MRP is considering Repair orders as Demand

Hi ,
We are into 11.5.10.2 and using MRP for Planning.
The system is considering Repair sales orders also as a Demand. We do not want these repair sales orders as demad.
Please advice can we restrict this.
Thanks in advance
Regards
Ravi

Hi Ravi,
While Running Planning Data Pull request set Internal Repair Orders and External Repair Orders parameters as No.
Thanks,
Abhishek Sharma
Please mark the post correct or helpful, if answered

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MRP not considering Process orders

Hello Gurus,
My pl.ind.req is 100 and I run MRP , system creates planned order for 100. When I convert this process order, the available qty in MD04 is blank. Then When I run MRP again, its creating new planned order for 100. I am thinking its every basic setting somewhere. Please help
Atul

Hello,
I resolved the issue, immediately after I posted yesterday. The issue was that on the Goods receipt tab in process orders, "Goods Receipt, Non Valuated" was checked and "Goods Receipt" wasn't. Once I checked that everything was OK. Since the GR from process order was marked as Non-valuated, MRP was not considering it. I think this is a finance setting. Will take it up with the finance guys. Thanks
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Edited by: Atul Katti on Feb 11, 2012 5:06 PM

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Greetings...
I have One Sales Order , in which i have ten different Line Items .
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How to take MRP Run of One Sale Order for all Line Items.???
In MD50 , we can have sales Order with Item..

In MD50 you can give only one item at a time.
Its a standard transaction meant to accomodate changes relevant for MRP after plant level MRP run related to specific sales order Item.
so either you need to do it multipal times by changing material or you need to go for MD02.
Please explain bussiness case in detail why you want to restrict your MRP run for items in a specific sales order.
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Mrp run without sales order

Hi Experts,
I am running the MRP for a particular material ,and the material contains some sales order. I dont want the mrp to consider the sales order.
I have made the changes in
Strategy group from 40 to 10 in MRP3 tab.
Schedule line from cp to cn in vov5.
But still its considering the sales orders.
so can anybody suggest me what changes i should do?
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Bhargavi,
Change the schedule line category of the sales order schedule line to 'CN' in VA02 transaction and check.
Configuration changes do not change your earlier sales order data.
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Best Regards,
Rajen

Service order from a repair order

Hi,
I want to create a service order from the repair order (sales order).
In the sales order, i select "repairs" for the prinicpal item. After that, in the screen "Change Repair request xx: item data". this message appear " The system generates an item porposal automaticaly. Copy proposal?"
But the system take a long time and at least do not create the service order.
Another message appear, when i select SM Order "A service order has not been found for action 'Repairs' "
What's the prerequisites to create a service order from the repair order.
Thanks for your quick help

Pre requsits for this are :
Maintain Strategy group 84 in MRP 3 screen in material master.
Go to t-code OISD, here you can maintain plant, material,work centre, task list.
Now go to order creation put your material & quantity is 1 & enter system will genarate service order,
Go to item data >>> schedule line , here u will find service order tab click on that tab service order is displaying
else use IW32 or IW33 to see service order.
Reagrds,
kapil

Can MRP only create planned orders for ROH, not for FERT?

HI all,
Is there any way to only generate planned orders for raw materials after MRP, forbid creating planned orders for FERT?
We want create planned orders for FERTs manually.
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Harvey

Harvey,
Yes, that was also my understanding of your scenario. Did you try X0 for Fert? Run MRP against the entire plant, and MRP will not create any new planned orders for the X0 parts. It will explode the BOM and create dependent requirements in the components. In addition, you can create FERT planned orders manually, or using an external planning system, and these manually created orders will also create dependent demand on your components.
If you are also using Sales orders to consume your PIR, you will also have to look at requirements determination for Sales orders. This is configured based on MRP type. If you change existing MRP types, you may have to add SD config so as to continue to pass requirements to MRP. Your SD resource should be able to help you through this, or I can give you basic instructions if you decide that the PIR/demand/planned order/dependent requirements works to your satisfaction.
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DB49

Reg.MRP Run without sale order

Dear Experts
We are in need of MRP run without sale order. I have created Finished product material (T-Shirt) and assigned components to that and then I ran MRP, If I do so, MRP is exploded but result is not satisfied some non components are displayed.
What is my requirement is ,when I run MRP if there is stock availble production order should be created otherwise Material requirement has to created.
Pls help what is the configuration for MRP run,
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Rajakumar.K

Hi Raja,
One of your requirements isn't available in R/3.
What is my requirement is ,when I run MRP if there is stock availble production order should be created otherwise Material requirement has to created.
Standard MRP will create Dependent requirements (demand elements). MRP will create order PROPOSALs (purchase reqs or planned orders)(supply elements). MRP can be immediately followed by an additional program that will convert planned orders to Production orders. All these things are possible.
However, MRP will not check for the availability of components, and then selectively create production orders. Availability check, which is not part of MRP, is usually performed at a later part of the production order cycle.
Regards,
DB49

MRP generates another plan order after the first paln order is converted

Dear All,
Please help regarding my problem.
I do have one SO contains this variant item.
After running the MRP, it generates plan order for that SO item.
Then i converted it to production order. But when i run again MRP, it generates again a plan order for that requirement.
Could you help me why? It should be not since i have a production order for the demand right? or no?
Item has a settings in MM as PD, lot for lot qty, NO check for availability.
I'm hoping you could help me with my problem. is this a configuration error?
Thanks in advance.

Dear ,
We have similar kind of problem in PM . However , I have couple of question on your MTO order if you can help us :
1.Did your Sales Order goes on Credit check and you release the credit block after frist time MRP run and subsequent Production Process ?
2.Did you change the pricing date in VA02-Sales Order and again it goes to credit hold?
3.Did you carry out the planned cost at Sales order level fro MTO based on any changes in your BOM/Routing ?
4.Which Version of SAP are you working on ?
5.Why there is no Avaialibility check ? In that case , Sales Order -VA02-If you perform ATP then it will confirmed you the qty even it is not availablle .
I think as long as your MTO sales order in credit hold , it will not pass the requirement to MRP and MRP will not create planned order if the overall status is Blocked .In this case what is happing is , when you are going to deliver the Sales Order qty , pricing date is getting changed and it is going credit hola as well getting released in VKM3/VKM4 .At this juction , requirement is passing to MRP ( it should not happen if the order in credit check ) .Its totall depends on the link between Requirement Type , Requirement Class and Planning Startagey group in PIR of customizing .
Check the following SAP Note ( some of them are patches required for this issue -we had similar kind of problem in PM )
1.80891 2.1011425 3.1012344 4.408651 5.433832 6.394751
Just to cross verify the below configuration changes :
1. Maintenance of the parameters of the requirements class of the sales order-OVZG
2.Define the parameters of the requirements class of planned independent requirements-OMPO
3.Define parameters for Requirement types to requirements classes-OVZH-Check the requirement Type 105/106
4.Define Planning Startegy -SPRO-MRP-PIR -Check the Requirement Type
I suggest you to refer SAP Note 80891 and related note like 377165/744305
All the best
Try and revert us so that forum expert can help you also.
Hope the above information will be useful .
Regards
JH
Edited by: Jiaul Haque on Jun 10, 2010 10:02 AM

Issue in creation of new line item in repair order-Reg

Hi all,
I have a query in Service Management Module of SAP while working in standard IDES System.
I followed the procedure given in the IDES material.
As per the standard system the fourth line item in the repair order should be automatically created, once the service order is technically confirmed and completed. In my case iam able to get the first three (Item Categories - IRRS,IRRE,IRRP) line items but even after completing the service order technically iam not gettin the fourth line item (IRAL). Only based on the Fourth line item we can create the Outbound delivery for the repaired item. After that the billing process need to be processed. My query is how to get the fourth line item automatically in the repair order after i technically complete the Service Order.
To brief you on the entire process that i have followed:
1. The QM Check need to be activated for the material.
2. Creating the Service Notification and the repair request.
3. Posting the GR of a piece of equipment to be repaired.
4. Processing the technical check.
5. Displaying the repair request and the service order.
6. Editing the Service Order.
7. Processing and Confirming the Service Order.
8. Technically Completing the Service Order.
9. Delivering the Repaired Piece of Equipment.
Then Comes the BILLING.....
In the above, after the eighth Step the Fourth Line item will be created automatically created but it DOESNT....
regards
Venu

Hi ,
Review your repair procedure and copy controls defined for this stage...mya be some thing is missing over there causing this behaviour.
As you told completion of Service order will determine the last item and enable us to delivery the item to customer...
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Hi experts,
Pls suggest me a BAPI to create a service order for those repair orders where a PGR has been done(for return delivery type : LR).
The plant should be 0260 with storage location wh01 and item category ZRRE
Creation of a service order with repair order type SM03 is not allowed in iw31.
thanks and regards,
Vijayb.

Hi prakash,
Thank u for the BAPI
But an error is being displayed saying that the REFURBISHMENT ORDERS CANNOT BE PROCESSED USING BAPI.
ERROR DURING PROCESSING OF BAPI METHODS.
This is while u pass the order type as either ZM03 or SM01or SM02 or SM03.
pls help me on that.
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CRM 7.0 Repair Order: goods receipt against order stock

Hi gurús,
We are implementing CRM 7.0 Service and one of our business processes is Repair Order. We have done almost all customizing following Note 806768.
We have our repair orders replicated in ERP, where logistics processes take place without problems as far as we do not set special stock indicator to order stock at level item, therefore receiving and issuing products to be repaired into unrestricted stock. Processes are correctly updated in CRM.
The problem comes when we try to use order stock, as mentioned in SAP Help. Return to repair enters into unrestricted stock, even though it is supposed to entry order stock, with movement 653-E (Schedule categ. IR). When we try to deliver repaired product, movement 601-E (Schedule categ. IA), we are getting errors, since there is no order stock, and return and deliver are managed with two different item positions.
I suppose this is a logistics issue, not a CRM problem, but I would like any advice in case anybody has already dealt with it.
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Pablo

What resolution did you get for this issue? Did you do an enhancement?

Issue while creating repair order via IW52

Hi All,
I am facing an issue while creating a repair order from Service Notification.
In IW52 for service Notification , we have option of Create repair order in Action box of service notification, when i am clicking that i need to enter the sales order type.. when i am selecting standard order type KD01 or any other it is saying that
1)Order type KD01 does not have the sales doc. identifier "repair"
Message no. QM127
Diagnosis
You entered an order type that is not assigned to the sales document identifier "F" or "G" = repair order.
Procedure
Enter an order type that has the sales document identifier "F" or "G".
Where can we see sales document identifier in config ?
2. I would like know is there any setting where we can give default sales order type to service notification type ..
regards
giri

Dear,
Thanks for your inputs. It will be great help if you can let me know the below :
1) Diff between Repair order, spare parts order..
2)I happened to create a service order from a sales order following IDES Model for CS -4.6C / the service order type created is SM01 is created and my sales order type is OR .. now my question is there any setting where we assign Service order type to sales order type ???
Note :- In OIOL Tcode for SM01 Order type i have IRC Sales order document type linked ..
regards
giri

Repair orders using SD_SALES_DOCU_MAINTAIN

Hi all,
I'm trying to use the FM 'SD_SALES_DOCU_MAINTAIN' for creating repair orders. On runing the progrma i'm getting the following error message <b>'Only quantity 1 AU is allowed (Item 000010)'</b>.
I'm attaching my code here. If any one has worked on this FM before kindly guide me.
REPORT Z_REPAIRORDER_CREATE.
DATA: header_data         TYPE vbakkom,
      header_datax        TYPE vbakkomx,
      header_out          TYPE vbak.
DATA: item_data           TYPE vbapkom   OCCURS 0 WITH HEADER LINE,
      item_data_out       TYPE vbap      OCCURS 0 WITH HEADER LINE,
      item_datax          TYPE vbapkomx OCCURS 0 WITH HEADER LINE,
      partner_data        TYPE vbpakom   OCCURS 0 WITH HEADER LINE,
      return_data         TYPE bapiret2 OCCURS 0 WITH HEADER LINE,
      schedule_data       TYPE vbepkom   OCCURS 0 WITH HEADER LINE.
DATA: v_menge_g           TYPE vbapkom-menge_g value '1',
      var                 type vbapkom-zmeng   value 1.
*----Header data
header_data-auart = 'ZCOS'.
header_data-vkorg = 'SIPL'.
header_data-vtweg = '60'.
header_data-spart = '20'.
header_datax-auart = 'X'.
header_datax-updkz = 'I'.
header_datax-vkorg = 'X'.
header_datax-vtweg = 'X'.
header_datax-spart = 'X'.
*----Item data
item_data-posnr   = '000010'.
item_data-matnr_g = '000000000148670245'.
item_data-menge_g = v_menge_g.
item_data-zmeng   = var.
item_data-zieme   = 'LE'.
item_data-matkl   = '138'.
item_data-werks   = 'MUM3'.
APPEND item_data.
item_datax-posnr   = '000010'.
item_datax-updkz   = 'I'.
item_datax-matnr_g = 'X'.
item_datax-menge_g = 'X'.
item_datax-zmeng   = 'X'.
item_datax-zieme   = 'X'.
ITEM_DATAX-MATKL   = 'X'.
item_datax-werks   = 'X'.
APPEND item_datax.
*----Partner data
partner_data-posnr = '000000'.
partner_data-parvw = 'AG'.
partner_data-kunnr = '0000680818'.
APPEND partner_data.
CALL FUNCTION 'SD_SALES_DOCU_MAINTAIN'
EXPORTING
   i_vbakkom                       = header_data
   I_VBAKKOMX                      = header_datax
   WITH_COMMIT                     = 'X'
   I_CALL_BAPI                     = 'X'
   SUPPRESS_AVAILIBILITY_DIA       = 'X'
   STATUS_BUFFER_REFRESH           = 'X'
IMPORTING
   E_VBAK                          = header_out
TABLES
   IX_VBAPKOM                      = item_data
   IX_VBAPKOMX                     = item_datax
   IX_VBPAKOM                      = partner_data
   RETURN                          = return_data
Thanks in advance
Warm regards,
Roshan Basheer

Hi vijaya dasu,
Thanks for your reply; but 'LE' is the internal format for sales unit 'AU'.
Regards,
Roshan

BAPI_ALM_ORDER_MAINTAIN is suddenly creating Repair Order Reservations

Hi,
I am seeing a Material Reservation getting created for a Follow-Up Material on a Service Repair Order when using the function module BAPI_ALM_ORDER_MAINTAIN. We have a Custom application that uses this BAPI and it seemed to be working fine until last week when we applied a Serivice Pack. I think it has to do with the Parent Material is desiganted as a Discontinued Item in the Material Master and has the Material as a Follow-up Material value. I am just curious as to why this was working prior and if anyone knows that this might have been changed in the Service Pack and if maybe there is an OSS nOte that might apply or if this is just STD SAP logic?

solved deleting some implemented by customizing
and re-create there check by program

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