Warehouse capacity values
Hello All,
I am looking for the the functionality in SCM that would help my organisation put "capacity" for warehouse/plant may be for every day or even every hour so when when the order scheduling takes place, it takes into account the capacity and possibly allocate the next day delivery if there is no capacity available.
Example: On 23rd Feb, our warehouse can process 200 orders having 1200 units. If there is a backlog of 180 orders with 1150 units, the next upcoming order of 50 will be processed today so system should provide CGID of today but if the order is for 110, then it goes to tomorrow's CGID. The capability should definitely exist somewhere because how else can you set the GATP to work accurately if you don't have restrictions enabled.
If such functionality do not exist, I want to understand what is the nearest capabilty that we can take advantage of.
Thanks,
Ali
Edited by: calyps on Feb 23, 2012 5:33 PM
The storage type customizing defines how you do capacity checks.
No capacity check
Check according to maximum weight
Check based on palletization accord. to SUT 1
Check based on maximum quantity per bin in storage type
Usage check based on material
Usage check based on SUT
Usage check based on material plus SUT
Based on these settings SAP allows maintenance of appropriate fields in create/change storage bin and uses those storage bin fields and fields from material master to calculate capacity values for the quant (table LQUA) and capacity usage in table LAGP.
Capacity calculation is a wide area in WM, almost no customizing, small maintenance in master data, but a large area for creating errors in fields of table LQUA, LAGP while doing movements.
I recommend to read the single field helps (F1) and compare all with the info from OSS note 392776.
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Symptom
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Other terms
Inventory Audit Report, Stock Audit Report, warehouse, cumulative, value, zero, quantity, average cost, System Initialization, per company, use perpetual inventory, SAP Business One
Reason and Prerequisites
Consulting
Solution
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<< Moderator message - You have a better chance of getting answers to a question if you flag your thread as a question rather than removing the flag. >>
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Hi Gurus
I put in the customizing of storage type Addition to stock "M" and in the material master I mark the flag for addition to stock this does not work as spected, when I receive a PO with 2 materials on it, they go to 902, then I try to process the posting change notice but I get error no destination storage bin could be found in storage type XXX
These 2 materials have the same storage section, and I have correctly defined a strategy to place accordingly this storage section,
The current putaway is L next empty bin, and if I change to "I" addn to stock then system allows the putaway but just for one materials automatically, with the second one I still get the error but If I manually type the bin of the storage section then It allows putaway too.
Can you explain what needs to be done to allow putaway of stock in a storage type wich is divided into 3 storage sections, 2 of them are assigned to two bins each (2X2=4bins), and the last storage section is linked only to one bin. (Total of 5 bins)
The rare thing here is that in the first 2 storage section that have 2 bins each, I can put material on it only one palled on each bin, if for some reason only half pallet is placed, then no more stock can be placed there, How to check this capacities?
And for last the strategy is that system tries to putaway first in storage section 1, if no empty bin then try in sto section 2, and if no empty bin there, then it should go to storage section 3 (wich has only one bin attached) but I want to make this bin like infinite capacity so if there is no room in the first two storage sections (4 bins) then it will go to the las storage section wich can allow addition to stock and mix storage.
Please your inputs will be really appreciated on what atrategy and capacity cetting need to be done on customizing and material master of material to achieve this.
RegardsJulio,
Better late than never...Here are the other capacity check methods:
Check 2:
=======
o SUT check must be active - if not, then config for SUT assignments to ST will not be used
o For the material no specific capacity data needs to be entered
o For the bin no specific capacity data needs to be entered
o Example:
u2022 Material: 1234
u2022 Liters per CAS: 4.800
u2022 ST/Bin: 112/112-01-01
u2022 Max Bin Weight: 1,500Kg
u2022 Total Capacity: 3,000
u2022 Stock to be placed (Weight): 907.200L = 2,721.600Kg (1L = 3Kg)
u2022 Transaction SUT: T1
u2022 Allowed SUT for ST: C1
o The system stops the transaction for the transaction SUT is not valid according the SUT allowed per Storage Type configuration. Message: Storage Unit Type is not allowed for ST112.
Check 3:
========
o The material must be created for the specific ST (WM2 masterdata view) and the maximum bin qty needs to be speicfied.
o For the bin no specific capacity data needs to be entered
o Example:
u2022 Material: 3344
u2022 Liters per CAS: 4.800
u2022 ST/Bin: 113/113-01-01
u2022 Max Bin Weight: 1,500Kg
u2022 Max Bin Qty: 750L
u2022 Total Capacity: 0
u2022 Stock to be placed (Weight): 768L = 2,304.000Kg (1L = 3.000Kg)
o The following checks were done:
u2022 Bin Quantity Check
u2022 The maximum bin qty was set to 750L (Base UoM)
u2022 The quantity of the product to be placed was 768L ( = 2,304.000Kg). This qty is more than the maximum bin quantity which is 750L (Base UoM), so according to the quantity the product may not be placed in the bin. Message: Maximum qty for storage bin 113-01-01 will be exceeded by 3.750CAS.
o Note from the above that the error message is expressed on the putaway quantity and not the capacity quantity.
o Note: No weight and volume checks are done (see the weight of transaction > bin maximum weight)
Check 5:
========
o Additional config: SPRO Logistics Execution Warehouse Management Master Data Material Define Storage Unit Types - Specify the capacity for the SUT
o For the material no specific capacity data needs to be entered
o For the bin the Total Capacity field must be filled
o Example:
u2022 Material: 5678
u2022 Liters per CAS: 4.800
u2022 ST/Bin: 114/114-01-01
u2022 Max Bin Weight: 1,500Kg
u2022 Total Bin Capacity: 3.000
u2022 Total SUT Capacity: 5.000
u2022 Stock to be placed (Weight): 907.200L = 2,721.600Kg (1L = 3.000Kg)
o The following checks were done:
u2022 Capacity Check according to SUT Capacity:
u2022 The capacity of the SUT used is 5.000
u2022 The capacity limit for the bin is 3.000
u2022 The error message is displayed stating that the placement capacity is more than the allowed (maximum) capacity:
5.000- 3.000 = 2.000 (Message: Storage Unit Type C1 exceeds remaining capacity by 2.000)
o Note that no check according weight was done. The transaction weight was 2,721.600kg vs the maximum bin weight of 1,500.000kg
o Note from the above that the error message is expressed on the putaway quantity (SUT capacity used) and not the capacity quantity.
Check 6:
========
o Additional config: SPRO Logistics Execution Warehouse Management Master Data Material Define Storage Unit Types - Specify the capacity for the SUT
o For the material enter a capacity value (WM1 view)
o For the bin enter a capacity value
o Example:
u2022 Material: 1007
u2022 Liters per CAS: 4.800
u2022 ST/Bin: 115/115-01-01
u2022 Max Bin Weight: 1,500Kg
u2022 Material Capacity per BUoM: 1.000
u2022 Total Bin Capacity: 800.000
u2022 Total SUT Capacity: 5.000
u2022 Stock to be placed (Capacity): 907.200L + 5.000 = 912.200
u2022 Stock to be placed (Weight): 907.200L = 2,721.600Kg (1L = 3.000Kg)
The following checks were done:
u2022 Capacity Check according to SUT Capacity:
u2022 The capacity of the SUT used is 5.000
u2022 The capacity limit for the bin is 800.000
u2022 The error message is displayed stating that the placement capacity is more than the allowed (maximum) capacity: 912.200 - 800.000 = 112.2000 (112.200 / 4.800 = 23.375CAS). Message: Maximum qty for storage bin 115-01-01 will be exceeded by 23.375CAS.
o Note that no check according weight was done. The transaction weight was 2,721.600kg vs the maximum bin weight of 1,500.000kg.
o Note from the above that the error message is expressed on the putaway quantity (SUT capacity used) and not the capacity quantity.
======================================================================================================
There you go (I hope I've got all the detail down).
Cheers,
Hein
Edited by: Hein Botha on Mar 23, 2011 11:18 PM
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