SOP- Production Plan
Hi,Sales plan is prepared for every 3 months (month wise demand). based on that we need to generate weekly wise production plan forindividual months.pls advise how to do that?
Dear,
Create the production plan from sales plan in MC87 for three months.
Then split it in to week just go to header menu EditPeriod splittingTotal Week. than transfer to demand managment ExtraTransfer to Demand managment.
Else you can also split in MD62 in schedule line tap.
Then run the MRP you you will get weekly requirement.
Hope clear to you.
Regards,
R.Brahmankar
Similar Messages
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Hi PP Gurus,
I have a following requirement.
Scenario -
1. On 25th of every month we use to get sales paln for fert for the next month from mkt dept.
2. We have almost 200 Fert, 700 halb and 3500 roh.
3 We also have @ 250 work centers.
4. Two plants for same sales organization.
5. 7 level BOMs and Multi operation routings defined in SAP.
Requirement -
Before finalization of next month's production plan I would like to know the capacity situation, based on available capacity for two different plants I will finalize the production plan so that it will be more realistic. Is there any method in SAP PP module which will meet our business scenario?
Thanks in advance.
AbhayWhat Ankajah mentions is the use of Rough Cut Capacity Planning (RCCP), a tool which is available provided that you are using SOP (standar or flexilble planing). If you are entering your sales plan to SOP and then transferring to demand mgmt, then it is possible to take a first glance on the capacity requirement for the next months. This is not precise (it is not the objective) but it is very simple and act as a filter , removing some mistakes in the plan or "not affordable" quantities and giving a very fast feedback to plannign and marketing people.
The detailed capacity planning must be execited on the basis of Planned or Production orders, son you need, at least, to run the MPS for the finished and intermediate products.
In our case, we carry out previosuly the RCCP and after this coarse clean up, we run MPS and a report is generated for planning and sales people, showing
- Actual Stock
- Sales Plan
- Production plan (SOP)
- Production Plan (based on planned orders).
Based on this report, some changes in quantities are carried out.
The capacity situation is also shown for the main WCs, but the scheduler has the rights to switch between WC, so the WC used in the routing it is not always the one finally used in SFC.
Regards -
Error in Data Transfer : From CO-PA to SOP Flexible Planning
Hi Friends
I am working on a Scenario of Transferring CO-PA data to Flexible Planning, I am encountering few problems, I have done the followig steps, request you to check and get back to me..
The following configuration steps are done with Example;
Characteristic assignment
u2022 Sales Organization
u2022 Region
u2022 Plant
u2022 Material Number
u2022 Material Group
Key figure(s) assignment
u2022 Sales Quantity
Assignment: Information structure - operating concern
S555 u2013 Z001
Define activities Z1
Mass Processing Job : ZSO-PA
We are able to transfer data from CO-PA to standard SOP, But we tried for transfer to Flexible Planning SOP by creating Mass Processing Job setting as below configuration path.
Production -> Sales & Operations Planning (SOP) ->Functions -> Mass Processing -> Transfer LIS / CO-PA
After executing Job MC8G - Schedule, we checked in Tcode - MC8I u2013 Check, Status: Processed with errors, And also data are not displayed in Tcode : MC95 for Material & active version.
We couldnu2019t find log for error status.
What is the method / Procedure for transfer data to Flexible Planning SOP?
Please get back to me.Dear,
Status: Processed with errors ok
Activities checked:? what is the error message here like
COPY
Planning type in activity and job not identical
Planning type of job: SOPKAPAM
Plng. type of activity:Z004PLAN
When checking a mass processing job in SOP/flexible planning (Transaction MC8I), in the log error message "Activity and COPA profile have different planning versions?
Or planned/actual indicator in the COPA profile?
Version should be A00
Please check the MC8S. Then an Avtivity in MC8T
after you create the job in MC8D with the acitivity you have defined for your info structure.
After that check in MD62 for plan value.
Regards,
R.Brahmankar -
Daily production plan in manufacturing shop floor
Hi, we want to generate 2 different weekly production plans based on 1) roh available 2)customer delivery date. pls advise how to generate same.
Hi
There is no planning method in SAP based on raw materials. if you know how much finished product can be made out of one raw material then you can use SOP and create a prodcution plan as inactive version.
For customer delivery date, if you know the cumulative requirements then place this quantity in SOP as the sales plan with delivery dates and create synchronous production plan and save it as another inactive version.
Once you take a decision on which version to be used you can copy the version to a active version and transfer to demand managment and run mrp which creates planned orders.
Make sure you use backward scheduling in the material master
Thanks
Krishna -
SOP - Flexible Planning u2013 Demand Management.
Hello Gurus
Can any one guide me SOP - Long term plannng / Flexible Planning - Transfer to demand managment Process
Thanks
JJ
Edited by: JJ_SAP_S on Jul 28, 2008 12:24 AMHi,
Transferring SOP to Demand Management :
Use:
You can pass on data planned in Flexible Planning or Standard SOP to Demand Management.
Demand Management determines the requirement dates and requirement quantities for important assemblies and specifies the strategies for planning and producing/procuring finished products. The result of Demand Management is the demand program. The demand program differentiates planned independent requirements and customer independent requirements. It gives the information needed in MPS and MRP for planning at SKU level. The placing of sales orders eventually consumes planned requirements and triggers updating to the Sales Information System. This actual data can then be used as input for future sales planning. For more information, see PP Demand Management.
Prerequisites:
The system distributes the data to the appropriate plants in Demand Management on the basis of the quotas you set in Customizing (in Define proportional distribution across plants). You can also make these settings in the Flexible Planning or Standard SOP menu by choosing Settings ® Plant distribution. Plant distribution works as follows:
If a plant or plants can be found for the material in the planning hierarchy, data is transferred to Demand Management for these plants.
If no plant can be found in the planning hierarchy, the system checks to see which plants have been maintained for the material in the material master record. It then checks to see whether distribution quotas have been maintained for the material. If quotas have been maintained, the transfer to Demand Management is based on these quotas.
If no distribution quotas are found for the material, the system checks to see whether you have set generic distribution quotas; that is, distribution quotas that apply to all materials. If so, the transfer to Demand Management is based on these quotas. If generic quotas exist for some but not all plants maintained in the material master record, the system assumes that the distribution quotas of plants without generic quotas are 0.
If no distribution quotas are found at allu2014neither material-specific nor generic onesu2014, the system splits the data equally among all the plants in the material master record.
See also:
Plant Distribution Quotas
Features
Independent requirements are created in Demand Management for all materials whose data has been transferred. These independent requirements are created in the base unit of measure of the material. The base unit of measure of the material is not necessarily the same as the base unit of measure of the information structure or the unit in which you planned the material. See also Switching Units in the Planning Table.
You can transfer SOP data to Demand Management in the following ways:
Transferring Online, Synchronously and Automatically:
You set the following information structure parameters in Customizing for Sales & Operations Planning (in Set parameters of info structures and key figures).
Field name of the key figure whose values are to be transferred
Planning version from which the data is to be transferred
Demand version to which the data is to be transferred
The system creates or overwrites independent requirements in Demand Management every time you save this planning version of the information structure in Flexible Planning.
Transferring Online, Asynchronously and Manually
You choose between the following options:
Transfer of the planning data of all members of a single-level product group from standard SOP (a single-level product group is a product group whose members are materials)
Transfer of the planning data created for one material from standard SOP
Transfer of key figure values from an information structure
You make the following general settings:
The material or product group whose data you want to be transferred
The plant of this material or product group
The planning version of the information structure in which the data is stored
The dates for which you want the data to be transferred
Whether you want to check what the data looks like as independent requirements before you transfer it
The requirements type
If you do not make an entry, the system sets the requirements type via the MRP group which is maintained in the material master record.
The version of the demand program to which you want the data to be transferred
Whether this version of the demand program is active and therefore relevant to MRP
Depending on the option you chose in step 1, you set one of the following strategies.
Transferring Planning Data from a Single-Level Product Group:
You transfer the sales plans of the materials direct.
You transfer the sales plans of the materials as proportions of their owner product group (using the proportional factors defined in the product group master record).
You transfer the production plans of the materials direct.
You transfer the production plans of the materials as proportions of their owner product group (using the proportional factors defined in the product group master record).
Transferring Planning Data of One Material from Standard SOP:
You transfer the sales plan of the material direct
You transfer the sales plan of the material as a proportion of the product group of which it is a member (using the proportional factor defined in the product group master record)
You transfer the production plan of the material direct
You transfer the production plan of the material as a proportion of the product group of which it is a member (using the proportional factor defined in the product group master record)
Transferring Key Figure Data of One Material from Flexible Planning
The information structure from which you want the key figure data to be transferred
The key figure whose values you want to be transferred
This key figure must be a quantity key figure.
For more details go to the following link :
http://help.sap.com/erp2005_ehp_03/helpdata/EN/a5/63238b43a211d189410000e829fbbd/frameset.htm
Hope this helps.
Reward if useful.
Regards,
Tejas
Hope this helps. -
dear gurus,
can any body explains the concept of consistent planning in sap
it will be useful for all
thanks in advance
gideFOR CONSISTANCE PLANNING
The application allows planning at any level of aggregation: for example, high-level planning of planning hierarchies and/or product groups or detailed planning of finished products.
Not only can users create sales and production plans, they can also plan other items of information such as key figures from an information structure.
Moreover, resource leveling can be performed for work center capacities, materials, production resources/tools, and costs to ensure that resources are sufficient to meet targets.
Planning is carried out in an easy-to-use planning table like a spreadsheet, in which macros and events can be defined and actual data compared with planned data.
sop flow
create sales order t.c VA01
create prod order from sales order MANNUAL
disaggregate plnning valves
T.C: MC87 PLANN TO MATLS
T.C: MC74 VERSION MANAGEMENT
T.C : MC87 CHANGE IN PLAN
tranfer the planned reqmt to demand mag T.C : MC74
mrp run T.C: MD02 , MD04 -
Hello evey one.Iam Prakash and Iam new to SAP world.I am intrested in SAP- PP.Can any one tell me a breif introduction about SAP-Production Planning( PP ). What is the flow of SAP PP and how it is integrated with other modules in SAP. I wiil be very thankfull for ur reply.
Hello Prakash,
Production Planning is core module of SAP.It is related to actual manufacturing and about its planning activities.
For any company it is focus point. It involves many sub process like SOP,Demand Management,MRP,MPS, LTP,Prodcution Order Creation, Capacity planning and Prodcution Order Execution.In PP module you have to maintain main master data like Material master,BOM,Routing,Work Center.Your accuracy to SAP transaction will be more only if you maintain master data properly and accurate.PP has integrated towards many module , but major is with SAP MM and SAP SD along with SAP QM.
To understand more detailed views on SAP PP , use following link.
http://help.sap.com/saphelp_47x200/helpdata/en/ba/df293581dc1f79e10000009b38f889/frameset.htm
Thanks
Sharad -
Sales order reference at the time of Production Planning
Hi all,
Is there any Hard check (or) Validation at the time of assigning sales order in Production order?
to be more specific
At the time of creating production plann, we assign open sales order to that. Again if new production plan is created and with out knowing if he assign the same Sales order number system should block it.
Is there any solution for this
Regards
ShashiShashi,
Couple of important things to be noted.
1. How could you determine if the first user linking the SO to the Production Order really selected the correct one. It could be very much possible that the same Sales Order linked to the another Prod Order is actually correct.
Unless you have a business validation procedure to check this it will not be of much value to prevent duplicated.
You can read about the transaction notification stored procedure using the link below
https://service.sap.com/sap/support/notes/1011154
This transaction notification is a stored procedure available in a company database and can be accessed from SQL Server Management Studio
Suda -
Hi,
In "Basic Data" tab of Product Plan Detail, there's Status field which is the "User" status for the Product Plan. I am looking for the table which contains this Status field. DPR_PROJECT table only contain "System" Status field.
Thanks & Regards,
TonyHi
PO status is stored in Structure not in the table.
Please use the List displays to get the information like ME2N,ME2L, ME2M, ME2K etc
You can also get the information from the table EKKO, EKPO, EKET,EKBE
Hope it helps
thanks/karthik -
Sending Production Plan to Vendor / Supplier
Dear Sir
Ours is a production unit (assembly line) we use lot of components. So I want to know is it possible to send plan directly to Vendor by E-mail from SAP.
Thanks & Regards
VishalHi Vishal,
Sending out Production Plan to Vendors by email is possible but given nature of dataset involved (not documents in form of Production Orders) it may not be a very feasible option. Instead either develop a report to extract relevant Production Plan data and send it out as email.
But better look at Supply Chain Collaboration applications like SNC Supply Network Collaboration that has Outsourced Manufacturing processes catering to these kind of supplier / vendor collaboration requirements.
Hope this helps.
Somnath -
Daily Production Plan query changes
Dear Experts,
I was tried to do a daily production plan query, but i need to add one more feild in the below query, (ie) In sale order Document, Row level feild of Quantity ( RDR1,Quantity) should be in that query,
SELECT T0.[ItemCode],T1.[ItemName], T0.[PlannedQty] as 'Planned Qty', T0.[DocNum] as 'Doc No', T0.[PostDate], T0.[OriginNum] as 'Sale Order No', T0.[CardCode], T0.[CmpltQty] as 'Completed Qty' FROM OWOR T0 join OITM T1 on T0.Itemcode = t1.ItemCode WHERE T0.[PostDate] >='[%0]' and T0.[PostDate] <='[%1]'
Plz help me.
Thanks and Regards,
ManikandanHello Manikandan,
You can add the sales order into the production order, but you should now: there is no connection defined between sales order lines and production order, only the item code can be used as reference to sales order lines
I mean:
*if you have the same item in sales order lines in different position the query always multiplies the result. *
So you can join the sales order header for Origin Number and DocNum, and sales order lines by Itemcode
SELECT
T0.[ItemCode],T1.[ItemName], T0.[PlannedQty] as 'Planned Qty', T0.[DocNum] as 'Doc No', T0.[PostDate],
T0.[OriginNum] as 'Sale Order No', T0.[CardCode], T0.[CmpltQty] as 'Completed Qty',
T3.[Quantity] [Sales order Qty], T3.LineNum [Sales order Postion]
FROM
OWOR T0 join OITM T1 on T0.Itemcode = t1.ItemCode
left outer join ORDR T2 on T0.[OriginNum] = T2.[DocNum]
left outer join RDR1 T3 on T2.[DocEntry] = T3.[DocEntry] and T3.[ItemCode] = T0.[ItemCode]
WHERE T0.[PostDate] >='[%0]' and T0.[PostDate] <='[%1]'
Regards
J. -
Dear all,
i have on question kindly answer me if any one knows.
in standared practies of (SAP) PRODUCTION PLANNING how maney G/L's has to be assigned and what are they.
thanks in advance.
best regards,
irfanHI
generally it depends on your production process. at the time of implementation, consultant maps as per the requirments given by FI team
for example if you have production stages like finished product(stage 1 ,stage 2) this willl have one GLs,other semifinished (stahes) will havwe GLs, RMs,and consumptions GLs,GRs GLS etc.
-ashok -
Hi,
My Requirement is This report should provide comparision of Standard V/s Actual Machine hours utilization for a particular resource or for all the resources utilized in a given period and its variance. If the variance percentage is more than 10% it should be highlighted in Red colour as it is an area having potential / scope for improvement.
For this Scenerio please give me solution and tell me which info cubes, data sources , info objects i have to take please tell me i am new to production planning.
Thanks & regards,
Rajesh.Hi,
Check below thread for more information,
[Production planning Business Content Data sources and cubes;
Regards,
Durgesh. -
SAP PP (Production Planning) Master Data Definitions
SAP PP (Production Planning) Master Data Definitions and Transaction codes.
SAP PP (Production Planning) Master Data Definitions
• Factory Calendar
• Material Master
• Resource • Bills of Material (BOM)
• Production versions
• Master recipe
Factory Calendar: The factory calendar is defined on the basis of a public holiday calendar. The public holiday and factory calendar is a central module in the SAP System. It is assigned to a specific plant during the initial system setup and therefore used in many areas (e.g. in Logistics and in Human Resources) in the system.
Material Master: Material master comprises if all the basic data of the material for each department. The data covers all the relevant information required for the transactional flow e.g. sales, Planning, Production, Quality, Purchasing, Costing etc. Material master covers all the descriptive and control data and the flow of information depends on fields maintained within it. The integration of all material data in a single database object eliminates redundant data storage. Material Masters are created once and can be changed or extended whenever required
Bill of Materials: Bill of Materials or commonly called BOM is a formally structured list of components that make up a product or assembly. The list contains the material number of the component together with the quantity and unit of measure. BOMs are used in their different forms in various situations where a finished product is assembled from several component parts or materials. Resources: Resources are production facilities and persons involved in a production process that have capacities. They are subdivided into categories to specify their suitability for certain purposes or their use in certain processes
Product Versions: A production version determines which alternative BOM is used together with which task list/master recipe to produce a material or create a master production schedule. For one material, we can have several production versions for various validity periods and lot-size ranges. The production version determines the following:
• The BOM alternative for a BOM explosion.
• The task list (master recipe) and any alternate, as needed.
• Lot-size restrictions and validity parameters.
Master Recipes: A master recipe defines the following data that is required for the production of materials without relating to a particular order: processing steps, resources, material components, and control information for the process control level. Master Recipe enables to plan the production of materials (products). Therefore, Master Recipe is used as a template for process orders and run schedules as well as a basis for product costing. In a Recipe
• The Phases (work steps) to be carried out during production.
• The activities to be performed in the operations as a basis for determining dates, capacity requirements and costs.
• The use of materials during production.
• The use of resource. -
Clear the History Data Automatically in Production Planning Table MF50
Dear Friends,
I have the problem to set the Production Planning Table (Txn MF50) to
clear the history data automatically. Currently, all the history data
in the planning table has to be cleared manually.
Appreciate your help.
Rgds
Zahari Yusofinstead of just removing the whole history like private browsing do, i just want to remove browsing/download history and form&search. i didn't want to remove cookies and active logins, heheh. thank you
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