In MRP for changing MTO to MTS for raw materials

Hi guys,
I am getting one problem that i have changed for raw materials fron individual indiactor to clollective indicator to get its Purchase requistion for MTS. But in MD02 or IN MD04 it is still showing PR for individaul sales order in some cases.Can you pl.tell me why it is so.
regards

Please check the following..as Mat.master settings may be overrided as per below..
You can maintain this indicator in the following places:
In the material master record
For the explosion type of the BOM item (in Customizing for Basic Data in Define Explosion Types)
The setting for the explosion type overrides that in the material master record.
Dependencies
If the material is assigned to a material type that does not allow quantity-based inventory management in this plant, you can set the indicator to individual requirements only.
If the stock is to be managed in sales order stock or project stock, the indicator must be set to one of the following options:
Individual and collective requirements
Individual requirements only
If a material managed in project stock is to be procured from another plant using a cross-company-code stock transport order, the indicator must be set to 2 (collective requirements) in the issuing plant because, in this specific context, individual project stock management is not possible in both plants.

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Hi Nirupama,
In standard system we dont have any such facility/transaction to create a single PR for a bulk of material. Which ever T-codes are available to run MRP for multiple materials (ex:MD01), those give individual PR for each individual material. You may refer to SAP notes also for this.
Regards,
sachin

Purchase requisitions for raw materials

Iam having multilevel BOM and when I do Sales order MRP then Iam getting planned order for Semi finished items but not getting Purchase requisitions for raw materials.

Hi,
Planing File Entry :-
The planning file is used to limit the scope of the planning run for the
total planning run. For this purpose, all materials that have been
assigned a valid MRP type are automatically entered in the planning
file.
System will check the Planing file entry only in the case of Total MRP (MD01) or Total MPS (MD40).
While there is no need in the case of MD02,MD03,MD41,MD42,MD50.
Now how this Planing File entry activates,
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Can we create a single bdc for raw materials , and for some other transacti

hi
can we create a single bdc for raw materials , and for some other transaction? how?

Hi Jyothsna
For one transaction you will have to build your bdc table according to the recording for that transaction and then call that transaction using the bdc table. For another transaction , you will again have to build the bdc table with the details of that transaction.
You cannot call all at one shot.
Cheers
shivika

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Hello
We have requirement that there should be a Budget check even for Raw Materials before PR /PO is created.
We have observed that Budget check is done if Account Assignment Category "F" is used.But for procuring Raw Materials is there any way we can check the Budget.
Can this be requirement done through Funds Management ?
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Hi,
'Budget check even for Raw Materials before PR /PO is created' before PR?when you want check budget?
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Batch determination for raw materials in process order

I have defined a sort rule, batch search strategy and assiigned this strategy to process order type.classification for batch is also defined with charecterstic mentioned in sort rule.But when i am doing BD for raw materials in Process order , it is barnching into some other screen saying, no selection criteria and no strategy info defined. what are the necessary settings to make BD possible for all the materials having batch management.

Hi
Config Setting In Batch Management
This will help you for config setting:
Logistics general - Batch Management
1.1. Specify Batch Level
Menu Path Enterprise Structure> Logistics General> Batch Management --> Specify batch level and activate batch status management Transaction OMCT
1.2. Batch Number - Activate Internal Number Assignment
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Number Assignment --> Activate internal batch number assignment Transaction OMCZ
1.3. Batch Creation - for Goods Movements
Menu Path Enterprise Structure> Logistics General> Batch Management --> Creation of new batches --> Define batch creation for goods movements Transaction
1.4. Characteristic Value Assignment -- Update Standard Characteristics
Menu Path Enterprise Structure> Logistics General> Batch Management --> Characteristic Value Assignment --> Update Standard Characteristics Transaction
1.5. Activate Batch Classification for Goods Movements in Inventory Management
Menu Path Enterprise Structure> Logistics General> Batch Management --> Characteristic Value Assignment --> Valuation for goods movements --> Activate Batch Classification for goods movements in Inventory Management Transaction OMCV
1.6. Batch Determination u2013 Condition Table(Cross Client)
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Condition Tables --> Define production order condition tables Transaction OPLB
1.7. Batch Determination u2013 Condition Table(Cross Client)
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Condition Tables --> Define SD condition Tables Transaction V/C7
1.8. Batch Determination u2013 Access Sequence(Cross Client)
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Access Sequences --> Define Production Order Access Sequences Transaction OPLF
1.9. Batch Determination u2013 Access Sequence(Cross Client)
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Access Sequences --> Define SD Access Sequences Transaction V/C2
1.10. Batch Determination u2013 Strategy Types
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Define Production Order Strategy Types Transaction OPLE
1.11. Batch Determination u2013 Strategy Types
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Define SD Strategy Types Transaction V/C1
1.12. Batch Determination u2013 Batch Search Procedure
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Define IM   Search Procedure Transaction OMCY
1.13. Batch Determination u2013 Batch Search Procedure
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1.14. Batch Determination u2013 Batch Search Procedure
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Define SD Search Procedure Transaction V/C3
1.15. Batch Determination u2013 Batch Search Procedure Allocation
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Allocate IM search procedure/activate check Transaction OMCG
1.16. Batch Determination u2013 Batch Search Procedure Allocation
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Assign Search procedure to production order Transaction OPL8
1.17. Batch Determination u2013 Batch Search Procedure Allocation(SD)
Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Allocate SD Search procedure Transaction V/C5
1.18. Batch Determination u2013 Activate Automatic Batch Determination(SD)
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Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Define Selection Classes Transaction CL01
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Menu Path Enterprise Structure> Logistics General> Batch Management --> Batch Determination & Batch Check --> Define Sort Rules Transaction CU70
1.21.   Batch Determination u2013 Make Settings for Batch Where-used list
Menu Path Enterprise Structure> Logistics General> Batch Management --> Make Settings for Batch Where-used list Transaction OMBB
regards
Faisal

Profit center assignment for Raw Materials and Store and spares

Hi All,
We have an issue with org structure while defining Profit Centre.
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Plant and Depots are mapped with Business area
10 type of Finished Goods and we have defined Divisions for the same in SD module.
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But for Raw materials and Stores material which profit center need to be assigned.
Kindly help me in this regard.
Regards,
Sahil K

Hi,
profit centre basically used for the collection of cost and revenue which are incurred and generated in an organization , so if your organization has created any profit centre which are assigned to the cost centre of manufaturing or production , those cost cost centre u can assigned to the raw materials.
To assign profit centre to raw materials - at the time of creation of Material master(mm01) for raw materials you can choose costing view at organizational level and can assign the cost PCTR which your assigning to cost centre.
To assign division- you can choose the division according to the finished good wise if your divisions are segregated according to finished goods wise.(assignment of division to the material master -according to the raw materials or spare and parts used to produce particular finished goods).
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Binapani.

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Here there are some available raw materials in unrestricted use. When any new sales order is generated for MTO finished material it is generating a new purchase requisition for the same raw material ( since that raw material is not assigned to the sales order ). But here client is asking that it should consider the available raw material only when they generate any new sales order for finished product and it should not generate any new PR

Hi
For raw materials in MRP- 4 view give individual/coll field as 2 which is collective requirement. It will consider. Do it only for raw material.
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Antony

MRP FOR CBP MATERIALS- MRP TYPE 'VB', IN MD01

Dear PP Gurus,
My client wants to run MRP for consumption based planning materials (MRP type: VB), for there individual plants. For this I have suggested MD01 for planning in the perticuler plant by using the user exit available in the screen. But then also, after MRP run system is plannig all the materials which have MRP type PD as well as VB.
The user exit parameters are
User Exit Key: 002 (Consider MRP Controller for CBP)
User Exit Parameters : CBP
"CBP" is my MRP controller for materials which have MRP type 'VB'.
Pl suggest me what & where is the problem?
Thanks,
Regards,
Sachin Patil.

Dear,
It is possible through
User Exit: M61X000.
You need to maintain MRP group assign it to the VB type material then go ahead.
For details please refer this thread,
Re: mass MRP run
Regards,
R.Brahmankar

Collective requirement for Raw materials for the whole week during mrp ru

hi gurus,
I have a requirement like this. the raw materials required for on different requirement dates has to be clubbed together per week and one single purchase requisition for that raw material for that week. I had created a availability checking group and assigned that to check rule. then attached that in material master mrp 3 view of the material master.
If i run mrp for that product, it is not clubbing the weekly requirement instead it is clubbing only daily requirement and pr is getting generated.
can anybody give some valuable inputs so that i can proceed further?
regards,
senthil

Hi,
Try using the Lot Size: WB.
With this system wil club together all the requirements and propose a single receipt element.
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Siva

How to Forecast and run MRP for consumed materials

Hi Experts,
I need help urgently on below business requirement.
Objective: Forecast consumable materials (like Gas , Chemical) to produce Finish product
Scenario:
1. We have Plant WF01 - to produce finish products, Sales related activities, SOP for sales forecast, and production planning
Production BOM Like below
    Finish part (material used to make production, Sales, Shipment)
    RAW (Component used to make Finish Product)
2. We have other plats with in same company for GS01 - for GAS related materials, CH01 - For Chemical Related material
      - Material under GS01, CH01 does not have BOM
      - Gas and chemical material used during production process to make finish product
Question:
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          - How can I link SOP to forecast GAS and Chemicals because we don't want to base on historic usage
          - Please share best practices if any

Hi All ,
Thank you for help. Understand we can use CBP for non BOM components planning.
But SAP has standard forecasting models(based on historic/trend/Seasonal etc.).
Can we define our own forecasting model to generate fore cast values.
Ex:
Based on history
      Com1 - requires 100PC in Mar and 150 in Apr
But what we require is , We need to base on usage rate(to make finish product) and SOP forecast to determine raw material forecast.
     i.e
          SOP: FinishGoods 1000pc in Mar and 2000PC in Apr
          based on SOP, I need raw material comp1 500PC in Mar and 1000PC in Apr
          formula: Lets say Usage rate for Raw Comp1 is 0.5PC to produce 1PC of finish goods
               Forecast: 0.5PC * 1000PC = 500PC
                               0.5PC * 2000PC = 1000PC
                                   Usage rate * Demand = Raw material forecast value
          usage rate and demand are dynamic and can change.
Is there any way in SAP to determine forecast of components based on formula.
Thank you.
Rayudu

MRP for 2 materials

Is it possible to run MRP for one material number and take into account inventory and orders that exist for a different material number?
We have some parts that can be rebuilt (e.g. material abc123). We're considering creating a new material number for the rebuilt version of the part (e.g. abc123R). We want to run MRP for the abc123 material, and recognize the inventory and orders for both materials.
Thanks in advance for your help.
Regards,
Dennis

Hi Dennis,
It is not posible to do as you want, because there is only one number material by physical part... you can not assing two number material by physical part...
Best Regards,

MRP for BOM materials

Hello,
Actually , I have a finished good ( parent material) which is a BOM and is made out of two raw material items ( child material).
But, I am unable to see any short term or long term requirements for this two raw material items in MD04 and MS05.
Is their any special configuration need to be carried out for the requirements on the raw materials.
Thanks

Dear
First Check MRP Values are maintain in Material Master or Not For your FG & Raw materials.
Are you run the MRP for the FG Product?
If yes than after requirement is Come in MD04.
thanks
Sam

Data not updating for raw materials only in cube level

HI all gurus,
we have flow like ods1->ods2->cube1,cube2 and cube3.
In ods1 we mapped ZMATERIAL WITH OMATERIAL.
In ods2 we mapped zmaterial with zmaterial directly.
In cube we mapped zmaterial with zmaterial only but also we added 0mat_type in update rules of cube. i.e.we mapped in update rules 0mat_type is master data attribute of zmaterial.
But the problem is ods2 is mapped to cube1,cub2 and cube3 parllelly.
But the data is not populating to cube2 and cube3 only for rawmaterials i.e 0mat_type is having 15 material types(finished ,semi finishe and rawmaterials) only 4 raw materials are not showing any data for these two cubes but for one cube1 it is showing data for all 15 material types. (including raw materials)
what could be the problem.
I checked the Attribute change run.
I checked the data in masterdata also zmaterial and 0material.(data is available upto date).
Please help and i will definitely assingn the points.
It's very urgent becauz total my development work is stopped.
Thanks & regards,
Kumar.

Hi,
Check the material values in cube2 and cube 3 for records not having 0mat_type and then using that material check the material master data table to confirm whether mat_type is present for those materials or not.
Also, if you have written any start routine in update rules for cube 2 and 3 then check that too.
PB

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Hello All,
We are not using serial numbers at the moment, but we would like to assign a serial number to each material that enters the warehouse. So not on finished goods, but on raw materials. If we for instance order 10 boxes of a material, we would like to create 10 different serial numbers for these boxes (in MIGO).
Batch management is not the solution, since the 10 boxes would receive the same number, whereas we want a unique number per box.
Is this possible?
Regards, Marc
Edited by: japie303 on May 12, 2009 1:08 PM

Thanks for your replies.
We already have storage unit types, one of them is "Box". So in the warehouse mgmt 2 tab, an entry has been made which looks like:
LE quantity Un Sut
1. 100 Ea Box
This works nicely when goods are putaway: the system suggests that if there are 1000 materials ready for putaway, 10 boxes are delivered and thus 10 storage bins are required.
The only thing that fails is that there will be 1000 serial numbers generated, instead of 10. Handling Unit management is no option, because that brings a lot of workload with packing and unpacking goods. Changing the base unit of measure to box is not an option, since a box is no unit of measure.
Regards,
marc.

In MRP for changing MTO to MTS for raw materials

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