MRP and Minimum Order Recom. Batch Sizes
I would like Purchase Order recommendations to be generated (MRP) based on minimum stock levels. If the stock is below the minimum Qty, then a PO is generated, but the minimum order Qty is ignored:
Scenario:
ItemCode: ABC
Minimum Stock in WH: 40
Current Stock in WH: 22.984
Minimum Order Qty : 10
MRP Generated Recomended QTY : 17.016
As this item is purchased in lenghts of 6m's, ordering 0.016 will not be possible. We also need to order a minimum of 10.
As you can see the minimum Order Qty is ignored. The recomendation is suppose to be in batches of 10, so for this item it should have been 20.
SAP : B1 2007 A SP: 0 PL:47
Any help will be apreciated greatly
Hi,
Welcome you post on the forum.
Minimum Order in B1 only define the lowest order qty. It doesn't imply this is a minimum order unit. Try Order Multiple to get what you want.
Thanks,
Gordon
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I am running MRP for one item with minimum stock level 20, in house qty 1, order multiple 12 and minimum order qty 20
the MRP return the figure 19 to order, when it should be 24 taking into account order multiple and minimum order qty...
Could you explain me why
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This is the definition of your questions:
Order Multiple u2013 you can set a multiplication factor for ordering the item e.g. in
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Dear Gurus,
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regards,
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MD50 - Is Planing run for Sales Order.It can run MRP upto the last Level of BOM or in SAP terminology it is SINGLE ITEM MULTI LEVEL. Planing MD02 is also Single Item Multi level but there is one big difference and that is MD50 is concider those materials also which have MRP type M0, while MD02 is not useful in case of MRP type M0.
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Relation between PO Qty and Minimum Lot size of material master
I have maintained "100" in minimum lot size ( MRP1 View, table MARC and field BSTM) for the material.
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99301 03991Used for claculate the procurement qty during MRP and depends on the lot size procedure you select. quota arrangement also uses this lot size.
[http://help.sap.com/saphelp_erp60_sp/helpdata/en/f4/7d26ad44af11d182b40000e829fbfe/content.htm]
Edited by: Karthik on Jul 8, 2011 9:47 PM -
Minimum Order Qty on Info Record for MRP
Hello All -
I have maintained an info record for a material with a minimum order qty. When MRP runs and generates the planned order/purchase requisition, it is not taking into account the min order qty on the PIR. Is there some additional set up that I need to do? I have a source list set up with a 1 under MRP relevant. Thanks!
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http://help.sap.com/erp2005_ehp_04/helpdata/EN/67/c50d38c5a5c82ee10000009b38f842/frameset.htm
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Edited by: Csaba Szommer on Jun 2, 2009 9:48 PM
Edited by: Csaba Szommer on Jun 2, 2009 9:48 PM -
Process Sales Order based on minimum order
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Recalculation of minimum order surcharge in invoice
Hi experts,
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anish -
Standard Packing Qty vs Minimum order Qty
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Standard Purchase Order Quantity
Quantity of the material that is normally ordered from this vendor.
Use
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The standard quantity may not be less than the minimum order quantity.
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Hi all,
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AshishDear,
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If you selected Lot size - FX - Fixed order quantity , then no need to maintain Minimum lot size & Maximum lot size fields.
Then you have to maintain Fixed lot size filed only.
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If Lot size is Ex - Lot-for-lot order quantity, then only need to maintain Minimum lot size & Maximum lot size fields in the MRP 1 view.
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That's why, in your case system is reseting Minimum lot size every time.
If you want to maintain Minimum lot size, then maintain
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KRK -
Dear PP experts,
I have a requirement which I am explaining in the example below.
Example:
I have an FG code "FG1" with BOM batch size as 500 Kgs. having one SFG component as "SFG1" quantity = 500 Kg.
I have BOM of the same "SFG1" with batch size as 450 Kg. having different components.
The situation is, at SFG level by using the same quantity I get output between 450 to 500. Whatever output I get at SFG1 level, I use it to convert to FG1.
Now when I enter PIR in MD61 for 500 Kg of FG1, system calculates the required quantity of SFG1 = 500 Kg as per the BOM and then accrodingly creates 2 planned orders of 450 Kg at SFG1 level. Due to this the raw material quantity planning is done for 2 batches, but actually I will be producing only one batch of SFG1 and using it for FG1.
In such cases, is it possible by some means that during MRP, system calculates the SFG1 requirement only of 450 Kgs so that only one planned order is created for the SFG1. This will prevent the additional planning of raw materia also. In short for one batch of FG1 only one planned order of SFG1 should be created.
Pl. let me know how this can be achieved.
Thanks in advance.
Regards,
PrashantHi,
There's a general issue in MRP with non-linear lot sizes, like in your case.
There are a few approaches to it:
1) MPS before MRP; to avoid over requirements for purchased materials, you define the manufactured levels FG1 and SFG1 as MPS.
Then in the first instance you run MPS, level production, get rid of unwanted batches, and then run MRP after you have a good stable production schedule.
2) Plan at component level; use a planning strategy in which you plan at component level, e.g. at the purchased material level. This way you avoid the non-linear issue.
3) Balance your production flow so you have exact multiples of batches, not like you describe 450 Kg. for SFG1 and 500 Kg. for FG1.
4) In a MTO scenario you could also try planning with a planning material, in which case the planning material has linear BOMs.
Regards,
Mario -
Sufficient stock but MRP create planned order and purchase requisition .
Hi Expert,
After MRP run planned order and purchase requisition created . but the problem is for child material sufficient is there but still PR and plnd order is created .
MRP type PD, LOT size EX,Strategy group 10, for testing purpose I made safety stock 0, min lot size 0 , max lot size 0.
I cant find the cause why MRP create PR and Pland order for the material which has sufficient stock. Please help.Dear Anirban
could you check the following master data value:
Lot size -> MB Monthly ( only for test)
Rounding value -> null
Strategy 40 MTS.
You can try with this setting in order to figure out what is the problem.
You can check also orizzon planning and re-scheduling (set to 999).
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Daniele -
MRP Minimum order qty not recognized
Hello together!
We found out (note 862814 ) that mrp does not manage minimum order quantities right (see below).
Version: SAP BUSINESS ONE 2007 A PL 6
Description of requirements:
Dear Madams and Sirs,
MRP Wizard yields unexpected result.
For an item having Minimum Stock 4 and having only two item in stock MRP suggests only two items for
purchase though Minimum order Qty. is 3.
From my point of view this result is wrong.
Please help us !
Wrong purchase amount of 2 items is proposed
Proposal of 3 items as Min oOrder Qty. is 3
Partner / Kundenkontakt: bob Systemlösungen
Abwicklung auf Englisch möglich? (Antwort 'Ja' vereinfacht die Bearbeitung Ihrer Meldung) Ja
Name: Daniel Rosen
Valid as of: ASAP
Business needs:
As there are hundreds of items to be ordered at the vendors, it is almost impossible to control the Minimum order Qty. Ordering non adequate quantities results in bad prices! This should be a basic function in MRP.
Examples:
For an item having Minimum Stock 4 and having only two items in stock MRP suggests only two items for
purchase though Minimum order Qty. is 3.
Current Workaround:
Laborious control of every Purchase order from MRP suggestion.
Proposed solution:
MRP should recognize Minimum order Qty. Best it could be set individually if Minimum order Qty is recognized or not.Hi
did you define default warehouse for items?
If it is true: did you select the default warehouse for the MRP process? Did you select another warehouse?
If you select another warehouse (not default) the behavior is correct.
Kind regards.
Agustin
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