production order numbers. Please specify the table/field name or FM for achieing the same.
Thanks and Regards,
Navneeth K.

Hi,
Please try enhancement "PPCO0012"(tcode SMOD) and let me know if further issues are there.
Reward if helpful.
Thank you.

How to find the total value of the Production order

HI ,
I am developing one report in which , custumer have a req. to show the total value (in Dollar) of all open production order as well as the past production order ( not DELEvered & teco ) for the selected plant . for that i need BAPI or table name .
Regards
Satish

Hi,
For production order nos. - AUFK or AFKO
For production order status - JEST & to know the status eg REL etc, refer TJ02
For costs - COSS & COEP (Pass order nos. to the field OBJNR as OR followed by 12 digit order number)
Hope the above helps.
Regards,
Vivek

Collective Production Order for ITEM hierarchy

Hello All,
I have a Sales Order , with ITEM 10 XYZ (which is text material (does not have MRP views))
Below it ihave 2 items
20 pqr
30 abc
Both are assigned as SUB items to higher level item 10.
Part 2.
I now try to create a Production Order (co07),
When we create a PO for a Given Sales Order it normally
expands teh BOm item and creates a network of PO for Sub items. (Also allocating the Lead PO number under assignment Tab for child items).
Unfortunely in this case it does not behave like that , as it is not a BOM item (i.e 10).
If i want the same behaviour even in this case what all i need to do ..
F1 Please!!
Manohar

HI ALL,
HOW TO ASSIGN A SUB PRODUCTION ORDER TO AN EXISTING PRODUCTION ORDERß
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Rounding value problem in planned order

Hi,
if we have demand for X material is 1.500 qty. & under this 2 material having usage probablity is 50-50% also single material having qty is 1 nos. But if i am taking run for X material having demand of 1.500 qty. then it will give rounding value as 1 qty not 0.75 qty for each material.
my problem is about rounding value. we are using strategy 40 & Lot Size is EX & Procurement type is E.
i also check in OMI4 for lot isze,pls reply me
Best Regards,
Dev

Hi Dev,
For rounding value you need to check the below two fileds in Material Master MRP 1 view :
1. Rounding Profile
2. Rounding Value
If the rounding value is 1 then system will round off to 1 for any decimal requirement like 0.1,0.2,0.3...... etc.
regards
radhak mk

Usage of rounding profile in manual created production order

Hi,
We are making usage of various static rounding profiles.
For each of the materials produced, the rounding qty can be different, depending on the workcenters used to produce the materials (but for one material, there is only 1 rounding profile possible)
This works fine as long as we create planned orders via MRP runs (rounds up according the values set)
However, this rounding value is not taken into account (proposal, warning, error,..) when a user creates a planned order manually via MD11 or a production order via CO01.
Furthermore there is no warning message or whatever at the moment a user is converting a planned order (with a correct calculated rounded value) into a production order and manuaaly adapts the order qty.
As were are talking about a few 1000 different materials, the production planner cannot know all by heart and the rounding proposal would be excellent.
Anybody an idea how to implement this ?
Thanks and regards?

Hello again,
thanks for you prompt answer.
This would certainly solve our problem in case we would have always one and the same quantity to produce for a given material; but this is not always te case.
Perhaps it was not clearly explained in my first mail, but we would like to work with one (1) ROUNDING PROFILE per material.
Example, material A can be produced in multiples of 14; as such it should be possible for the production planner to create production orders for 14, 28, 42 , 56,..... pieces. When entering a order for eg. 25 pieces (= example the qty needed for a certain sales order), the system shpuld round to 28.
Other materials (having another rounding profile) are produced in multiples 3, im mulitples of 5,...
For this particular plant we have about 50 different rounding profiles in place.
So it somewhat logic that a production planner does not know all these by heart.
If you have a solution for this as well, please let me know.
Anyway already my thanks for feedback.
Regards.
Danny

Production order having no planned values

We are in Make to order scenario. The production order for the parent material is created with reference to a Sales Order. While costing the production order for the parent, total planned price is displayed as zero. we have maintained price control std price for all configurable materials(parent & child) with zero price being configurable materials.
We dont understand why the production order is having no price. BOM, routing, etc. are in place. What are the possible reasons as to why costing is having no value for the production order ?

Dear Nikkitha,
Normally, the planned prices for the Production order are displayed as per the costing variant that apperas in the Production Order control tab (passes down from the order type). This has no relation with the sales order cost estimate which is used for Target price calculations.
Also, you can check when the Planned Prices of the Production order are calculated in the Transaction (OKZ3) for the order type.
Kind Regards
Umapathi G

Standard Values in Production Order for Alternate Work Center

Hi SAP Expert,
I would like to find out whether there is possible solution for the requirements as below:
e.g.
>>> Routing for Product A only has one Operation 0010.
>>> 4 Work Centers/Resources (A,B, C, D) can be assigned to run this operation where all these 4 Work centers/resources are having different capacities (Setup, Labour, Machine hour & Electricity are different).
>>> Out of these 4 work centers, only one work center will be selected (Selection criteria will be based on the capacities & availability).
>>> In my current setting, only one preferred work center (A) is maintained in the routing for operation 0010.
Issue:
>>> If I select the work center B manually in APO during the planned order creation, the Production Order created will be tied to work center B but the standard values captured in the Production Order are still referred to the standard value of A.
Question:
1. Is there any way I can maintained in the routing so that it will captured all the different standard values for each work centers?
2. If the answer is yes for Q1, then can the SAP auto populate the correct standard value into the Production Order according to the work center I selected before the planned order is converted into Production Order?
Thanks.
Regards,
Hooi Chia

Hi,
You can use alternative sequence in routing and mainain three different sequence for all 4 workcenter.
At APO side you can maintain priority for alternative sequence in PPM/PDS.
Now when you execute the scheduling Heuristic depending on priority and capacity workcenter will be assigned.
Regards,
Vishal

"Goods Receipt List " document for production orders

Hi Experts,
I have a requirement where in I have to pick up the Header part from the standard form PSFC_PRINT_LAY and concatenate it with 'Main Details' ?(item data) part which is picked from standard form PSFC_STD_LAYOUT. Can anybody tell me what is the best way to achieve this requirement.
Whether I should use one of the standard form copied as a Zform and attatch the other part or is there any other of doing this.And also please let me know the transaction where this form is been triggering.
Thanks in Advance,
Esh.

>
KUMAR.S. wrote:
> Hi Experts,
>
> I have a problem in MTO scenario with Collective production orders for all production orders are stopped due to this because unable to do GR for child items in collective orders.
>
> Collective Production Order is as follows,
>
> 20053566 - Production Order for Child Material (BFXu2026)
> 20053567 u2013 Production Order for Header Material (INXu2026.)
>
> Also in (COGI) If I enter the sales order and plant we found the below error ie,
>
> Dependent goods movement was in correct (this error refers to 20053566)
> CO Account Assignments have different profit centers (this error refers to 20053567)
>
>
> Please guide me to fix this issue.
>
> Cheers,Kumar.S
Kumar,
Though it is not very clear, but I suspect that the sales order is assigned with a Profit center, which is different from the one which is assigned to the material master costing view of material 20053567. I better suggest you take the help of FICO guy in this regard.
Regards,
Prasobh

VC reference char not auto-populating on Production Order

Experts,
I've created a reference char CAUFV_AUTYP & included it on my class 300. Intent is to influence certain behavior on the stand alone Production Order (CO01) configuration using VC (Header >> Configuration section).
Expectation is that when a Production Order is created, the CAUFV_AUTYP will get defaulted to a value "10" (for Production Orders) & when that happens, I want the VC to enable certain things for me on the configuration screen. I'm trying to write a selection condition & a pre-condition using the value of CAUFV_AUTYP = 10.
Problem - When I create a stand alone production order, I'm not seeing the CAUFV_AUTYP value auto populate to "10".
Any ideas on this? I was hoping that even before the Production Order commit to the CAUFV table happens, it shud have been able to read the AUTYP=10 & populate on the production order.
Thanks

I don't know whether you can do so. According to SAP help, you can only change BOM component (STPO table), task list operation (PLPOD), Sequence (PLFLD), and PRT value (PLFHD). You can put the object dependencies in BOM or routing.
You cannot just change any field in production orders (why would you want to change the field order category in the first place?).
You can also change the sales order via VCSD_UPDATE table. The object dependencies should reside in your configuration profile in this case.
Rgrds,
See the link for more detail.
[http://help.sap.com/saphelp_erp60_sp/helpdata/en/92/58d455417011d189ec0000e81ddfac/frameset.htm]
Edited by: ayethebing on Apr 17, 2011 3:37 PM

Production order Analysis

Hi , We would like to see a detailed report for Production oreders, which can show us the break down of Materials issued, Costs,Planned, Actual, Labor Confirmed ,Variance,total debits and credits etc.
[Please don't advise for single Prodction order using CO03-Goto-Cost -Analysis, which we already knew. ]
Thank you for time,
Paartha

Hi,
You need to maintain Summarization hierarchies for this. This is a configuration issue.
the path is IMG --> Controlling --> Product cost controlling --> Information system --> Cost Object Controlling --> Settings for Summarized Analysis/Order Selection --> Maintain Summarization Hierarchies
Once the configuration is completed. you need to execute the following two end user transactions
1. KKRC - For Summarization
2. KKBC_HOE - With defined summarisation hierarchy you will get the values for the production orders.
Please note that this is only for production orders. this will change if you are handling repetitive scenario.
Best Regards
surya

Keeping Paint Colour in Production Orders.

All Colleagues,
We are a made-to-order manudacturing environment and we need to maintain sheet metal colour in production orders.We are using variant configuration
We have come up with a few possible solutions-I would like your opinion on these options/possible solutions.
1. Maintain the colour in the part master record
2. Add the paint part number in to the BOM
3. Maintain the colour in the collective production order (manually)
4.Combine options 1 & 3
Maintain the colour in the part master record (for standard parts)
Maintain the colour in the collective production order (for non-standard parts)
We think option 4 is the most suited to our organisation-however we are not sure how to get our own paint colour code to the standard part master and also not sure how to then display the customer screen field of the collective order to indicate the paint colour.
All help greatly appreciated,
PAPJ1

Dear,
If you are using VC, then do the following
Make the material as Material configurable
Create a class with Paint as class and colour of paint as char in the class.
Create Paint colur as indivisual colour material master and connect the colour to material
Create s super bom and assig the paint class as class item in the BOM
Create VC class and assign same colour char .
Then when you create sale order and select the colour, system selects the perticular colour in the BOM.
pl refet the link below for details
Link: [Variant class|http://help.sap.com/saphelp_47x200/helpdata/en/92/58d455417011d189ec0000e81ddfac/frameset.htm]
Link: [BOM|http://help.sap.com/saphelp_47x200/helpdata/en/92/58d455417011d189ec0000e81ddfac/frameset.htm]

Rounding value on collective production order

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