Warrior says it's fixed, repaired permissions, still won't boot

In chronological order:
Last weekend - updated several pieces of software, and did all apple updates. I think it was already at .11, but I'm not quite sure. Other than Daylite and Office for Mac 04, there are no other pieces of non-Apple software.
Tuesday - Daylite crashes. Salesperson powers off the mini instead of force quitting. Mini will no longer boot.
Attempted fixes:
Booted from install disc, ran disk utility first aid which located 2 or 3 folder and file errors, which it could not fix.
Purchased DiskWarrior, which ran fine, found the errors, and repaired them. Used DW to check files and hardware, both of which were reported to be fine. Ran fragmentation check, which showed very low levels of fragmentation.
Still wouldn't boot from the hard drive.
Booted from install disc again. Ran first aid again, which now showed drive as OK, and reported no errors. Then I checked permissions. Errors were found, and first aid successfully repaired them.
However, it still won't boot from the HD. It gets stuck at the spinning gear.
Does anyone have any thoughts about what I should do next, short of reformatting and reinstalling?
Thanks,
Ross

Certain system files required for startup are either damaged or missing. You will have to reinstall OS X. You should be able to do so as follows without erasing the hard drive:
How to Perform an Archive and Install
1. Be sure to use Disk Utility first to repair the disk before performing the Archive and Install.
Repairing the Hard Drive and Permissions
Boot from your OS X Installer disc. After the installer loads select your language and click on the Continue button. When the menu bar appears select Disk Utility from the Installer menu (Utilities menu for Tiger.) After DU loads select your hard drive entry (mfgr.'s ID and drive size) from the the left side list. In the DU status area you will see an entry for the S.M.A.R.T. status of the hard drive. If it does not say "Verified" then the hard drive is failing or failed. (SMART status is not reported on external Firewire or USB drives.) If the drive is "Verified" then select your OS X volume from the list on the left (sub-entry below the drive entry,) click on the First Aid tab, then click on the Repair Disk button. If DU reports any errors that have been fixed, then re-run Repair Disk until no errors are reported. If no errors are reported, then quit DU and return to the installer.
If DU reports errors it cannot fix, then you will need Disk Warrior (4.0 for Tiger) and/or TechTool Pro (4.5.2 for Tiger) to repair the drive. If you don't have either of them or if neither of them can fix the drive, then you will need to reformat the drive and reinstall OS X.
2. Do not proceed with an Archive and Install if DU reports errors it cannot fix. In that case use Disk Warrior and/or TechTool Pro to repair the hard drive. If neither can repair the drive, then you will have to erase the drive and reinstall from scratch.
3. Boot from your OS X Installer disc. After the installer loads select your language and click on the Continue button. When you reach the screen to select a destination drive click once on the destination drive then click on the Option button. Select the Archive and Install option. You have an option to preserve users and network preferences. Only select this option if you are sure you have no corrupted files in your user accounts. Otherwise leave this option unchecked. Click on the OK button and continue with the OS X Installation.
4. Upon completion of the Archive and Install you will have a Previous System Folder in the root directory. You should retain the PSF until you are sure you do not need to manually transfer any items from the PSF to your newly installed system.
5. After moving any items you want to keep from the PSF you should delete it. You can back it up if you prefer, but you must delete it from the hard drive.
6. You can now download a Combo Updater directly from Apple's download site to update your new system to the desired version as well as install any security or other updates. You can also do this using Software Update.

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    Avoid playing heavy games and running intensive applications: Such programs very often cause the underpowered integrated graphics card and CPU to overheat, which causes all these issues. Use a desktop machine with dedicated graphics for such programs if you want your laptop to last.
    Again, always take out the hard drive before any of these procedures if you don't wanna lose any data, and if you can, any other components that can get damaged in the way. Note that a reflow, particularly the oven or heat gun methods are usually last-ditch resorts because they can permanently damage your computer, in particular if performed incorrectly. DO IT AT YOUR OWN RISK. I can't be held responsible for any accidents or unwanted results that may occur after following this tutorial. If you have doubts, then you're generally better off sending your laptop to professional technicians than trying to repair these kind of issues by yourself. Unless a repair costs more than replacing your laptop, that is.
    And before starting any of these procedures, try to research your issue on the Internet as much as you can. Search for your particular model, search in this exact same forum and any other as you'll be able to read about people experiencing this problem. You can search reflow on your favorite search engine and you'll find detailed tutorials and many videos which will show the procedure and help you do a better repair. Once you're very comfortable and knowledgeable with the subject, you can go ahead with the repair.

    This is actually good stuff and well written but I hesitate to advise people to use either the "oven trick" or really even the heat gun method as both are notriously short-lived even if they appear effective. Your far better bet is to send the board in to one of the vendors on the internet who are set up to do a proper reball. Even those fixes are good for maybe 12-18 mos. But again, you get a high grade for spelling it out.

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