Byproducts from Production process

Hi all,
Any suggestions how I can handle by-products being produced in the Production process?
The scenario is...
BOM
Produced Item: 1(unit) X P1 - 1000lt Drum of Liquid Syrup
By-product Item: 2.5(kg) X B1 - Waste Metal
Comp1: C1 = 5 Unit (a 200lt Drum Liquid Ingredient)
Comp2: C2 = 1 Unit (a 1000lt Drum Packaging Material)
So as the above goes, To Produce 1 X P1, I need 5 x Drum of 200lt Ingredient and 1 X Packaging Drum. In the production process, we get waste material B1 which is the packaging material of our C1 component and this B1 waste material is stocked and is sold to recycle companies.
How do we incorporate this in our BOM? Can SBO handle By-products?
Thanks

Hi Noor
Your explanation for my questions were sufficient.
SBO addressing the co-products concept.
Try out following steps and let me know results.
<u>Material Masters Required</u>.
1. Main Product - 1000lt Pkd. Syrup
   While creating above material master "tick" the
   co- product indicator in MRP-2 Procurement Tab.
2. 200lt Pkd. Ingradient. Maintain all views as required.
3. Drum Empty 200lt - "tick" the co-product indicator in
   MRP-2 view.
4. Empty drum 1000lt maintain all views as required.
<u>BOM Design</u>
1. Header - 1000lt. Pkd Syrub
2. Bom Items. Other than Header materials.
    *Important Note: For Item Drum Empty - Qty should
     be -ve. ie. as per your input give 5-.
    select this item and click "detail" icon which will
    take you details of above item. There in Basic tab,
    General Data "tick" co-product indicator. SAVE BOM.
Now Run MRP after maintaining all master data.
hope above steps will help you to start.
Rest in next.
Best Regds
Poongunran

Similar Messages

Returns from production against Process order

Hai
Can anyone suggest, how to intimate to stores department from production to receive the shop floor returns when any process order is cancelled.
Note: Here stores department should know through wich process order/reservation the material to be received. based on the reservation / intimation, stores department shall receive the material. (This transaction can be done in two steps)
Regards/Ramu

Hi Ramakrishna,
You can have a cancel form which contains the Process / Production Order nos. In this form you can intimate your store whether to receive back the entire components or only selected components.
The store can then post a reversal for this using MB1A, cancel w.r.t the order specified in the form.
I hope this meets your requirement, if not revert.
If helpful award points
Regards,
Vivek

Backflush --Goods receipt from Production -- Goods Issue 261 Process

Hi all
Can anyone please explain the steps that take place in SAP right from when backflush -goods receipt from production happens to the goods issue with movement type 261. At what point does 914 Interim get involved, TR/TO creation etc..
I have an issue where there are stranded open TR's left out which are associated to 261 mvmt type and I would like to understand the whole process better to be able to look analyze the issue. .
Thanks

Hi,
In Standard SAP and RF transaction,
If GR is done for the order, system will generate a TO to place the stock in the warehouse bin, based on the stock placement strategy (thro stock placement indicator) it will search the correct bin location.
So TO will be generate automatically then you can scan the TO to confirm it through RF gun, warehouse staff can confirm the TO by scanning it (LM03).
If you need the GR to be done by the production staff by scanning the order number, you need to go with the development, so in the RF gun, they can scan the order and enter the qty to be received and in the back ground TO will be created and warehouse staff can scan and confirm the TO.
Thanks,
JK

Receipt from Production

Hi Expert !!!
Here is my Client Requirement..
System will provide the List of Specific warehouses into which use can enter the quantity u201Creceived from Productionu201D. By default it will show Zero for each warehouse. User can enter the received quantity into respective warehouse. And By click save system will save a New u201CReceive from Productionu201D?? document. This process will update the Balance Quantity field. The process can be repeated numerous times on a single day until the balance qty is equal to zero. There needs to be a check that does not allow the user to receive more than the planned qty.
This is in the Matrix form.
Goods Received of Production Order XXX
Warehouse1 | WareHouse2 |   WareHouse3 |    WareHouse4    | Quarantine
10                 |       2                |     1.0               |        5                  |            200
2                   |
for this i have to make the Query in which i got All the wareHouses and in those warehouses i have to enter the Quantity which is completed in the Receipt from Production..
Can anybody write the Query for this scenario...
Thanks

Hi Expert !!!!
I want to add Receipt from Production Document Using "oInventorygenentry" , but there is problem i m not be able to add a single Document..
My Code is here !!
_Receipt = _Company1.GetBusinessObject(SAPbobsCOM.BoObjectTypes.oInventoryGenEntry)
If _WH5 <> 0 Then
                _Receipt.Lines.BaseType = 202
                _Receipt.Lines.BaseEntry = Buff (Integer value)        ' The DocNumber Of a Production Order
                _Receipt.Lines.Quantity = _WH5 (Quantity )
                _Receipt.Lines.TransactionType = SAPbobsCOM.BoTransactionTypeEnum.botrntComplete
                _Receipt.Lines.WarehouseCode = "01" (Wahre House Code )
                ' Try to add the Draft object to the database
                Ret = _Receipt.Add()
                If Ret <> 0 Then ' If the addition failed
                    Company1.GetLastError(ErrCode, MsgErr)
                    MsgBox(_ErrCode & " " & MsgErr)
                    SBO_Application1.StatusBar.SetText("Item Could not be issued !!!!!") ' Display error message
                Else
                    _Receipt.Add()
                End If
here i got error -5002 IGN1 trnas type ..something like that...
if anybody tell me how to resolve this error..
thanx

Batch Traceability for Sugar as raw material during the production process

Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
The raw material (sugar) is received in tank S5 at different points of time, and its content is transferred to tank B1 for storage purposes as well as for mix the sugar with other material such as water.
At a specific moment the S5 tank contains only a single batch, while the tank B1 contains more than one batch. Tank B1 is used in order to supply the production line and the corresponding material consumption is triggered in backflush as soon as the production activity is declared (production confirmation). Along with the material consumption the batch determination takes place and a complex algorithm is applied: at a very high level, the single batch is consumed depending on its percentage inside the mix of composition and in case the this
percentage is under a threshold level the current batch should be full used in order to avoid that it will exist for ever.
Moreover, the good movement reversal (reversal of material consumption) and its correction lead to a complete new calculation of all the batches consumed after the original movement date/time. This means that the algorithm for batch determination should be reapplied for all the consumptions subsequent to the original movement.
On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
As requirement AMSB needs to post the material consumption starting from EWM, this means that EWM should be the master system in this case and the correspondingmovements have to be transferred to ECC afterwards. This mainly because EWM should guarantee the business continuity in case the ERP system is not available.
AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

DRQ: Different default warehouse for Sales,Purchase and Production Process

Hi Experts,
In my recent Implementation Project I realised that there should be provision of capturing and using different default warehouse for Sales,Purchase and Production.
For example in manufacturing company
1. Default ware house for Purchase process should be QC ware house for raw material.
2. Default ware house for Production process should be RM ware house for raw material (components).
3. Default ware house for Production process should be QC ware house for Finished Good (Parent Item).
4. Default ware house for Sales process should be FG ware house for Finished Good (Parent Item).
I hope the idea is clear, I am looking for 3 different set as default warehouse for each item in Item master Inventory tab.
Internally when a user create a document than default warehouse is to be picked up from this setting !
Best Regards,
Samir Gandhi

Hi !
I guess the indicator "Exclusive" in the accessess of the access sequence can meet the requirement if I have note misunderstood the issue.
Press : F1 help on Exclusive Indicator -
Indicator: Exclusive condition access
Controls whether the system stops searching for a record after the first successful access for a condition type within an access sequence.
Thanks & Regards

Subcontracting / Outsourcing of Production process

Dear Team,
We have taken Manufacturing Module recently on our BYD recently.
but we are unable to define / locate out sourcing process in system.
Complete Scenario described as below
Procurement of Raw Material ---> BOM ---> BOO (two step) --->Quality Check ---> & Finish Goods.
In this we have Two step BOO (cost loaded through resources)
In-house Processing
Milling (Cost = Rs 10/-)
Drilling (Cost = Rs 10/-)
Sub-Contracting Processing (we pay below cost to contractor who process goods in his premises)
Hardening (Cost = Rs 15/-)
Blackening (Cost = Rs 15/-)
Unable to sort out below queries :
* Sub contracting cost is billed two times (in purchasing as cost center & in BOO Processing),
which means if actual Cost is Rs 50/-, additional Rs 15/- cost loaded through PO)
* If we remove subcontracting process from BOO then we loose track of production process (still production cost of material is not calculated anywhere)
Experts.....
Please give your valuable suggestion.
Regards,
Vishal Kambare
Message was edited by: Caetano Almeida - Personal information removed, according to the SCN rules of engagement

Hi Vishal,
not sure if I understood correctly, because costs from a BOO are not billed. However I think you want to avoid that costs are collected on the one hand side based on resource rates and via purchasing.
Maybe you could try the following:
- create two resources, one with a cost rate reflecting the subcontracting and another w/o a cost rate.
Then create two alternative production models with either of these two resources.
- Use the production model w/o a cost rate for poduction
- Use the production model with a cost rate for material cost estimate. You can give this production model a higher priority for product costing.
Hope this helps.

No authorization to purchase from product category X

Hello,
when I click on shop and select the product (relicated from BE), while adding this item to SC got the error 'No authorization to purchase from product category xxx', but for the same material and product category I can create a free form SC or PO (through process purchase order) or a contract. I have assigned the rite Product categories to user and PGRP. pls let me know if you have seem this message before?
Thanks,

Hi,
Please assign the product category in the extended tab in transaction PPOMA_BBP for the user.
In the transaction PFCG, for the role of Startegic purchaser,under the Personalization tab,set the attribute BBP_WFL_SECURITY to '4'.Also,check the authorisation data for the Strategic purchaser role.
You can check by giving SAP_ALL access temporarily.
BR,
Disha.
Do reward points for useful answers.

Problem in Production Process

Hi
My client receives vehicle from customer and changes into ambulance.Assembly process is done here.
According to him there are stages in production like:
1. Structure
2. Insulation
3. A/c fitting
4. Despatch
These are the stages.Now he wants to issue items to each stages with fixed decided quantity.*There is BoM for each stage but
problem is no new parent item is formed*.So i cant use production process.For this i have made store, Structure, Insulation, A/c fitting, Despatch as warehouses in the system so that items could be issued from store to these warehouses stages wise.
Now the items issued to structure, insulation will make medical component as a item.And item issued to A/c fitting, Despatch contribute to form ambulance component.
Now during delievry medical component,ambulance component and vehicle that was received will be invoiced to customer.
Please suggest me how can use this process in SAP B1?
Thanks

There is no purchase of vehicle it is just receipt of vehicle from the customer and then passing the same vehicle through various stages and then receive ambulance at the last.
At each stage items are issued from store.
If i could use production process then it was easy for me to alott a serial no to the production process but now imn not able to solve this production procedure in B1, so tracking will be definatly nxt issue.
But in system what i calculate is that he wants inventory transfer from store to these warehouses and then at last consuming them to form new product.

How to Refresh UAT Primary/standby from Production primary/standby

Hi ,
We have the following setup :
Primary/standby - Production
Primary/Standby - UAT
I need to know the process on how to refresh the UAT primary/standby .
I'm thinking on the following lines :
1] If we have the export dump of production , can we go ahead and drop the schemas to be refreshed on both UAT Primary and UAT Standby UAT then perform the schema import on Primary UAT .
2] In case if I have to do a full refresh of UAT , do I need to rebuild the UAT environment from the proudction backups Ie,
(i) Drop both the UAT primary and UAT standby database .
(ii) using the produciton backup built the UAT Primary . Take the UAT primary backup and build the UAT standby .
Appricaite if any one can provide some best practices to refresh UAT from Production.

That setup seems to be rare. We assume that the Standby Database is used for testing and have a feature for that called Snapshot Standby.
But in your scenario, you need to develop your own techniques for "refreshment of the UAT Primary".
An easy way (if your Primary is not too large): Throw away your UAT env each time the "Production Primary" changes and RMAN clone it to "UAT Primary" then.
Then RMAN duplicate "UAT Standby" again. Could be relatively easily scripted.
But again: Why not just create an ordinary Standby on your UAT hardware and use it for testing with Snapshot Standby feature? Much easier to maintain.
Kind regards
Uwe Hesse
http://uhesse.wordpress.com

Transform from Business Process Expert to Value Scenario Experts !!!!

Hi Business Process Experts,
Its time to think ahead for all of us to be in line with SAP Business Suite 7.0
SAP Business Suite 7:
Establish Process Excellence, Lower Costs, And Capture Opportunities
SAP Business Suite software provides best industry practices with industry-specific applications and the core applications of SAP Business Suite:
SAP Customer Relationship Management
SAP ERP (enterprise resource planning)
SAP Product Lifecycle Management
SAP Supply Chain Management
SAP Supplier Relationship Management
No more stovepipes -> Flexible end-to-end processes
Deploy as you go -> Stepwise projects and installation
No more upgrades -> Enhancement package = innovation packages
Dynamic -> Re-usable enterprise services
Industry-focused -> Delivers integrated industry solutions
Extensible -> Easy expansion beyond ERP
Choose Which Value Theme belongs to your current Business Process ??
7 power packed themes and value scenarios:
(1) High Performance Assets
-Ready to Run (Efficient Design / Build / Commission)
-Manage by Exception (Visibility and Optimization)
-Run the Asset (Maximum Uptime)
-Intangible Property Management
-Stay Safe (Keep in Compliance)
(2) Operational Excellence
-Lean Manufacturing
-Integrated Sourcing and Procurement
-Integrated Logistics
-Efficient After-Sales Service
-Continuous Performance Improvement
(3) Product and Service Leadership
-Continuous Product Innovation
-Integrated Product Development
-Embedded Product Compliance
-Product Delivered as a Service
(4) Responsive Supply Networks
-Collaborative Demand and Supply Planning
-Manufacturing Network Planning and Execution
-Logistics and Fulfillment Management
-Characteristic based planning and execution
-Service Parts Management
-Supplier Network Management
(5) Superior Customer Value-Optimize Sales and Marketing Investments
-Creating the Optimal Offer
-Seamless Order Fulfillment
-Differentiate though Service Excellence
-Customer Centric Marketing
-Accelerated Lead to Cash
(6) Financial Excellence-Gain Efficiency in Finance
-Optimize Working Capital
-Drive Strategy and Growth
-Manage Risk and Compliance
(7) Best People and Talent-Building the Workforce
-High Performing Organization
-Sales Force Performance
-Compliant Workforce

"Transform from Business Process Expert to Value Scenario Experts !!!!"

SAP AII for production process

Hello,
I'm an ABAP programmer but I have to find some information (integration scenario example) about using RFID for managing a production process with SAP.
I found only for SCM:
http://help.sap.com/saphelp_autoid40/helpdata/en/43/ec3b1c601f6bf1e10000000a11466f/content.htm
Is it posible to manage a production process with SAP's AII <-> XI <-> ERP like it can be done for SCM?
Thanks.
Traian

Hi Mustata,
   Yes it is very much possible to RFID enable the SAP R/3 Production process.
   AII 4.0 supported out of the box execution of Outbound delivery process and Inbound Delivery process.
   The configuration guide for same are available at this link http://service.sap.com/scm
    you can get the config guide in detailed information of RFID under SCM.
   Now answer to your question SAP AII for production process.
   AII 5.1 supports creation on new document in AII. Also the documents from backend system SAP R/3 sent to AII via XI with the help of standard document interface.
The documents related to production process can be then executed in AII with the help of RFID and after document execution in AII, if required, the document data can be sent to SAP R/3 for completion of the document in backend system.
Hope this answers your query. Do read the configuration guides.
If same process needs to be done in AII 4.0 then customisation will be need to implement the production process integration.
Thanks and regards,
Amit Deshpande

Missing datafile after cloing oracle EBS from production to test

Good Day
I have done a restore from the production system to the test system some time ago . Today I got an error on my test system saying ORA-00376: file 375 cannot be read at this time . After checking I found that the file seems to be missing on the test environment .
SQL > select file_name from dba_data_files where file_id=375 ;
/gldb11i/devdb/9.2.0/dbs/MISSING00375
So I got the name from production and since the file seems to be avilabe in test I did the rename as follows :
SQL> alter database rename file '/gldb11i/devdb/9.2.0/dbs/MISSING00375' to '/gld
b11i/oradevd/oradata/dev/gld16.dbf' ;
Database altered.
But when I tryed to recover the file I got the error .
SQL> recover datafile '/gldb11i/oradevd/oradata/dev/gld16.dbf'
ORA-00283: recovery session canceled due to errors
ORA-01110: data file 375: '/gldb11i/oradevd/oradata/dev/gld16.dbf'
ORA-01122: database file 375 failed verification check
ORA-01110: data file 375: '/gldb11i/oradevd/oradata/dev/gld16.dbf'
ORA-01206: file is not part of this database - wrong database id
Ofcourse that is becuse my test dataabse was renamed from production name fmprod to test name fmdev .
Is there any way to recover the file ? . I have all the archive logs avilable . Can nid change the database id in the file if it is only one file ?
Why did I not get any errors when I was doing the post cloneing process ?
Please note my databse is versio 9.2.0.6
Many thanks to all

1. Use Transportable feature to transport the remaining datafile from production to test.
How can I do that without stopping production or making it read only .
2. Reclone only that tabespace from Production to test.
How , I used the oracle provided scripts for the cloning process ie . adcfgclone.pl
3. Depending on the size of data contents, manually drop and recreate the tablespace in test, export contents from Production, import into test.
I am worried about the data consistancy . Will the database be consistant it I do that there might be tables on other tablespaces related to this tablespace
Thanks

How to call OID delete user process task from AD process definition

Hi All,
I wanted to call OID delete user process task from AD process def. I have created a process task in AD Process def which will be integrated with OID Delete User adapter. How can i map OID related attributes to the adapter api?
Expected inputs for OID delete api :
root DN
orgDN
admin pwd
server
attr lookupcode
XLOrgFlag
sProcessInsKey
UserID
PDataOrg
port
AdminID
SSLFlag
here i cannot map some like : sProcessInsKey
any pointers would be appreciated.
Regards,
Ashok

OID delete user process task from AD process defWhy don't use call Revoke Resource API ?
http://otndnld.oracle.co.jp/document/products/id_mgmt/idm_904/doc_cd/javadocs/operations/Thor/API/Operations/tcUserOperationsIntf.html#revokeObject%28long,%20long%29
Use getObject API
Iterate through resultset.
If RONAME == OID User then call revokeObject

Messages from IDoc processing can be found in application log

We are using the IDOC_INPUT_INVOIC_MRM Function Module to post Inbound Vendor EDI Invoices. During testing, we sometimes see the error "Messages from IDoc processing can be found in application log". We then have to check transaction SLG1 to ascertain the 'real' issue, e.g. "No GR documents found". In a Production environment however, this will be very inconvenient. Our business users process their own iDoc errors according to the iDoc Status, so to have to call up another transaction, and select the correct Application Log to find the true error, is not a process I would feel comfortable with for our users.
My question is, can we configure/determine which messages are passed to the iDoc Status, or redirect Application Log messages ? Might a Z version of FM IDOC_INPUT_INVOIC_MRM be the way forward ?
Many thanks,
Paul.

Hi,
Just monitor your error idocs in WE20 transaction. Give idoc number here then execute, you can see the all three records(control, data, status). Click on status record node then double click
on status number(e.g 51), it will take you to another screen there you click on "application log" button on application toolbar. This is the standard way finding the application log of an idoc, even i am finding the application log on production server like this.
Thanks,
Asit Purbey.

Byproducts from Production process

Similar Messages

Maybe you are looking for