Smartform faxing problem - No delivery to FAX

Hi gurus,
I'm sending a smartform by fax in a company that has never used smartforms before (using ECC6). The output goes to sost but upon releasing it it fails with the error messages "No delivery to FAX" and "Document Conversion failed". On checking with our basis team it appears that the format of the file sent is not right and fails at the point of sending. Existing sapscripts and standard output types are faxed correctly. Both emailed and printed versions of the output are working correctly.
The smartform is called from a custom output type on the purchase order. I've checked OSS and apart from an older note nothing seems to exist there. This is the code I am using to send it. I have been searching for a solution to this without any success for some time. What am I doing wrong here?
If this is a fax output
IF nast-nacha = 2.
    ls_cont_par-device       = 'TELEFAX'.
    ls_cont_par-no_dialog    = 'X'.
    ls_cont_par-getotf       = 'X'.
    ls_cont_par-no_open      = ' '.
    ls_cont_par-no_close     = ' '.
    ls_cont_par-langu        = 'E'.
    ls_cont_par-preview      = ' '.
    ls_options-tdtitle       = gv_con_subject.
    ls_options-tdteleland    = nast-tland.
    ls_options-tdtelenum     = nast-telfx.
    ls_options-tdtelenume    = nast-telfx.
    ls_options-tdschedule    = 'IMM'.
    ls_options-tdsenddate    = sy-datum.
    ls_options-tdsendtime    = sy-timlo.
    ls_options-faxformat     = 'PDF'.
    ls_options-tdnoprev      = 'X'.
Call the smartform output
    CALL FUNCTION lv_function_call
      EXPORTING
        control_parameters = ls_cont_par
        output_options     = ls_options
        user_settings      = ''
        i_language         = sy-langu
        i_values           = gs_values
      IMPORTING
        job_output_info    = ls_job
      TABLES
        it_po_items        = gt_po_items
      EXCEPTIONS
        formatting_error   = 1
        internal_error     = 2
        send_error         = 3
        user_canceled      = 4
        OTHERS             = 5.
    IF sy-subrc <> 0.
      MESSAGE ID sy-msgid TYPE sy-msgty NUMBER sy-msgno
      WITH sy-msgv1 sy-msgv2 sy-msgv3 sy-msgv4.
    ENDIF.
    lt_otf_data[] = ls_job-otfdata[].
    ls_faxoptions-tdotftype = 'ASC'.
    ls_faxoptions-faxformat = 'ASC'.
    ls_faxoptions-tddevice   = 'TELEFAX'.
    ls_faxoptions-tdteleland = nast-tland.
    ls_faxoptions-tdtelenum = nast-telfx.
    ls_faxoptions-tdsenddate = sy-datum.
    ls_faxoptions-tdsendtime = sy-uzeit.
    ls_faxoptions-tdcover    = ' '.
    ls_faxoptions-tdtitle    = nast-objky.
    ls_faxoptions-tdcopies   = 1.
    ls_faxoptions-tdnewid    = 'X'.
    ls_faxoptions-tddataset = 'ZP01 PO Output'.
    ls_faxoptions-tdsuffix1 = 'FAX'.
    ls_faxoptions-tdsuffix2 = sy-uname.
    ls_faxoptions-tdimmed    = 'X'.
    ls_faxoptions-tdlifetime = 8.
    ls_faxoptions-tdcover    = 'ZP01'.
    ls_faxoptions-tdcovtitle = 'ZP01'.
    ls_faxoptions-tdfaxuser = sy-uname.
    CALL FUNCTION 'CONVERT_OTF_AND_FAX'
      EXPORTING
        faxoptions   = ls_faxoptions
        user         = ls_faxoptions-tdfaxuser
      IMPORTING
        fax_ok       = ok
        office_objid = off_obj
        msgno        = msgno
        msgid        = msgid
        msgv1        = msgv1
        msgv2        = msgv2
        msgv3        = msgv3
        msgv4        = msgv4
      TABLES
        otf          = lt_otf_data.
    IF ok = 'X'.
      MESSAGE s459(td) WITH off_obj-objno. "fax request was succ. created AS
    ELSE.l
      MESSAGE ID msgid TYPE 'E' NUMBER msgno
      WITH msgv1 msgv2 msgv3 msgv4
      RAISING send_error.
    ENDIF.
ENDIF.

Hi,
if you check via the debugger, are the parameters lt_otf_data and ls_job-otfdata[ ] filled with valid OTF data before the call to function 'CONVERT_OTF_AND_FAX'?
regards,
Aidan

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