MRP run BOM explosion acc to storage location

Hi,
I got two finished parts i.e X & Y and a component A which is being used in bothe X & Y.
But the component A is stored in two different storage locations which are P & Q respectively.
So will it be possible that when I run MRP for X it should pick up stock from P and when I run MRP for Y it shoul onle pick up from Q not from P.
Thanks
Kumar

Hi Kumar,
Since your are running MRP for Plant Level, it consider plant level stock for components.
if u want MRP donot consider stock for particular storage loaction, U have to make system to plan at MRParea Storage loaction level for Components.
Do the following settings,
1.Create Two MRP areas of stoarge location Type (2), and assign the component issue storage location accordingly.(Ex MRPAREA1 = P and MRPAREA2= Q) in SPRO
2 Assign TWO MRP Area for your Component (A) MRP view of materla master and assign issue storage location in "MRP 2" view of "MRP Area"
3. Assign issue storage loaction in BOM item for Header Material.(For X iss loc of A= P and For Y issue loc of A = Q)
4.Now run Mrp for your Header Material(X,Y), system will consider stock for A Only from "P" while run MRP for X, Bcz it will consider storage location from MRP area only
Please try and come back. Is it possible to create MRP area for your Component .
regards
pradeep

Similar Messages

Without MRP, with BOM explosion

Hi,
I'm new to SAP and learning SAP SCM. I would like someone to brief me on what the following lines imply, especially 'without MRP, with BOM explosion'.
"dependent requirements must be determined for materials that are planned in SAP ECC. So, you assign the MRP type X0 with MRP procedure X (without MRP, with BOM explosion) to the materials planned in SAP SCM."
Thanks,
Krish

Hi,
Without MRP , with BOM explosion - means the dependent requiremens are created for this materials from APO.
The MRP will not run in APO. Only the dependent requirements will be created from APO. The MRP for this materials will be executed the ECC or R/3 system to create planned order anb purchase requisitions.
Thanks and regards
Murugesan

Mrp - Purchase request split by different storage location

Dear all,
I have a plant with many storage location; One of these , s001, is located in a different street , so have a different address.
When user needs material for this storage location s001, he creates a reservation by trx MB21.
Storage disposition is deterministic , NO reording point .
I need to split purchase request in case of this storage location s001, but Mrp standard collect purchase request for same vendor / plant .
Do you know a user-exit for do that ?
Regards,
Silly

Hi Satya,
1. The Requirements are consolidated at plant level and not at the storate location level.
2. Also in the PR/PO the storage location is derived from the data of the material master record. ( default rcvg s.loc)
3. So in case if you need to split, first you need to Split your PO and in the PO the Item data, Recieving s.location should be
edited in this.
4. Even if you Find a User Exit, We need to have manual intervention on this.
Reg
Dsk

Help required -for MRP Run at storage location level

Hi ,
we need to have separate MRP fro two storage locations with direct procurement from Storage locations. Right now we have MRP run at Plant level for all the storage locations. we donot want the materials in these two storage locations to be planned at Plant level only with Separate storage locations. Plant level MRP will run for the other storage locations .
I have created separate MRP areas for the storage locations & activated MRP for MRP Areas client level. material masters for the two storage locations have been asigned the MRP areas & maintained the MRP area data in material master .
When we run the MD01, the Planned orders are getting created at both MRP areas plus at the Plant level.we donot want the planned orders creation at Plant MRP area level-only at the storage location level for those two storage locations MRP areas.
Can anybody guide me -how to achieve that ? Did we miss any configuration?
I tried to maintain scope of planning & getting error for parallel processing .
Do i need to maintain parallel procesing with servers ?
Pls need your input on this. Any help will be highly appreciated .
   Thank you in advance.
    Regards,
    Krish.

Hi,
     Go to IMG settings 'Materials Management + Consumption-Based Planning + Planning + Define Storage Location MRP per Plant' Enter your Plant, It will show list of storage location in that Plant, then select 2 in 'MRP Indicator' field for storage location for which u want to plan seperately.
Hope It will clear Your Problem
Regards
Sunil Kumar

During MRP run unwanted plant and storage location include and exclude

Hi There,
During MRP run how to include and exclude the unwanted plant and storage location pls let me know the required configuration settings.
Thanks in advance.

HI,
To control whether a particular storage location will be included or excluded from the MRP run. (MD02/MD41).
To exclude it from MRP run :-
OMIR - Define storage location MRP per plant
Put the MRP ind. as.         1 - storage location stock excluded for MRP
To include it from MRP run:-
OMIR - Define storage location MRP per plant
Put the MRP ind. as.      space - storage location stock also planned at plant level and save it
Next go to transaction MM01 - tick only view MRP 2
Key in Plant and Storage Location
Look at the Storage Location MRP section
change the SLoc MRP indicator to space and save it
MMD1 - Create MRP Profile - MRP profile is a useful entry aid and makes it easier to manage MRP data.
You define which fields are filled with values when MRP data is entered in the material master record, which of these values can be overwritten and which not.   You use the information stored in a profile is standard information that is needed again and again in similar constellations when material master records are maintained.
Regards
KK

MRP run by excluding storage location

Dear PP experts,
I have excluded storage location e.g. storage location 0001 from MRP in OMIR and also maintained the same in MRP 4 view in material master. As far as MRP run is considered system is ignoring the stock and giving the results.
But now we are facing the problem in quantity confirmation in sale order in transaction code CO06. The stock is existing in storage location 0001and is not confirmed for any other sale order.
We need to exclude the storage location in MRP but it should allow stock determination in sale order.
Pl. let me know how this can be achieved.
Thanks in advance,
Regards,
Prashant

Dear Prasobh,
Thanks for the reply. There is no storage location mentioned in the sale order. I tried confirming the sale order by activating the No storage location check box, still it does not confirm the quantity. If we keep the check box "Check without RLT" blank then the sale order quantity gets confirmed. But the problem here is that it confirms quantity greater than what is available in stock i.e. if we enter any quantity it is confirmed.
I would like to ask one more question. The sale order confirms quantity available as per the ATP logic. When we have excluded the storage location from MRP the quantity is seen at storage location level and not at Plant level and hence it is not proposed in cummulative ATP quantity. Should the quantity be available in cummulative ATP quantity. If yes, how can be get that quantity in cummulative ATP quantity?
Is there any impact of MRP area? as we have MRP area activated. Within this Plant we have one MRP area at storage location level and the other MRP area as Plant excluding this storage location.
Regards,
Prashant

MRP run without bom explosion

Dear All,
Can it possible to run mrp without bom explosion against demand management & demand program for 78 weeks its mid-long term?
BOM is not considered by client,so it possible to run mrp without bom?
Regards
Gajjen

Hi,
You Can run MRP with out BOM explosion
Option 1: In MRP 4- Set MRP dependent requirement - 1
or
Option 2: Make the BOM status to 2 In active.
or
Option 3:
IF you want BOM for Other purpose such as costing, Then
Create a New BOM status as per your requirement in OS23, Remove the check mark of MRP Explosion .and assign to the BOM status to respective bom
Regards,
Sundaresan
Edited by: Sundaresan . E. V on Aug 26, 2010 5:03 PM

Alternative BOM problem in MRP run

Hello Experts,
We have two BOM for one material.Now I want to use BOM-1 for MRP run & BOM-2 for subcontracting.I have maintined following settings.
1) Production version.
2) BOM explosion selection method in MRP4 -2
3) Assign PV in inforecord for subcontracting.
4) Assign PV in MD61 in schedule line .
But when I run MRP it still consider subcontracting BOM.Have I missed any setting?
Kindly guide.Thanks you.

Hi, Follow the below process,
1.Enter the BOM selection method as 2 in the MRP4 view of the material master.
2.In case if you have not assigned the production version in MD61 against the PIR's under schedule line
tab key (in the top menu click on settings and prod version ,then you can assign the prod version which
you need to pick during the MRP run),the system always picksup the first production version during
MRP run even if all the prod versions contains the same validity dates and lot sizes.
3.If you are not willing to assign the prod version in MD61 ,but the system should consider the second
prod version for MRP run means,then set the locked status for the first prod.version.
4.When run MRP via MD02 or MD50 in the simulation mode.(i.e w/o giving tick in simulation mode).
Click on Save,You will get a pop screen,
Now click on the continue icon, Then go to Plaining Results: Individual lines screen.where you will get Plan order on which when double click you will get pop screen below,where you have Planned order no,quantity,plant,storage location,and version.
Now here you can select the required version,and it will become firmed. This BOM will be used in the order now. Try it.

BOM Explosion for MRP Area

Dear Expert,
I have doubt regarding BOM explosion for MRP Area. This doubt is triggered when performing MD01, as result I do not find the dependent requirement in MD04 for my FG. I have maintained the BOM through CS61 and MRP area for all component, I understand that only component level system is taking into account MRP area (storage location). FYI before maintaining all components to MRP area, the BOM explosion was successful exploded. Your advice is appreciated.
Best regards,
Mahnansa

Dear,
Please check the Explosion control in Customizing, Transaction OMIW.
Try to explode the BOM in CS11 , CS12 or CS13 if it is working there in curret date then chack the planning file entry in MD21.
You need to convert the planning file entery at MRP area in OM0F.
Also note the dependent requirement is not generated in the corresponding MRP area to which the production storage location in the material master has been not assigned for the data of the MRP area.
Regards,
R.Brahmankar

Stock transport order between storage locations and assignment category type E not in MRP

Hello Gurus,
I have a stock transport order between 2 storage location which belongs to the same plant. Besides the stock transport order is allocated to a sales order (account assigment category E). When I run the MD03, the system take into account the quantity of the stock transport order as a future entry and this is wrong. I need that the MRP has not into account the stock transport order as an entry.
As an important information, If I modify the stock transport order removing the account asignment category E (sales order), then the MRP doesn't take into account it, so this is correct.
Could anybody tell me how to get it?
Thanks in advanced.

Laura,
It is normal that MRP will consider an STO as a receipt element; this is basic planning. It is unclear to me why you think you do not want it to do so, but I will assume you have some logical reason.
Contrary to what some others may have suggested, changing the scope of check for availability checking has no effect on which elements are considered for MRP. MRP is a completely separate functionality from Availability Check.
For Location > Location STOs (within a plant), then, you normally have the receipt element of the STO in the destination storage location, and the requirements element of an equal amount in the source storage location. Net of these two elements is zero, unless you have already issued the STO at the source location.
Changing the Account assignment from "E" means that the STO will not be relevant for your Sales order (in other words, when you receive this STO into the destination storage location, it cannot be used for your sales order). In a general MTO scenario, it also means that the proceeds of this STO (the stock you received) cannot be used for ANY sales orders.
One way that some people make an STO 'not relevant' for MRP is to alter the destination storage location such that it is not relevant for MRP. You can change the MRP relevancy of the storage location in MM02 > MRP4 tab
Best Regards,
DB49

Help required !! For MRP at Storage location level

Hi ,
we need to have separate MRP fro two storage locations with direct procurement from Storage locations. Right now we have MRP run at Plant level for all the storage locations. we donot want the materials in these two storage locations to be planned at Plant level only with Separate storage locations. Plant level MRP will run for the other storage locations .
I have created separate MRP areas for the storage locations & activated MRP for MRP Areas client level. material masters for the two storage locations have been asigned the MRP areas & maintained the MRP area data in material master .
When we run the MD01, the Planned orders are getting created at both MRP areas plus at the Plant level.we donot want the planned orders creation at Plant MRP area level-only at the storage location level for those two storage locations MRP areas.
Can anybody guide me -how to achieve that ? Did we miss any configuration?
I tried to maintain scope of planning & getting error for parallel processing .
Do i need to maintain parallel procesing with servers ?
Pls need your input on this. Any help will be highly appreciated .
Thank you in advance.
Regards,
Krish.

Hi Krish,
Go to following IMG path and check out your settings -
IMG>>>Production>>>MRP>>>Master Data>>>>MRP Areas>>>
(1) Activate MRP for MRP Areas -
Is that activated?
(2)Define MRP areas>>>> Do setting s as per Storage Location
Then run MRP.
MRP Areas
In this IMG activity you define whether MRP is to be carried out with MRP areas. In addition, you define the MRP areas for each plant in which you would like to carry out this type of materials requirements planning.
The MRP area represents an organizational unit which carries out materials requirements planning independently. The results of the planning run are displayed specifically for each MRP area. An MRP area can include one or several storage locations of a plant or stock with a subcontractor.
You can assign a material to various MRP areas.
Basically, there are three types of MRP areas:
Plant MRP Area
Initially, the plant MRP area includes the plant with all its storage locations and stock with subcontractors. When you have defined MRP areas for storage locations and for subcontractors and you have assigned the materials, the plant MRP area is reduced by exactly this number of subcontractors and storage locations, as they are now to be planned separately.
MRP Areas for Storage Locations
You can define an MRP area that consists of a particular storage location by creating an MRP area and assigning the storage location to it. Material requirements for this storage location are then planned separately from the rest of the plant. You can also group several storage locations into one MRP area by creating an MRP area and assigning the storage locations. These storage locations are then planned together.
MRP Areas for Subcontractors
You can also define an MRP area for each subcontractor. Using an MRP area, it is possible to plan the components to be provided in subcontracting, by defining an MRP area for each subcontractor and assigning the components to be provided. You can therefore plan the requirements to be provided for these components for one subcontractor separately from the usual requirements.
Up to now, MRP at plant level had been carried out. The various requirements were combined in the planning run and procurement elements were created for these pegged requirements with unknown sources.
The introduction of MRP areas enables you to carry out material requirements planning and know the source of the pegged requirements and to be able to distinguish between them. The source of the pegged requirements can be, for example, production on a particular assembly line or a subcontract order.
Material requirements planning for each MRP area allows you to have specific control over the staging and procurement of important in-house production parts and purchased parts for each shop floor and assembly area.
Hope this will give you more idea about the same.
Satish

Storage location MRP clarification

this option gives you the ability to plan a storage location separately or exclude it completely from MRP. I am confused why the sloc mrp indicator is given at material master level in MRP4 view? it should be at storage location level right?
also could some one explain in what scenarios do people use this seperate storage loc mrp and exclude storage loc mrp with an example?
Edited by: SCM0925 on Feb 19, 2011 4:24 AM

this option gives you the ability to plan a storage location separately or exclude it completely from MRP. I am confused why the sloc mrp indicator is given at material master level in MRP4 view? it should be at storage location level right?
Dear,
This setting is applicable for storage location only, if you given storage location while entering in material master, then only this screen in MRP4 will appear otherwise won't.
While running MRP system need to consider this setting, thats the reason the storage location data is considered in MRP 4 view
also could some one explain in what scenarios do people use this seperate storage loc mrp and exclude storage loc mrp with an example?
if you want reorder point planning for that storage location sepeartely, then you can use separate storage location MRP
& also, you can exclude the storage location during MRP, for this particular material., if you set in config, it will applicable for all material
Edited by: Sundaresan . E. V on Feb 19, 2011 8:59 AM

MRP Relevance for Storage Location

All SAP Gurus,
In SPRO where we need to maintain MRP Relevance for Storage Location?
Regards,

Dear,
Check transaction OMIR - Storage location - MRP relevance.
In detail:
To control whether a particular storage location will be included or excluded from the MRP run. (MD02/MD41).
To exclude it from MRP run follow the steps:-
OMIR - Define storage location MRP per plant
Put the MRP ind. as.         1 - storage location stock excluded for MRP
To include it from MRP run:-
OMIR - Define storage location MRP per plant
Put the MRP ind. as.      space - storage location stock also planned at plant level and save it
Next go to transaction MM01 - tick only view MRP 2
Key in Plant and Storage Location
Look at the Storage Location MRP section
change the SLoc MRP indicator to space and save it
MMD1 - Create MRP Profile - MRP profile is a useful entry aid and makes it easier to manage MRP data.
You define which fields are filled with values when MRP data is entered in the material master record, which of these values can be overwritten and which not.   You use the information stored in a profile is standard information that is needed again and again in similar constellations when material master records are maintained.
Regards,
Syed Hussain.
Edited by: Syed Hussain on Sep 20, 2008 12:51 PM

Replenishment between Storage Location with MRP Planning

Dear PP Gurus,
I need you expertise on the below question.
I have a plant with multiple Storage Locations. One Storage Location is Main Warehouse and another ilocation s External Warehouse (3PL) where excess stock are kept due to storage capacity in the Main Warehouse.
Now the requirement is replenish the stock to Main Warehouse from the External Warehouse with Stock Transfer using MRP trigger the Stock Transfer.
I know the setting in MRP 4 View in the material master, the Indicator to set to 2, maintain a reoder point in the Sloc: 1200 and Replenishment Qty: 1500 and Special Procurement Type: (what should be the setting)
My question is where to set the target Sloc and source Sloc, then only system will trigger the replenishment Stock Transfer?
The storage location which is plan separately, will have a different segment. Therefore, in terms of the availability check for the Sales Order it will consider as normal based on the scope of check.
Appreciate the reply
Thanks & Regards
Pooja

Dear ,
1.You need to set up the MRP for Plant with group of storage location and run MRP-MD01 .You can try SCOPE of planning -OM0E.
As an information : In standard MRP I, f you have several storage location for your plant, you cannot plan for them separately unless you assign them to a separate MRP area.If a storage location (alone) is assigned to an MRP area, it means you wan to plan for it separately. If several storage locations are assigned to an MRP area (or let's say to a plant), it means you want to plan using all of them - and you cannot choose only one and plan for it (you can exclude a SLoc from planning w/o assigning it to MRP area).
2.Find steps for config for activating Sloc to Sloc transfer within plant using STO : -
follow path: SPRO--> Materials Management -->Purchasing -->Purchase Order -->Set up Stock Transport Order -->Set Up Stock Transfer Between Storage Locations
1. Activate Stock Transfer Between Storage Locations
2. Assign Delivery Type and Checking Rule According to Storage Location
purchase document category 'F' , here use PO type UB, supplying plant, issue sloc and delivery type , (prefer to create new delivery type by copying delivery type 'NL' replenish delivery
3. Define Shipping Data for Stock Transfers Between Storage Locations
for plant defind sales org and distribution chenal and devision
select the pline and go to sloc
assign there customer (created for sloc)
4. Define Rule for Determination of Shipping Point
for newly created delivery type set L storage location specific shiping poing determination
5. Assign Shipping Points According to Storage Location, assign her sloc based shiping poing determination
at last when you will create PO put issue storage location, system will determine shiping data based on config done.
after this process will be same as STO plant to plant using shiping.
You will need to mention the issuing storage location during posting the delivery,
ie, ME21N - Create STO
VL10B - Create Delivery
VL02N - Post Goods issue - here you will need to mention the issuing storage location
Refer : STO process -Std in SAP
Hope it is clear to you .
Regards
JH
Edited by: Jiaul Haque on Jul 7, 2010 10:23 AM

Exclude purchase order on storage location from MRP

Hi Everyone,
We have excluded storage location 1200 from MRP.
The result shows only stock on 1200 excluded from MRP, PO on storage location 1200 (storage location 1200 in PO) still considered in MRP.
Is there any way to exclude PO on 1200 i MRP also?
Best Regards,
Bin

Dear,
Go to MRP 4 view of the material master .
In the field SLoc MRP indicator field "1".
If it is for a material than in the material master level it can be done. If you are looking for all materials in that storage location, than it is better to define this in SPRO->Production->MRP-->Planning-->Define Storage Location per MRP plant. Here for that storage location in that plant you need to define "2" - Storage location stock planned seperately or "1" - Exclude Storage location from MRP.
Also u can use t.code MMSC.
Select Material & Plant and Assign MRP =1 for the Sloc to be excluded
Regards,
R.Brahmankar
Edited by: R Brahmankar on Nov 14, 2008 9:32 AM

MRP run BOM explosion acc to storage location

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