System creating procurement proposal for components having MRP type VB

Hello All
I am having a FG under which there are two raw materials ROH1 & ROH2, MRP type for FG & ROH1 is PD & lot size EX, MRP type for ROH2 is VB & lot size HB. When am running Single-Item-Multilevel MRP for FG (using txn MD02) system is creating purchase requisition for ROH2 as well which shall not be the case as its MRP type is VB (Manual Planning).
Looking forward to your valuable inputs for resolving this issue.
Regards,
J K Tharwani

Thanks for your inputs
         There is stock of ROH2 above the reorder point still the system is generating purchase requisition after I run the MRP for FG, I would like to inform you that I am running MRP of the FG against Customer independent requirement (Sales Order), am using strategy 50(MTO) for FG.
         I also checked the similar scenario with another FG but i kept strategy as 40(MTS) for it, & when am running the MRP against independent requirement of FG with 40 strategy am not getting any purchase requisition for ROH2 (having MRP type VB & lot size HB).
        Can you please make me understand this behaviour of the systtem. Again looking forward to your valuable inputs.
Regards,
J K Tharwani

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Max Number of Procurement Proposal for a date

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Hello Amit.
The materials planning creates a large number of order proposals in the amount of the fixed lot size for this one request for a fixed lot size (lot-sizing procedure 'FX') with a large number of requests and a small number of fixed lot sizes.
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Hi Everyone,
Material type := HAWA
My material procurement type = F i.e. External Procurement.
MRP Type = ND in Production server , and VB in Quality
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Material Status :- 15 Pre-release both for Quality and production server
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My client wants to run MRP for consumption based planning materials (MRP type: VB), for there individual plants. For this I have suggested MD01 for planning in the perticuler plant by using the user exit available in the screen. But then also, after MRP run system is plannig all the materials which have MRP type PD as well as VB.
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You did not mention what value is maintained in the field billing quantity in the copy control->Item settings. Check for the service item, what value is assigned. Put value A and re-test.
Note that whenever you change any settings in configuration side, you need to create a new documents to test the results of the settings. You should not use the existing documents.
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No item category exists (Table T184L EL VERP V )
Message no. VL320
Diagnosis
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c:=0 number ;
k:=1 number ;
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X_bom_comp_ops_tbl => l_bom_comp_ops_tbl,
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X_Error_Code => l_Error_Code);
if l_Error_Code = 0 then
for i in 1 .. l_bom_header_tbl.COUNT LOOP
V_bom_header_tbl.organization_code :='DSC';
Can we assign a table type to record type like below statement?
V_bom_header_tbl.assembly_item_name:= l_bom_header_tbl(i).assembly_item_name ;
k:=1;
I want to pass parameter l_bom_header_tbl(i).assembly_item_name into the for statement below: How to achieve this?
for j in 1 .. l_bom_components_tbl.COUNT LOOP
Can we assign a table type to table type like below statement?
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Edited by: ILovePlSql on Mar 22, 2010 7:51 AM
Edited by: ILovePlSql on Mar 22, 2010 8:16 AM

ILovePlSql wrote:
V_bom_header_tbl.assembly_item_name:= l_bom_header_tbl(i).assembly_item_name ;
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8        V_bom_header_tbl.ename := l_bom_header_tbl(i).ename;
9      end loop;
10 end;
11 /
PL/SQL procedure successfully completed.
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MRP type "VB" components generated dependent reqt. after MRP by sales order

Good morning to all SAP gurus
        I hav scenario for mech. industry where we r going to implement MRP run , having FERT which is MTO scenario and " PD" MRP type.and its BOM components having MRP type "VB" with no strategy type. At MRP run after creating sales order system generated purchase requisition for components(ROH) depends on sales order requirements along with reorder point PR. So please help me system shouldn't generate PR depends on sales order requirements should create as per reorder point PR only.
       EX.   To manu. 1 nos of FERT (PD) required 1 nos of ROH (VB) . we r creating sales order of 10 nos. , reorder pt is 11 and
stock is 15. after mrp run system generated PR for 10 nos which is dependent for sales order.
       Pls elaborate regarding above scenario. Thanks in advance.
Regards
siva

Dear
Practically speakig , system should generate special stock PR as you are dealing with MTO sales order and MRP should plan the depedent requirement accordingly based on the MRP4 -Indiviaul and Collective Indicator -1 .
But , if you do not want to consider it as special stock , then you need to assing MRP4 Individual and Collective Indicator -2 and run MRP MD02-2,1,1,3,3 .
In you case , you have already stock 15 pc and ROP -10 , so system will not genreate any PR because , it will fullfill the requurement ( 10 PC FERT -10 ROH) .Once the stock fall behind 10 , then it will trigger PR .
Hope this is clear
Regards
JH

MRP Type V1 - Does it create Exception Message for "Reschedule-in"?

Hello Experts,
We are using MRP Type V1 (Which has the Manual Re-Order Planning + External Requirements). However we are facing and issue with the Rescheduling part. Scenario is as following:
Material ROP is - 5000
Open Pur Ord is - 5000 (due in 01 June'09) based on the Std Lead time of the Material
Stok on hand is - 0
At this point a Sales Order is entered for 1000 pcs
After MRP Run, we expect an Exception Message for the Purchase Order to have "Reschedule-in". But, instead, system creates a PReq for 1000 pcs and the required date is NOT the Sales Order required Date but based on the Std Lead Time of the Material.
I have set the Material Lead time - 60 Days
I have set the Reschedule horizon - 0 Days ( I even tried with different Days but NO use)
However, when I change the MRP Type to PD, system generates a "Reschedule-in" Exception Message for the Purchase Order.
How can I get the "Reschedule-in" Exception Message for the Purchase Order with the MRP Type V1?
Thanks for your help in Advance!

Anil,
Reorder point/External MRP performs net requirements calculation (within replenishment lead time). If the existing firmed supply elements minus the existing requirements bring the projected stock below ROP, it will propose an order that will bring the projected stock back to reorder point. The proposal will generally come at replenishment lead time.
In the normal business cycle, your sales order would confirm to lead time, and you now have a confirmed sales requirement at lead time, plus a new purchase req to bring the stock back to the reorder point. The scenario you have described is working exactly as it is designed. Consumption based MRP will not normally try to reschedule supply elements to match requirements inside of lead time.
Rescheduling horizon generally is counted from the end of lead time. It won't help you here.
I guess if you insist on having a reschedule message, you could change your lead time to 0 days. Not a wise move in my opinion. You then have locked yourself in your choices of types of Sales order availability checks into one that ignores lead time. You also have to find a way to let your buyers/planners know what the 'real' lead time is when they place their orders on the vendors.
I don't know why you are using a consumption-based planning type (reorder point). It sounds like your business requirements are that you actually need to be using a demand-type planning method (eg, your supply elements are driven by your demand, not by a reorder point/desired stock level). If PD works the way you want, why aren't you using it?
Regards,
DB49

Creation of SDEB's for MRP type = VB materials.

Hi Gurus,
When we run plant wise MRP, SDEB's are created instead of Purchase requisitions for all Manual re-order point materials. We understand that SDEB's are created when the stock of tha material is above tha Re-order point, and this SDEB's indicate tha MRP controller whether he can create manually Purchase requisitions or not.
But, we are getting these SDEB's for the materials that have stock below the Re-order point as well. Which is not correct i think.?
For your information, when we run material wise MRP there are no SDEB's at all.
Please explain what might be the Root cause and the solution to over come this..
Thanks for your understanding..
Naveen.A

Dear colleague,
without checking the issue it is difficult to know if there is an error.
Please check if the following information can explain the behaviour of your system:
A)When you do MD01 or MDBT the creaton indicators defines in the
customising are used . whereas when you run MD02 or MD03 the creation
indicator on the individual screen is used.
Single-item planning and total planning follow a different logic
concernng the creation indicators.This is also described in the
documentation for Master Planning/Materials Planning (Chapter 4, Section
2) and in the Implementation Guide.
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Total planning:
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materials involved the creation indicator used in the screen is used.
C)The creation indicator makes sense only for materials having
procurement type external procurement (F) in material master. For the
materilas which are produced in house (Procurement type E) system will
always create planned orders.
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treated as Inhouse produced material by planning . Thus for such
materials system will always create a planned order. Now this planned
order can be converted into a production orer or into a purchase
order(via purchase Requisition).
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period , then the syetm uses in the opening period defined via the
scheduling margin Key. In material master , MRP 2 View we maintain
scheduling margin key. And in Transaction OPP1->Planning->Scheduling and
Capacity Parameters ->Define floats we maintain the opening periods per
plant. I am attaching details of Opening period :
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needs to analyse.Thus he has this buffer with him to rectify any issues
before converting the planned order into purchase requisition.
The opening period is only used in backward scheduling.
Suppose There is a requirement for a material on date =RD1
Let the Goods receipt processing time is= T1
Let the planned delivery time =L1
Let the purchasing Processing time = X1
Let the opening period for this material is P1
Time line for external procurement:
        Planned Del   Pur proc         GR Process
          Time            Time          Time
___|__________|_________|___________|___
              L1            X1         T1
   SD                                         RD1
Now accoring to Basic scheduling:
   Receipt/Requirements Date(RD1)
   Release/Start Date(SD) = RD1-T1-L1-X1
Now let me explain to you when the planned order an purchase
Requisitions are created:
Let us say the date on which you do MRP be MR1
OD = Opening Date
From above diagram :
                                 Opening Per
                                 In Sch Mar Key
__________________|______________|
XX                          OD                 SD
                                              Release/Start Date
If your MRP date(generally Today) is lying between XX and OD (and
excludind OD)then
MRP creates planned order and if it lies between (and indclind OD)
OD and SD then we create purchase req.
when your MRP date comes between the period OD and SD then you do not
have time left to analyse and therefore instead of you in such cases
forgetting and delaying system automatically creates purchase req.
      In general if , if your order start date or release date is after
the opening period from today then MRP will create planned order.
Oterwise it creates Purchase req.
Check also if you have the note 1063969 applied in your system.
I hope it solves the issue. Otheriwse I think you should open an OSS message with connection to your system,
best regards,
maria

MRP type for two different types requirments( Sale order and PIRs)

Dear All,
We have requirment some materials we have sales order and PIRs. For sales order we want to consider with "MRP type" as PD and PIR we want to consider "MRP type" as VB manual reorder point planning.
Is there any stadard solution.
If standard solution not possible also poivde some inputs on enhancement.
Regards
Sailendra
Edited by: nivedita yadav on May 7, 2010 2:31 PM

Sailendra,
your post is confusing, how you want to different MRP type for same material?
and why its needed?
1) you can use MRP type PD , and incoming sales order will search in existing stock or will create procurement proposal ( depends upon what strategy you are using)
2) If you are using VB then when ever you stock will fall below the reorder point you maintained in material master , system will create new procurement proposal, here the manual means the value you need to maintained manualy for reorder point and safety stock.
In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
hope it will help you.
Regards
Ritesh

Procurement qty restriction while running MRP

Dear Expert,
In our plant there is a GCPB consent issue,in GPCB consent issue we can dispatch only limited quantity of product as per the approved quantity per month, in other words we can't dispatch the material above GPCB approved quantity.
For example :
We have a product Sodium chloride which GPCB approved quantity is of 25 kg per month, that means we can't procure more then 25kg for this product. So please guide me how can i control the procurement of this product during MRP Run so that system will not generate the PR if the quantity including the stock is more than the GPCB approved quantity.
Regards,
Phalgun Patel

Mario asked you planning method which means MRP type , not planning strategy.
From your reply I assume that you're using PD. Change it to VB and enter the manual re-order point values.
For example: enter your re-order point as 5, lot size as HB and maximum stock level as 25, in this case as soon as stock goes below 5 (let assume it goes to 4) it's gonna create a procurement proposal for a quantity of 21.
or
enter your re-order point as 5, lot size as MB (monthly lot size) and rounding value as 25, so whenever stock goes below 5 it will create a procurement proposal for 25.

System creating procurement proposal for components having MRP type VB

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