Blu-ray error:"file already exists", code "6" , Note : 118240 11771552 11826176

It has been a 3 days that i have try to make Blu-ray .ISO image on Encore CS5, i always have that message: Blu-ray error: "file already exists", code "6" , Note : 118240 11771552 11826176. Everything seems to work fine before.
Windows 7 Ultimate 64bit,
Intel Core i7-2600K Sandy Bridge 3.4GHz,
CORSAIR CWCH50-1 High Performance CPU Cooler, ASUS P8P67 PRO,
G.SKILL Ripjaws X Series 16GB,
EVGA GeForce GTX 460 (Fermi) 2GB ,
Matrox MXO2 with MAX,
COOLER MASTER HAF 932 Black ATX Full Tower Computer Case,
Adobe CS 5 Production Premium
thanks in advance

Thank you ram8kumar. I will answer step-by-step, as you did:
- there is no subtitle in the project
- .PSD file is not to large, 2 files 1920X1080 and only 2-3Mb, and they only used as menu (I did this a milion times before), there is no slideshow in the project
- Disc name is not blank
- there is no sledeshow (burning a slideshow with no pan and zoom or with no transition with H264 settings)
Lest two might be the problem.
- I exported .h264 files from PPro CS5 with Matrox MXO2 Mini with MAX, Matrox preset and if I remember right target was 30Mb/sek
- Audio and video  track duration in the timeline was 1(one) frame  difference.
Thank you agan, and I will post the results as soon as I will get done with it.
Vladymyr.

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