Few queires in MRP
Hi experts, few queries in MRP, request please clarify:
1) What is process indicator in header of MRP list? What is the significance? When it is set?
2) What is Interactive single item planning?
3) What is consistency check?
warm regards
marias
when i am trying to run MRP, at that time Reserved material is get include in MRP run, But my requirement is like- when i will run the MRP, Reserved material should not be carried.
Hi Poison,
Do your settings in trxn OPPI and set Blocked Stock indicator. (You can select your other criteria too)
Regards
Shiva
Similar Messages
-
MRP Exception messages difference
Hi PP Gurus
I need to understand the exact difference between few exception messages
MRP Exception message 6 - Start date of supply proposal is in past
MRP Exception message 7 - Finish date of supply proposal is in past
Query : Does it means that if start date is in past & finish date is in future , then only EM6 will appear .If both are in past , then EM7 will appear ???
MRP Exception message 10 - This is meant for Rescheduling IN i.e. if the supply proposal finish date is later than reqt date
MRP Exception message 15 - This is meant for Rescheduling OUT in i.e. if the supply proposal finish date is eariler than reqt date
MRP Exception message 30 - Plan process according to schedule i.e. pull or push the supply proposal as per reqd date
It looks to me that
EM30 is same as EM10 & EM15 since the former also suggests to pull or push as the latter two does .Then what is the exact difference between these
rgds
sandeep1- I'm not sure, but could be.
2- Difference between 10, 15 and 30 is that 10 and 15 are for firmed elements (like production order or purchase order); 30 is for planned order (or other NOT FIRMED element) that cannot be properly planned because of LT problems. -
Hi, Pls advise what are control parameters need to maintain in mdbt variant for running mrp immeadietly after golive. pls note cutover data is uploaded and using strategy 20. pls advise.
Dear ,
Few Inputs regarding MRP run at Go Live and Post Golive situation :
1.Go Live time MRP run : Based on WIP posting , open orders (PR,PO,SO,STPR,STO) , Stock , you will run MRP for the frist time with Process Indicator -NEUPL,2,1,3,3,2 in MD02/MD03
2.After that you need to analysis the planning result -Net Rquerement (+/-) and lead time analysis , safety stock , replensihment pattern -weekly , month as per your business requirement
3.Basically , frequency of MRP run depends on the material lead time and order fullfill ment (Sales Order ,Independent Order ) .
4.It depends on the planning situtation -Demand Pattern and replenshment set up.For example , you have central plant-supplying plan and having 6 DC.The lead time of DC is 7 days from suppling plant and Vendor to Suppling plant 90 days .In thsi case , i hope u need to run MRP every month for DCs if you want to repleish monthly basis .Where as in Supplying plant every three months besaue of lead time .It depends on order fullfill ment and LT
Few parameters :
1.Stockable or non stockable material
2.Lead Time
3.Replishment strategy and RLT
4.Demand pattern -Order /In dependent
5.Safety Stock
6.Planning Structure
7.Validity of the Fcatory calander
8.WIP posting or WIP should cleared .
9.All the stock are updated or not .
Hope this will give you an idea on your requirement
Regards
JH -
Dear All
I have the following scenerio.
Original Budget (2010)- 100
Released Budget(2010)-100
PO commitment(2010) - 20
Actual (2010)- 30
Assigned Budget(2010)-50
Available budget(2010)-50
I want to Carryforward budget in 2011. Please let me know the steps.
Note: In our scenerio, Investment management is not used.
Thanks in advance .
Regards.
VishalHi ,
Thanks a lot for the answer.
I am able to carryforward budget now.
I found that CJCO, takes forward, Commitment + Rem. Ord Plan + Available budget
I have few queires.
1. What would happen if CJCF is not used & commitement lying in the previous year as it is.
2. What is the significance of using these two t codes
CJEN : Reconstruct ProjectINFO base
CJBN : Reconstruct availability control
Thanks in advance .
Regards,
Vishal -
Has anyone worked on 2lis_03_S194
HI Guys,
I have few reports on MRP. SOme how i found the datasource 2LIS_03_S194 relevant to me. Then i found that this datasource is not having any records. Then i found that this datasource can be updated with RMCBMRP2 report. I executed that report and data source is filled with records.
I have one doubt. That for future MRP data Loads will it support delta or I will have to execute this report every time and do full loads.
Regards,
BAljit SinghHi,
I have the same question.
Did you find a answer to this?
I also wanted to know how to delete existing data from S194 table before starting the next load.
Will really appreciate a feedback on this.
Thanks -
MRP Job not picking 'few materials'
Hello,
I am facing strange issue. We have been running MRP daily job (since July09) for few MRP controllers.
We have found that system is not selecting 'few materials'...
One of the mateial ABC has not been selected since 29th Aug and other XYZ since 2nd of Sept...
But User has converted the Planned order to PR on 2nd and 3rd Sept respectively....
Whereas when I displays the results for MRP run (MD03)for these materials it does shows the PR.
But MRP job does not picks these....
Even I changed the 'processing indicator' 'ON' but it did not work.
Please suggest any possible causes.
kind regards,
JPSHello DB49,
I did run MDAB then MDRE and then MRP run for MRP controller ;Material belongs to...
But No results; MRP run did not pick the ABC material.
Even I have set the 'display list' parameter during MRP run but it did not pick material in question....
Any Idea, When I try to create planning file manually MD20.....
And select any of the 'check box' it says "The material ABC has been marked for the MRP run"
Please suggest...
======================MDAB=============================
Number of set planning file entries: 0
=======================MDRE===================
Plng file entries for operational planning run:
No. of deleted panning file entries: 0
Planning file entries for long-term planning:
Complete statistics:
Plng file entries for operational planning run:
No. of deleted or changed planning file entries: 0
Planning file entries for long-term planning:
No. of deleted or changed planning file entries: 0
==================MRP run for (MRP controller; Material belongs to)====================
regards,
JPS
Edited by: Bhatti JPS on Sep 10, 2009 9:30 AM -
Cross Plant Planning- MRP activation indicator turned after the creation of Material code
Dear Experts,
Working on Cross plant planning, where 1001 Production plant will stock transfer material to 8 different plants.
Right now, only 10001 plant had MRP and planning file entry ticked in customizing OMDU.
The other 8 plants have Materials codes created and MRP views extended but no MRP activation is ticked.
Now, to have Cross plant planning MRP set, I have done necessary configurations, Scope of Planning, Special Procurement 40, and parallel processing is configured. All master datas are set properly. Tested few scenarios in IDES, working fine.
If my understanding is clear, than I thin I need to run MDAB, activation of planning file and MDRE, Planning file Consistency Check, because MRP will run in background?
Is this correct or something more needs to be done ?? Please suggest
Please also tell what is the use of MDRE t code.
Best regards
ShaileshHello Shailesh
MDAB (RMMDVM20) is at plant level, you need to create different variants as per your plants
Create a variant for the new plants and then schedule a job for these variants.
Check customizing transaction OMDU -> set up planning file
entry and consistency check of planning file entries.
Best Regards,
R.Brahmankar -
What are the dependent master data for running MRP
Hi Experts,
My client wants to Run MRP After 8 Months of implementation. Now i want to know
1) What are the Master Data need to be check. They are Using the Strategy 20.
2) They have confirmed sales order for few customers. Forecast sales orders for few customers.How to map it in sap.
3) Where will i get Gross Requirement in SAP. Because MRP run will generates the net requirements.
4) Is there any report in SAP displays the Forecast values for the selected material.
Please help me on the above points.
Thanks
SatheeshHI Vishwa Upadhyay,
Thank you Once again,
The first point is cleared. Can you please suggest me on the 2,3& 4 points please. What are the configuration settings needed for the different sales order type( i.e.. confirmed and forecast)
Thanks
Satheesh.N -
MC.9 report is showing -ve value when MRP controller selected
Hi Expert,
I'm confuse about the -ve value in MC.9. If i run by using Plant as the selection parameter for month 02.2010, then sorted by valuatted stock value(ascending), it will not show me the -ve value for all materials. But if i run the report by using Plant and MRP controller as the selection parameters,then sorted by valuated stock value(ascending), it shows me the -ve value. why?
Please explain.
Thankshi jurgen,
i still not clear. I try to run the report for material A and mrp controller 001. I got the -ve value. But when i run the material without mrp controller, it shows 0. no -ve value. i check in MM03,changes history for the material. MRP controller has been changed few times but the latest is 160. What am i confusing is, what is the relation between MRP controller with the report? What is the function of the report actually? Isn't it suppose to give the same data either i put the MRP controller or not when running the report?
Thanks -
Material in two plants, I run MRP with the BOM is not found in prod plant
Hi all,
I have plant 1020 material 12345
Plant 1020 is the production plant for material 12345
The material 12345 exists in plant 1070.
The material 12345 in plant 1070 has no MRP.
Plant 1020 material 12345 config in MM03
MRP1 --> MRP Type = PD
MRP1 --> MRP Controller = G03
MRP3 --> Planning material = PLAN_1020_GR03
MRP3 --> Planning plant = 1020
Plant 1070 material 12345 config in MM03
MRP1 --> MRP Type = P3
MRP1 --> MRP Controller = 017
MRP3 --> Planning material = empty
MRP3 --> Planning plant = empty
The BOM in cs11 for plant 1020 material 12345
has 3 components
Comp#1
Comp#2
Comp#3
The Dependency is code
TABLE TB_1020_SUPERBOM (PP_nuance_interne = $ROOT.PP_nuance_interne,
PP_dim_billette_bom = $ROOT.PP_dim_billette_bom,
PP_CODE_LONG_BILL = $ROOT.PP_CODE_LONG_BILL,
pp_component_bom =$self.pp_component_bom).
The dependency is not found because it is looking for it in the plant 1070 and not the plant 1020.
When the MRP runs for a Delivery type stock transfer order I get
CONFIG_1020_BILLET <---- This is the BOM item component field in CS11 in the Basic data tab
Comp#2
Comp#3
instead of
Comp#1
Comp#2
Comp#3
When I run MRP for the same material, if there's no
"Delivery based on Stock transfert orders" the MRP associates the correct components
Hope this explains m'I situation.
Regards!
CurtisHi,
If you want a reply in one line, it would be SAP R/3 does not supoort this feature.
You will have to go for APO module.
There are few things which can be done in R/3 side, as in maintaining a scope for MRP run in OM0E, maintaining special procurement key etc etc, but all these will not do any check of stock in another plant & can only help in a very limited way if all any for your specific need.
But SAP R/3 provides a cross plant evaluation via MD48 to know the stock & demands at all plants, this can help only for evaluation purpose.
Hope it clarifies.
Regards,
Vivek -
Schedule line date changes after each MRP run
Dear Experts,
Clarification needed on how the system plans the MM schedule lines.
Setting: Start in the past not allowed.
3 days for processing of order
The issue is after each MRP run the system is moving the schedule line to the current date + 3 days for processing + the planned delivery time.
If the schedule line is not firmed, after each MRP run ( which happens everyday) the system is moving the schedule line and then giving an alert saying the " order has to be rescheduled to the previous day"
on the second day after the mrp run the system moves the schedule line again by one more day and gives the rescheduling date as " -2 days from today"
this change is happening every day after the planning run. - because of this there are really no backorders ( schedule line in the past ) in the system. we were not able to know if the vendor is actually delayed in this case.
can you kindly suggest what went wrong here ??
we are using strategy 10 for the planning of procured parts. Let me know if more info is needed.
Note: we are also using stock transfer process for some procured parts. there too the PR date gets changed after each MRP run. There there is no lead time in this case. the order is placed on the same day as the requirement as both plants are nearby. There the PR date is changing everyday to the current date.
your advice would be of great help
thanks
Nagendra KumarHi Caetano,
thanks for your suggestion
Yes, we use firm zone for few of the vendors. there the system don't change the schedule lines.
Also for the stock transfer PR's there is no firm zone and the lead time is one day. in this case it changes everyday after the MRP run.
the stock transfer PR's leads to the creation of Schedule lines from the source plant. Since this PR gets changed everyday. the alerts coming out of MD07 gets changed and we really did not know if this order is delayed or not. In the source plant we use the firm zone to avoid moving the schedule line. But then the alerts are always not correct.
is there any setting which helps in not moving the PR everyday without using " start in the past"
thanks
Nagendra Kumar -
MRP run in background - ONhold
hi
Off late, the MRP background job scheduled weekly is taking a very long time. more than 4 hours and when i check the status in SM50, it shows the job shows status ON HOLD and reason as ARFC.
In SM66 , i can see the job is STOPPED.
But after a long interval it gets running and the job gets completed after several hours.
Can anyone please help me on this.
Thanks and Regards
Joehello Christian,
what is the planning mode being used ?
If you have performance problems which cannot be corrected by other
measures (note: planning mode 3 is absolutely unnecessary, unreasonable and
can cause damage in productive operation), the above situation can be
avoided by a performance tuning modification.
“ On-Hold – ARFC “.
That is due to Parallel processing - one application server is waiting for the other server
Before planning of a new low-level code can be started in MRP, the previous low-level code must have been planned completely.
Therefore, it may happen that only one server is working whereas the other
ones are waiting in order to then start planning of the next low-level
code.
The described behavior may be extreme if some few materials make up the
main load of the performance.
The situation becomes more probable if these materials succeed each other
in the planning file because they have very similar material numbers.
Example: 5 complex finished products whose material numbers are almost
identical make up 80% of the runtime of material requirements planning.
The performance statistics of the planning run shows that the tasks (or
application servers) were not utilized uniformly. -
MRP with Subcontracting (Urgent)
Hi,
I have a scenario of Subcontracting in an Automobile Industry. The planning plant is I005 and the BOm is as follows -
Final Assy 'FA' (FERT) {Assembly done on subcontract basis by subcontract Vendor A005)
-- Sub Assy 01 'SA1' (HALB) - {Assembly done by Subcontract Vendor D025}
-- Sub Assy 02 'SA2' (HALB) - {Assembly done by Subcontract Vendor A005}
--- Component 01 'C1' (HALB) - {Component required in both SA1 and SA2 and procured by plng plant I005}
--- Componenet 02 'C2' (HALB) - {Component required in SA2 only and procured by plng plant I005}
--- Component 03 'C3' (HALB) - {Component required in SA1 only and procured by plng plant I005}
The clients requirements are as follows -
1. Want to put plan for FA as PIR in MD61 for 3 months as monthly plan.
2. Take Run on monthly basis in plant I005
3. After MRP run the system should do the following things -
-- In net requirement calculation the system should take material provided stock and I005's unrestricted stock.
-- System will create subcontract PO for SA1 to vendor D025 and FA to A005
-- system will not create subcontract PO/PR or Sch Line for SA2 but it should plan for C2 for subcontract vendor A005.
-- System should take care of Material Provided stock for D025, A005 and un restricted stock of I005 for Component C1 and club the total required quantity and make monthly schedule line in SA as per Source List maintained.
-- the system should create Sch Line for C3 as monthly schedule line for SA per maintained in Source list
I made few settings as follows but the results are not as per my expectations.
1. For FA - Procurement type - F and Spl Proc Key - 30 and planning strategy 10 and MRP type - PD
2. For SA1 - Procurement type - F and Spl Proc Key - 30 (Subcontracting) and MRP type - PD
3. For SA2 - Procurement type - F and Spl Proc Key - 60 (Phantam in planning) and MRP type - PD
4. For C1 - Procurement type - F MRP type - PD
5. For C2 - Procurement type - F MRP type - PD
6. For C3 - Procurement type - F MRP type - PD
7. Maintained Source list for C1, C2 and C3 with valid sch agreements and MRP relevency indicator "2"
8. Running MRP monthly for plant I005 and with NETCH, Sch Line - 3
Can anyone please guide me with the correct settings I need to make to map the requirements.
Thanks and Regards,
Amol RathoreWhat I have under stood from your BOM is -
Level Item ProcType SpKey Vendor
1 FA F 30 A005
1.1 SA1 F 30 D025
1.2 SA2 F 30 A005
1.1.1 C1 F Some Vendor
1.1.2 C3 F Some Vendor
1.2.1 C1 F Some Vendor
1.2.2 C2 F Some Vendor
Please clear whether this BOM is correct or not?
cheers
kapil -
MRP Run - Planning file entry Issue
Dear All,
We are facing one problem in MRP Run. We run MRP in the background for a plant (MDBT) System is not creating planned order for few component. I have checked all relevant setting. I found that planning file entry is missing. I would like to know that how system can miss the material? How system creates & delete planning file entry ? I have some data related to this.
Last MRP run date is 22-04-09
PIR changed date on 30-04-09
MDRE Run on the 30-.4-09 at night.
MRP Run on 02-05-09 at night.
Problem reported that no planned order for the material on 07-05-09.
We have huge number of material so its difficult to check all material individually whether MRP run happend or not ?
Please let me know the possible reason for this.
Thanks & Regards
Kundan KumarDear,
If you carte materaial or uplod materail before activation plant for MRP this may be the cause for this.
Planning File creates all the materials relevant for the planning run.
The planning run and the scope of the planning run (which materials are planned in which planning run) are controlled by the planning file.
For planning file entry use the following transactions,
MD20 : Create planning file entry
MD21 : Display planning file entry
MDAB : Set up planning file entry in background
MDRE : Check planning file entry Please run this in it will solve your problem
All materials assigned with MRP are automatically entered in planning file entry.
Depends on changes in material planning or in proposal , system will create planning file entry.
When MRP run system will consider only which materials having entry in above contents of planning file entry. After MRP run system delete the planning file entry. And again material gone the changes like GI GR on any other demand then system generate planning file enty again.
Hope it will help you to understand basic concept.
Regards,
R.Brahmankar -
Few basic SRM questions .......
I recently completed the SRM training from SAP and I have few basic questions and need help. Full points will be rewarded.
These are my questions and it is based on SRM 5.0 Classic Scenario with R/3 backend
1. Invoice & confirmation transferred to R/3 via ALE ? . All other documents are transferred to R/3 via RFC?
2. Based on the configuration, if the material is available in the backend then reservation will be created. Other wise PO will be created. For text items, PR will be created.
a. Who (purchaser) will process the PR in R/3 and how it is processed?.
b. Who (purchaser?) will process the reservation in R/3 and how it is
processed?. Assume no sourcing is setup in this case and No MRP run.
3. How the vendor is linked to the Material or product category in SRM?. During the vendor replication from R/3, vendor and material/prod category link is automatically maintained?
4. How the vendor is linked to a specific purchasing org/group? Is it based on the prod category assigned in the org structure for each purchasing org or purchasing group?
5. How to do delta prod category replication?
6. How to do Delta Material Replication?.
7. Contracts and vendor list:-
In our SAP training we created these from the browser. But in the actual
implementation how do we create this?. Is it always from the browser?
8. Direct Material and Plan driven Procurement.
Can we use catalog items as direct material?. Just for example - > What
about Car Batteries that is directly used in production and has the inventory
also. But we are using electronic catalog for procuring this item. Is it possible to
order this as direct material?
9. How to replicate Plant. How to use DNL_PLNT?. Is BBP_LOCATIONS_GET_ALL will replicate all the PLANT's and its locations from the R/3 backend?
10. In the HR system, which transaction we can view the org structure?Hi
Answers to your questions ->
1. http://help.sap.com/saphelp_srm50/helpdata/en/e9/d0fc3729b5db48e10000009b38f842/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/74/ec7b3c91c1eb1ee10000000a114084/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/55/d77c3c3fd53228e10000000a114084/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/77/e97b3c91c1eb1ee10000000a114084/frameset.htm
2. Provided the necessary role is given to the Purchaser (Buyer) in the System.
a) Yes
b) Yes
3. http://help.sap.com/saphelp_srm50/helpdata/en/e5/f5e938b4ece075e10000000a114084/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/70/00c73a584611d6b21700508b5d5211/frameset.htm
4. http://help.sap.com/saphelp_srm50/helpdata/en/2c/867d3ca2156c6ae10000000a114084/frameset.htm
The vendor ORG has to be seperately created through trasaction PPOCV_BBP before replicating the Vendors from the R/3 System.
http://help.sap.com/saphelp_srm50/helpdata/en/70/00c73a584611d6b21700508b5d5211/frameset.htm
5. http://help.sap.com/saphelp_srm50/helpdata/en/42/d3b671ba67136fe10000000a1553f7/frameset.htm
6. http://help.sap.com/saphelp_srm50/helpdata/en/29/d586398dcfd74fe10000000a11402f/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/05/9b8139437eac2ae10000000a11402f/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/f5/b4bcdac7c40c4dba53e3695d18236c/frameset.htm
7. Yes, from Browser it's quite easy and is quite user-friendly.
8.
http://help.sap.com/saphelp_srm50/helpdata/en/d3/4b9c3b122efc6ee10000000a114084/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/18/db183d30805c59e10000000a114084/frameset.htm
9.
You can use the following three routines to download locations from the backend system and store them as business partners in SAP Enterprise Buyer.
BBP_LOCATIONS_GET_ALL
To get all the location numbers from each backend system that is connected
BBP_LOCATIONS_GET_FROM_SYSTEM
To get all the location numbers from one particular backend system
BBP_LOCATIONS_GET_SELECTED
To get selected locations
Previously, locations were not given business partner numbers in SAP Enterprise Buyer. If you are configuring an upgrade, you can use routines BBP_LOCATIONS_GET_FROM_SYSTEM and BBP_LOCATIONS_GET_SELECTED to check that the following conversions have been made:
· Conversion of user favorites
· Conversion of user attributes
· Conversion of old documents
Routine BBP_LOCATIONS_GET_ALL checks these automatically.
Once you have run the routines, the location data is available in the SAP Enterprise Buyer system. Table BBP_LOCMAP contains the mapping information (in other words, which business partner number corresponds to which location in which backend system).
For more information, see SAP Note 563180 Locations for EBP 4.0 plant replication
http://help.sap.com/saphelp_srm50/helpdata/en/62/fb7d3cb7f58910e10000000a114084/frameset.htm
http://help.sap.com/saphelp_srm50/helpdata/en/77/e97b3c91c1eb1ee10000000a114084/frameset.htm
10. PPOCA_BBP(Create) / PPOMA_BBP(Change) / PPOSA_BBP(Display).
Regards
- Atul
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