GR for production done in Alternate plant

HI All
In scenario there are 4 plants (say mother plant P1,P2,P3,P4) , All sales order will come to main plant i.e P1 , i have maintained spl proc key 80 In mrp view so that when an order comes the planned order will be created in P1 & and in of P2,P3,P4.
This scenario is working fine
But when comes to GR using MB31 the GR is posting to main plant only(P1) ., it is not posting to their respestive plant FG location ., this is an issue
Pls help me to sort it out
Regards
Anand Srinivasan

Dear Annad,
As per SPK 40. if u run the MRP at Planning plant, based on stock system will create stock transport PR at Planning plant and Rel order for it at Production plant. if there is no enough stock at Production plant it will create planned order for That rel order. It will work as teh same in MTS.
Since i have not tried it, with MTO please Try and update
For more help please Refer below sap link.
[Stock Transfer from Plant to Plant |http://help.sap.com/saphelp_47x200/helpdata/en/f4/7d2d5a44af11d182b40000e829fbfe/content.htm]
I hope this will solve your problem
Pradeep

Similar Messages

Report for planned or prodcution order for production in Alternate plants

Hai gurus,
I have two plants - X and Y
Plant x have finished goods A and B to be produced and procured from plant - Y
plant Y have finished goods C and D to be produced and procured from plant - X
The production in alternate plant concept is used in plant X for Product A and B
The production in alternate plant concept is used in Plant Y for Product C and D.
Now my requirement is how to get the report for the Purchase order raised by the
plant X for the Finished product A and B , also how to know the planned order
and production order with reference to purchase order for Finished product A and B
under plant - Y
and VIce versa for the Finished product C and B in plant X and Y
Waiting for the positive reply.
Regards,
Sekar chand

There are a few reports that you can use to display STO requisitions and orders, by supplying plant, material, or MD04 like was mentioned.
The only thing that you don't have in a report is the link to the production order. In SAP in a MTS situation there's no fixed link (pegging) between the requirement (STO) and the supply (prod Ord).
You can view the pegging dynamically, for example in MD04.
Edited by: Mario Adler on Oct 27, 2011 12:13 PM

Good receipt for Production in alternate plant

Hi,
I have scenario where i have using production in alternate plant. when i do GR in production plant the stock is getting updated in planning plant.
But physical material movement from production plant to planning plant will take 2days.
Is there anyway i can do GR in production plant and then do plant to plant transfer, so that i can ensure there is no mismatch between to physical stock and system stock.
or
is there any other process to overcome this problem.
kindly give a solution..
Thanks and Regards,
Sen

Hi,
SAP Help
Stock Transfer from Plant to Plant
Within the stock transfer procedure, goods are produced and delivered within a company. The plant that is to receive the goods (receiving plant) orders the goods internally from another plant that is in a position to deliver the goods (issuing plant). The dependent requirements for the components to be transferred are determined in the receiving plant.
You use the stock transfer procedure, if two plants are located far away from each other, as the transport of materials to be transferred is taken into account in MRP with this type of procedure
So , pls try with 40 - Stock Transfer from Alt plant . Then , you can use combination of either 303 & 305 or 351 & 101 .With this procedure , there will be no mismatch bw the physical stock and system stock in the receiving plant.
also refer ,
http://help.sap.com/saphelp_470/helpdata/en/4d/2b90dc43ad11d189410000e829fbbd/frameset.htm

Developed a report for the daily production done.

hi experts,
please give me tables and fields for following report, and also exlain me briefly,
Developed a report for the daily production done.
thanks in advance,
radhakrishna

Hi Prabhakar,
Well you can opt for ALV display...
You want to generate report based on plant data..
Once the user enters the plant, you can extract the remaining info from table MARA, QALS, EKKO.
The radio buttons will decide your selection critera.
I dont think any functional guy will give you everthing spoon feeded. You will have to explore those tables and the relevant fields.
In case you are finding it to difficult to get the relations between the tables or finding list of tables,
i shall send u docs which will help u solve the problem.
Give me ur email id
Regards,
Tanveer.
Mark helpful answers
Message was edited by: Tanveer Shaikh

Use of Alternate Components in BOM for Production

Hi Experts,
We implement for a customer who are manufacturers of Electronic Products.
There are possibilities of producing a Finished Products with an Alternate Child Parts some times.
Is it possible to automate this.
More examplified below.
XYZ is a Finished Product whose Components are A, B, C.
To produce the same XYZ, the components used may be
A1, B, C or
A, B, C1 or
A1, B, C1. So there are binary concept number of combinations.
Since the components are more in number & there are chain alternates (i.e. if one changes other has to be changed), it is not practically possible to maintain many number of BOMs for a single Finished Product.
Is there any way implement this scenario upfront.
Advance Thanks & Regards
Aru

Hello Friend,
SAP does not have such type of functionality we can make one bill of material for one finished Item.
Manually:-
You may try like make big bill of material ,which have all alternative materials ,raw material in single BOM.
and whenever you make production order delete that materials which you are not going to use that production.
Import from excel file:-
If we want to make combination then goto excel and import it by Data transfer workbench(DTW)
i am working in same industry , i m using same in excel make all combination and varified it engg. then import in Bill of materials as well production order.
for import i have made .bat file AND end user put the excel file in predefined location and click on .bat file it execute and all data import in SAP with using manually DTW.
Thanks
Manvendra Singh Niranjan

Alternate UoM for Production

Dear All,
I have maintained alternate UoM for Production in material master work scheduling view.
The ratio is 1000 KG (Production Unit) : 1 EA (Base Unit). Before starting the production the weight estimate is 980 KG for a particular production order, but Base unit remains as 1EA. So in Production order the moment I make the Production amount as 980KG it is changing the Base unit quantity to 0.98 EA. I have different production orders where the ratio becomes different. Somewhere it might be 980Kg and somewhere it becomes 1020KG.
I cannot change the UoM in material master everytime. Please suggest how to resolve this.
Thanks
Geravine

Hi!,
For this scenario you need to implement batch specific unit of measure where you can change the wieght of each produced batch while keeping the base unit value same. Here system will ask for conversion factor for the recieved batch at the time of GR. So you can store for example, one batch with relation 1 EA = 980 KG while the other as 1 EA = 990 KG.
Please refer following link for further details:
http://help.sap.com/saphelp_erp60_sp/helpdata/en/25/28428b4f7811d18a150000e816ae6e/frameset.htm
Please revert back in case of any further issue.
Regards,
Uday

Taking the Customer Components inside plant for Production process

Hi All,
I have got one Businee Scenario for i need to map in SAP.
Scenario: Customer is sending the Components for making the finished goods. In this case Business will be using the customeru2019s components for production process.
Now, How to take the components inside the plant for the Production Processing
In this below points needs to be consider:
1.     Components Stock should be Stock of this Production Plant
2.     Components valuation should not effected of production Plant
3.     These components should be used for the Production
Please suggest the Suitable Process in SAP.
Regards
Vinay

Try this..
You can have the BOM of the Finl material with the customers materials as the COMPONENTS...
Then in cs02 ,double click the item numbers (components) and uncheck the costing relevency indicator..
This will make the accountability in stock and not in valuation..
hope this helps..
karthick

Transfer Forecast data based on Customer information for product and plant

Hi,
This is the scenario.
Our characterstics are Product,Plant and Customers
and for 1 plant and product there may be 5 customers.
My characterstics will be
P1 L1 C1
P1 L1 C2
P1 L1 C3
P1 L1 C3
P1 L1 C4
P1 L1 C5
(P1-Product; L1 for Plant and C1,C2...are customers)
Now forecast data will be different for different customers.
I transfer demand from APO to ECC for PRoduct ,Plant and different customers.
Then in ECC how to check for different customers.
If you go to MD63 you can see for plant and product but not for customers.
This is required as we are running MRP for that product for component planning.
Thanks in Advance
Raghavendra Pai

Hi Ragvendra,
In ECC we can transfer at material and plant level only and not information of customer. As you need for MRP run may be you can explore possibility of using some badi and get customer no in requirement plan number or some other feilds.
Other option is planning with descriptive chartceristic in APO only. It is not possible to transfer demand with descriptive charcteristics to ECC.
Here you can forcast demand on customer level. Transfer it as PIR with descriptive charcteristics to PPDS where you can plan for this demand.
For information see link http://help.sap.com/saphelp_scm50/helpdata/en/c1/147a375f0dbc7fe10000009b38f8cf/frameset.htm.
If your requirement is to transfer customer information to ECC from DP in standarad it is not possible as far as I know.
Regards,
Siddharth

How to restrict the GR for Production Order when Goods Issue is not done

Hi Gurus
How to restrict the GR for Production Order when all the required components for production order are not issued with all required quantity. Even for partial issue system should not allow GR with 101. The user status with RMWA, RMWF & CGFB is not working.
Pls suggest best solution.
Abhijit.

Hi,
You can club together the GI nad GR at the time of confirmation..
I.e Backflush for the components and auto GR for the Product.
So that you can stream line the Process.
The best Option would be to use the User Exit:
Enhancement - MBCF0002
Functional Module - EXIT_SAPMM07M_001
Include - ZXMBCU02
Refer below link for further details..
How to stop the goods receipt before issueing the goods for production orde
Regards,
Siva

Table for STO and his production order in manufacturing plant.

Hello Experts,
I would like to know in which table I can find a relation between STO and his related Production Order.
Thanks in advance.
Regards
Mayur
Edited by: mayur kshirsagar on Dec 19, 2007 1:48 PM

Dear Mayur,
For Production order related tables check in
AFKO              Order Header
AFPO               Order Item Detail
AFVC               Order Operations Detail
AFFL                Order Sequence Details
AFFH               Order PRT Assignment
AFBP               Order Batch Print Requests
AFRU               Order Completion Confirmations
AFFW              Confirmations -- Goods Movements with Errors
AFRC               Confirmations -- Incorrect Cost Calculations
AFRD               Confirmations -- Defaults for Collective Confirmation
AFRH               Confirmations -- Header Info for Confirmation Pool
AFRV               Confirmation Pool
AFWI               Confirmations -- Subsequently Posted Goods Movements
AUFK     Order master data
AUFM     Goods Movements for Order
VBAG                           Sales Document: Release Data by Schedule Line in Sch.Agrmt.
VBAK                           Sales Document: Header Data
VBAP                           Sales Document: Item Data
VBBE                           Sales Requirements: Individual Records
VBBS                           Sales Requirement Totals Record
are you meaning stock?
then check in MARD.
Regards
Mangal

Automatic Batch determination at time of Goods receipt for production order

Hi SAP experts,
Greetings to you all. I wish to ask a query that how batch is determined automatically at the time of goods receipt for production order .
I have done the following settings:
1.Specified batch level at material level
2.External batch number assignment
3.Defined production order condition table '501' (plant/material)
4.Defined production order access sequence (order type-plant -material)
5.Defined Production Order Strategy type.
6.Defined Batch search procedure in Production Order.
7.Assigned Batch search procedure to Production order type for a particular plant , batch check not activated.
Please let me know of any more settings to be checked for the same.
For example, a production order is being confirmed for a quatity of 5 nos . at a time . However, the GI movement (261 movement type) for the production order components is taking place for 1 EA qty. from 5 different batches.
So now, how the system will define the GR (movement type 101) for the production order header material for the qty. 5 nos. EA ?
It is desired that the system should do GR for the qty. 1 EA of the header material for the 5 different batches (batches which were automatically deteremined for the Goods issue of the components).
Thanks in advance. good day.
Best regards,
RB

HI Rahul,
As explained earlier, for e.g., if the GR is taking place for the production order for qty. 5 nos. , and in that , if the component qty. is 1 EA for 1EA of header material ; then , the GR for the header material should take place for the same different batches from which the order components were issued for the order and not for the other batches in stock for the header material as well as components.
I am not sure if i understand your requirement 100%.
But let me explain you standard behaviour.
When Confirmation for production order happens and GR is posted during confirmation , All the GR happens agaist same batch number which i sassigned in production order assignment screen.
So for all the order qty single batch would be fixed. Say batch A1 is created for Header material for 100 qty.
Now during components issue to production order, If 100 qty needs to be issued for compoenent B it is possible to use multiple batches of componenets ( using splilt batch functionality /or manual batch number entry agaist componenet in goods movement screen) but header batch remains the same.
Check and Revert,
Santosh Sarda

Best practice - material staging for production order

Hi Experts,
could any of You pls, support me with some hints of best practice how to handle material staging WM-PP interface in a certain case?
Up till now we had a system, where production had no separate location in IM, but one location existed including raw material wh and production. In the same time in WM we had separate storage types for production and raw materials u2013 hence we did material staging transferring goods only inside one IM location between different WM storage types. The material staging should be done based on separate prd. orders.
Now this need to be changed and separate location need to be handled in IM for production u2013 which means the staging should be done between different IM locations and WM administration also need to be handled.
Up till now we used LP10 for staging, then LB13 for TO creation etc. We can keep going like that, but if do so, there is another step required in IM u2013 movement 311, where material numbers and qty need to be added manually to finish the whole procedure. I would like to avoid this u2013 which makes the administrational procedure quite long.
I have been checking the following possibilities:
1.     Set released order parts-staging at control cycle and use MF60 for staging u2013 but I can not select requirements based on pro ordders here (only able to find demand if component including into selection)
2.     Two step transfer 313/315 u2013 but this not a supported procedure u2013 313 TI /TO / 315
3.     Try to find solution how to create 311 movement based on TO or based on WM stock at certain storage type / dynamic bin.
I have failed.
So, could any of You pls, support me with some useful ideas, how to handle material staging where 311 included and definetly the last step of procedure, but administrator does not need to enter items manually one by one in MIGO.
All answers will be appreciated

Hi,
Storage location control should be able to take care of your problem.
If you want to stage the material to a different IM location then the WM location then make the following settings
If location xxxx is your WM location and location yyyy is your Production location.
You have defined Production storage type ZZZ for production storage location YYYY and have maintained the supply area for the same
In WM configuration - For interfaces - IM interface-Control of Assignment "Plant / Stor.Loc. - Whse Number"
Assign location XXXX as the Standard Location. Maintain entry donot copy sloc in TR for location YYYY
In WM configuration - For interfaces - IM interface- Storage Location control for WH
This entry ensures that there will be a WM tarnsfer Posting between your WM and Production storage Location automatically when you confirm your TO. You can have this done via a btach job also if you want cumulative posting. (schedule job RLLQ0100)

Particular operation to be done in another plant-Req to let me know how to do step by step

Dear all,
Kindly find below image
Customer required 0020 operation,this production has to be done in another plant of the same company not by other vendors.
I.E first operation production will be done in same plant(Plant 1)
Second operation production will be done in another plant of samy company(Plant 2)
Third operation production will be done in first plant(Plant 1)
Requesting you all to tell me how to process this scenario step by step.
For your information Fg material is 2244EH Raw material is 3322WR
Regards
Rajasekaran

Hi Raja,
Two ways you can handle this process.
Process 1:
In Routing define operation 0020 as subcontracting
Create other plant as Vendor and assign the same along with revelent cost element and convertion rate(Net price) per unit.
If any raw material needs to be issued for this external operation then assign the material for the operation in routing.
When order is created system will generate Purchase requsition for the external operation which subseqently needs to be converted to purchase order.
Goods issue to purchase order using MB1B - 541 Movement type if raw material needs to be issued.
Once external operation is completed then do GR against the PO.
PO conversion cost and material issue cost will hit on to the production order.
Do confirmation of the external operation in Plant1.
Advantages : Proper tracking of external operation and cost accounting on production order
Process 2:
In Routing screen as displayed below for operation 0020 maintain the work center and plant2, provided this work center to be created in plant2
As like operation 0010, confirm operation 0020. In system it will display that operation is done in Plant2 work center. According to the activity rates maintained in KP26 for the combination of cost center and activity, cost will hit onto the order
In COOIS -Operation reports system will display that operation in done in plant 2.
Advantage: Simple process as suggested by experts. You will not have any tracking mechanism like process 1.
Now decide based on client business requirement which process to be followed.
Thanks & Regards,
Ramagiri

Movement type for production supply missing in warehouse

Gurus,
I am getting this error when i use TC-LP11
movement type for production supply missing in warehouse
What should be done?

All I can suggest is checking the master data:
Must have at least one Prod. Supply Area and one control cycle set up.
PSAs are part of the WM-PP interface and are created in WM and are used to group together Work Centres (which are Production master data).
Created under application menu:
Logistics/LE/Master data/Warehouse/Production Supply (Tx LPK1/2/3 see also LS41) and assigned to Work Centres under application menu:
Logistics/Production/Master data/Work centres/Work centre/Change (Basic data view).
(To find out the PSA aka Supply Area from Process Order Display Tx select: Goto \ List \ WM Picklist and scroll to right)
A Control Cycle defines for a given material, Plant and PSA:
which WHS to get the material from
which interim storage type to take it to
which bin to place it in (can be dynamic for pick parts)
Logistics/LE/WM
Master data/Control cycle record/Create
Regards,
Nick

Production scheduling profile for production order type 10 does not exist – SAP Message No.10085

When i tried to make confirmation for Production Order through CO15 transaction , i receive the following error message “ Production scheduling profile for production order type 10 does not exist – SAP Message No.10085 “
In Work Scheduling view, Production Scheduling Profile is maintained as per OPKP only.
How to check whether production scheduling profile is maintained for relevant order type 10.
To do this , i went to OPKP & KOT2_OPA transactions but i don’t know how to check. I guide me through with a screen shot.
Also, pls explain about “Order Type 10” and how it is linked with material and order execution.
Looking for a detailed explanation with screen shots , since i am new to SAP.
Thanks With Regards,
Dinesh Kumar V.

Hello Dinesh,
Please check the order type dependent parameter in OPL8 here you will get the Substitute Scheduler
Then go to OPCH and check valid production scheduling profile assign here as per OPKP to your production scheduler for your plant.
Production order have Order category as 10 Process Order 40 in standard SAP you can check this in OPJH.
Best Regards,
R.Brahmankar

GR for production done in Alternate plant

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