Internal Drive Going...

I am using three of my four drive slots. The first slot contains an original 500G hard drive and it runs the system. Slots 2 and 3 hold 1TB drives. I also have two 1TB external USB drives. I had three but during some very hot weather I lost one. I tried to save it using Disk Warrior but DW couldn't find or work with it.
So I used DW to run a repair on all of my drives without a problem - except for that first internal drive. To run a repair required booting from the DW disk and running DW from there. It started out alright and got to a mid-point of reviewing the drive then just stopped. After 6 hours I ended the repair process (it wasn't actually repairing, just locating the files), tried it again and came up with the same problem. The system runs as well as it did before the attempt but I don't want to take any chances.
I have a new 2TB Western Digitial drive I'll slide into the 4th slot and move the data (movie and editing stuff) from slot 3 over to Slot 4, erase/reforma Slot 3 and use Carbon Copy to clone my original hard drive (Slot 1) over to Slot 3, then switch the two drives so Slot 3 beocmes Slot 1 and restart the machine so I boot from Slot 1 (the newer 1TB drive).
My question is, I can do that, right? I shouldn't run into problems, right?
I'll be moving the operating system (10.5.6) from a 500g over to a 1TB just in time for the upcoming release of Snow Leopard.
If anyone sees a problem please speak up and let me know. I've never cloned an OS before but theoretically see no problem (or am I just too full of myself???)
Thanks, Lisa

Here is a better solution that will handle what you want, take a small amount of time to setup.
Always work with an "emergency boot drive" for maintenance and repairs, doesn't get used for anything else and has DW etc on it with just Apple current system. Small 20GB and backup once for safety on a DU "sparse" disk image.
Make a bootable backup of your current system.
Never repair a drive that is not backed up, try to backup anything essential.
- you can Preview and backup inside Disk Warrior.
Never run repairs off a CD or DVD, just use your "E" drive.
Before upgrading to 10.5.7, backup, and then boot from "E" drive and run maintenance.
There are no slot depend positions and it doesn't make any sense to move a physical drive to another slot or drive bay. Sounds complicated and doesn't buy anything in the process.
You could put your emergency 20GB on any of your non-system drive, or on more than one, plenty of room on the 2TB WD.
There are times when DW can take a long time if the directory is damaged, if the journal is wrong, if there are a large amount of file fragments and has trouble finding files. It has been known to take a day - or three.
Use the System Pref control panel to set the default boot drive. And use the OPTION key to boot from an alternate drive for one time.
Keep it simple and you will have less trouble - and work.

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    =======================Background info=================
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    Message was edited by: Beardy man
    Message was edited by: Beardy man

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    G4 tower   Mac OS X (10.3.9)  

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