BPM: Issue with Collect Idocs in Production which is used to work in Test.

Hi,
We are using BPM for our interface to collect the idocs,
- Header Idoc will consists of number of bundles of Detail idocs.
- Each bundle consists of 100 Details Idocs..
We used packet size as 100 in ECC partner profile and Idoc package as 100 in Sender Idoc adapter in PI.
Example for 103 idocs,
header idoc will send count as 2 (100 and 3).
Detail Idocs will come in two 2 bundles(2 message ids), with 100 in one message id and 3 in another message id.
we used BPM to collect all the detail idocs before mapping to final target message.
The interface is working fine in our test system, but it is not working in production.
The interface is working fine for the idocs less than 100. Problem is only when the count is more than 100.
We compared BPM in both test and production and we didn't find any difference in the process steps.
Anyone has any idea what might be wrong ?
Any help will be appreciated.
Thanks
Deepthi.

Mapping problem which is cleared now.

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/people/stefan.grube/blog/2006/09/18/collecting-idocs-without-using-bpm - collecting IDocs without BPM
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