Multilevel Routing of Finished Product

Hi gurus,
How can I see the multilevel routing of finished product (Multiple Finished product at one go)

The Actual Production Cost is not derived from the BOM, but from the production order Components tab. It contains originally the lines from the BOM, but they are modifiable. And the system uses these data from the production order and the cost prices of the components at the time of the Receipt from Production transaction (Cost price = Item master data / Inventory tab / Item Cost ). So if you modify the production order, the system can use different components for getting the production cost for different receipts. And may be with different cost prices.
The by-products (the negative quantity components in the production order) have no affect to the actual production cost.

Similar Messages

Wait time from WIP to finished product

Dear PP experts,
I have a case need your help:
We're a construction company, we have a concrete factory.
Our product (called spun pile) is made from concrete and mixture.
In put: concrete + admixture
Out put: spun pile (WIP)
usually, it takes 7 days for a spun pile (WIP) becomes a finished product.
in other cases, we have to speed up the progress, so, we put the spun pile (WIP) into heat oven. It only takes 1 or 2 days for a spun pile (WIP) becomes finished product.
In total, we have production date, called A (date)
We have wait time, called T (days)
We have the date that we can sales finished product, call B (dates) = A + T
Can we manage it in SAP PP? We expect after T days, stock in finished product will be increased, automatically, instead of manually do the stock transfer in SAP MM module.
Please consult me on this. Thanks in advance.
Regards,
Gent
Edited by: Nguyen Phuoc Toan on Jun 18, 2011 9:15 AM

Hi Toan,
Can you explain your business in this case? If you want to check available in SO, you need to setting waiting time in routing, if you need to receipt into stock, it impossible.
KietNVT

Finished product as packaging material

Dear experts,
Plz help. Many thanks.
Background: Product A is finished product and can be sold. Meanwhile, it can be used as packaging material for another finished product B. However, only B has selling price as customers only buy B.
Q1: Can product A be maintained as packaging material and finished product as well? Any impact on accounting?
Q2: If answer for Q1 is yes, can product A be used to create sales order together with B? You know, product A also need production. Production department want production requirements from sales orders (say Tcode MD04). Meanwhile, they're required to pack B with A before warehouse receives B.
Q3: If answer for Q1\2 is no, how to solve?

Hi Cathy,
You only need to do the normal packaging material related masterdata maintanence and configurations. I created a query long ago and was answered by many people on packaging. I am giving you the link. Please go to the thread to know how to enable packing. Using this set up, you can do multilevel packaging or any kind of packaging you want.
Packing process
Normal sales doesnt need any explanation here.

Subcontracting components and purchasing a finished product

We have a vendor that sells us the finished product. However we have to supply them with 2 of the components. One of the issues is that we cannot tell our vendor how much we pay for those 2 components. And we canu2019t give the parts to the vendor FOC otherwise the board cost will be minus those 2 components. In addition we need to make sure we drive demand for these 2 components.
So Iu2019m stuck. How do we do this in SAP while driving demand for those two components and not informing our vendor how much those 2 components are and not to screw up costing?
Please note: That I do have a production BOM for the finished product and we only need to supply the vendor with 2 components out of the 100 components that take to build the finished product.

You can create a Subcontracting PO i.e. create a normal PO with Item Category L in ME21N.
Also the components that you need to provide to vendor can be maintained in the Item Details in Material data tab. Note, when the PO is printed vendor will not be able to see any prices of components provided.
You then issue the components to your vendor using T Code ME2O or MB1B (with mvt type 541).
You can receive the components using normal MIGO 101 route.

Reuse Finished product

Hi all,
My scenerio is mentioned below.
1. We send the finished product to FPS(Finished product Stores) were delivery is created and the products are send to the customers.
2. If the customer does not want the product due to some reasons, No delivery is created and these Finished products gets accumulated in the FPS.
3. After some period there may be requirement for the product from the customer with little modification. The FPS issues the material to the Production location. After the modification the finished product is send to the FPS and delivery is made to the customer.
How to map the above scenerio in SAP ?
Regards
Afzal

Hi
You can try this
Have one more level of fert ( fert1) with different name and link this fert as component, without routing for this higher level fert1. Create only ref operation set.
Create manual Production order for that higher level fert1 and include reference oprn set while creating order. Then do GI ( existing finished fert ) do order confirmation for the new order then do GR for the new production order. the stock will go to new fert1. Make deleivery from the new fert1.
Regards
J.saravan

Reporting hours to produce a finish product

Hello,
Is there a standard report that gives the number of needed production hours to produce a quantity of finish product ?
For example,
I want to simulate a production of 500 material A, I want to know how many hours I need per workcenter to do the work.
thanks in advance
Romeo.

if this is produced using just one routing , then in the routing you can schedule using the quantity you want to produce. Or, alternatively, create a production order (CO01) without saving for 500 and check the required hours.
If A has a complex structure and you want to have the contribution of other work center of some intermediate products, then I think that you simulate it using CK11N (Cost estimate, without saving).
Regards

Avoid posting of Goods receipt of finished product without consumption of components in Subcontracting process

I have one requirement:
I provide components using movement type 541 to the subcontracting vendor.
Now system will allow the goods receipt of the finished product using movement type 101.
If the components which are to be consumed using movement type 543 O are unchecked when doing goods receipt of the finished product then system will allow to do the goods receipt.
As a result of which the component consumption will not be done.
Subsequent adjustment can be done but,
I want to have a check that without consuming the components the system will throw an error message when tried to do goods receipt using movement 101.
Please advice if it can be done, if so how to achieve it.

Hi,
It depends on what you want your subcontractor to do with the faulty raw material stock - if you want them to scrap it you can scrap stock from subcontractor stock using movement type 551 and special stock "O" (the system should prompt you to enter the vendor code). If you want it returned for you to scrap it - movement 542 to return it then scrap it from your own stock.
You shouldn't receive an additional 20 of the finished parts - as you only received 80 not 100. Close the purchase order off to close off the balance of 20 remaining.
Thanks

Creation of Production order for FInished Product through Project

Hi,
Pls clear me on how we can create a Production Order for finished product.
If we confirm the production orders in PP, cant the same be confirmed in PS.. Should we consider the same activity types in both PS and PP
Pls clarify

hi srikanth,
your answer has been very helpful... but could u clarify why MRP is run in MD51 for WBS element and in MD02 for network..
Pls clarify... My scenario is like this ...
A
                        B                                                                                C
                D E F G H I                                                                                J K L M N O
I have a Assemblies B and C which are always delivered in sets.. under assemblies B and C, we have 6 sub assemblies which has its own components. I am assigning sub assemblies to differenet WBS elements 01 and 02. so, initially these sub-assemblies are produced to stock. this should happen in PP i.e., through production orders generated in MRP run ( MD51 ). In the next phase i will assign Assemblies B and C to another WBS element. Again system should generate two Production orders thru MRP for this. Here the 6 sub-assemblies produced earlier will be consumed in confirmation of the production order...
What i am doing is this correct...
and the procurement for the components is happening thru the purchase requisition generated via MRP. the components themselves are not directly assigned to the project..
Pls advise and clarify?

Cost of finished product repetitive manufacturing

Hi,
My clients produces 5 different finshed products always. I want to map the scenario in Repetitive manufacturing.
Is it possible in REM to get the actual cost of production of 5 products separately?? fir example can i get cost of finished product 1 as Rs200, in the month of Jan2009 for 10 quantity, cost of finished product 2 in the month of Jan2009 for 5 quantity etc etc .
Regards.

Thanks to all for their valuable inputs.
Dear Mangalraj: Its really a challenge for me to decide whether to go for REM or not. The reason why I am not going for discrete is :
1. Client doesnt know how much of ( for example) fertilizers it issues for finished 1 or finished 2 . client says he knows that in a month how much he has used for example 100 kg of fertilizers in total, not on basis of finished goods. So, i think i will have problem during BOM creation and goods issue in particular.
2. Since finished products are rose plants, jasmine plants etc, client says i dont how much to do Goods reciept. few plants may still be not ready to be able to do goods reciept.Client says its very difficult for me to count flower plants everyday and then say out of 1000, 10 are ready to be done Goods reciept and 15 are dead so these should be scrapped etc.
These are the resons why i thought it to map to REM. But client also wants to know price of each plant , means whats the price of rose plant(per plant), price of jasmine plant( per plant).
Request you all to throw some light on this..
Regards.

Automatic creation of purchase requisition for semi-finished product HALB

Hi Gurus,
We want the MRP to generate automatically a purchase requisition, instead of a planned order, for a semi-finished product. Of course, we still want to be able to convert it to a planned order.
thanks
Jean-Francois Millaire

Hi Jean-Francois Millaire,
You want a purchase requisition after MRP run & you should also able to convert that purchase requisition to planned order,If i understood correctly, hope this is your requirement
First one is possible -in MD01/MD02 maintain create purchase requisition as "1"
Second is not possible,its not possibel to conver a PR(purchase requisition to Planned order where as vice versa is possible
confirm my understanding,pls revert if you differ
Regards,
SVP

Valuated Sales Order stock for Semi-Finished Products

Dear Gurus,
One of my client faced the issue that the semi-finished products is valuated-sales order. We are in Mill Industries, downstream (steel processing). The situation is:
1. We use configuration material for both finished and semi-finished products. Both are valuated at standard costs with valuated sales order stock.
2. Once the sales order is created, the cost estimates are created for both Finished, and semi-finished products.
3. The production orders is created for the semi-finished products. During production, several semi-fg and fg can be manufactured at the same time. We are using the co-products feature to cover that.
4. During the goods receipt of semi-finished products, instead of using the standard costs in sales order cost estimate, it use the planned costs in production orders which against our design.
I tried to use the user exit COPC002 and influence the standard costs. But it seems that the routine is not called for semi-fg at all. Anyone has any light on this?
Regards,

Hi
I think you are talking about Special Stock "E"...ie) Sale Order Stock...
If my understanding is correct then,
If you go and see the Table T156....For the
Movement Type: 101,
Special stock Indicator : E,
Qty. Updation Checked,
Val. Updation Checked,
Movement Indicator : Against PO,
Consumption Indicator: Sales Order Stock.....combination....the transaction Event Key....GBB only has been Assigned....these settings you cannot change...
This linkage you can view in OLMW-----> Account Determination -
> Acc. Determination W/O Wizard -
>Account Grouping....also
Reward if useful
Regards
S.Baskaran
Edited by: baskaran srinivasan on Dec 20, 2007 12:18 PM

To know the Finish Good or FInish Product name

i am developing an Batch wise consumption report, in that i want to know the finish product name, is there any FM or a table where we can find the name of the Finish Goods or Product name,,,
Regards
Mukesh Kumar M

Usually, it depends on your business requirements.
Bare minimum fields will be MARA-MATNR, MARD-LGORT (storage location), MARC-WERKS (plant), MARA-NETPR (Price), qty, shel-life expiration date, batch number, vendor, etc.
Please refer to these links for step-by-step details.
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=3147313
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=2727595
Material Replication filtering problem
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=939819
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=3051093
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=1446371
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=2906955
https://forums.sdn.sap.com/click.jspa?searchID=1680963&messageID=2906855
https://forums.sdn.sap.com/click.jspa?searchID=1680963&messageID=3107068
https://forums.sdn.sap.com/click.jspa?searchID=1680963&messageID=2987071
https://forums.sdn.sap.com/click.jspa?searchID=1680963&messageID=3171466
Hope this will help.
Please reward suitable points, incase it suits your requirements.

With what value finish product as come when we do goods recipt from prd

Hi,
With what value finish product as come when we do goods recipt for oa prodution order in make to order scenerio.
The material is not talking standard price form th e material master when we are doing goods recipt.
Regards,
somiraghu

If you use non-valuated sales order stock (account assignment E) there will ne no value posting at all during GR, thus also no accounting document. The full actual costs (that Pankaj listed) will be posted during settlement of the production order.
Regards,
Kay

STOCK OF FINISHED PRODUCT BY PIR NOT CONSIDERING WHILE TAKING MRP RUN

DEAR SAPGURUS,
I have finished product stock of 50 nos through planned independent requairement. now i am creating sales order for finished product but mrp run generate the planned order for finished product. I dont have planned order for finished product because material already have stock. what can i do please give solution.
thanks.
Regards
Atul

Hi Atul,
Please describe your problem better, it's not easy to understand...
Strategy 10 is net reqirement planning:
- SAP considers only PIRs as requirements, SOs are not considered
- SAP considers stock levels
- requirements should be LSF (check in MD04)
If you input sales order SAP won't create PldOrd for it. If you have stock and you want to create more to fulfil you SO, you have to input PIR accordingly and run MRP.
Please clarify your problem...in a way that we may understand it.
http://help.sap.com/saphelp_47x200/helpdata/en/60/9ea1536fbd11d191820000e8a5f6e6/frameset.htm
http://help.sap.com/saphelp_47x200/helpdata/en/e0/71bb199c9f11d191920000e8a5f6e6/frameset.htm
Thanks,
Csaba

MIC's of finished product should get transferred to Semi-finished product

Hi all,
I have the following requirement
Based on the Customer requirement, sales order will be created. Two line items will be created in the sales order.
First item: 100kg
Second item: 5 kg (this will be the sample to be sent to the customer for approval)
first item and second item will have different material codes.
Now the process order will be created,released and confirmed. 04 inspection type will be activated for the material.
The MIC's of the finished product ( A) should get transferred to the semi-finished product (A1)
For X customer the MIC's for finished product (A) is a1, a2 and a3 and same should get transferred to semi finished product (A1 )
For Y customer the MIC's for finished product (B) is b1, b2 and b3 and same should get transferred to semi finished product (A1 )
The material code for the finished product will be different, but the semi-finished product (A1) will be same always.
When ever inspection lot gets generated the MIC's of the finished material should get transferred to semi finished product
Kindly provide your valuable inputs to address this scenario
Regards
Hari

I think I understand what you are attempting to do. The bottom line is that you are trying to use one material number to serve as the "sample material" for all your products. Lets call the sample material mrtrl# 9000122.
You have a make to order process so you first create a process order for the product and inspect it according to the customer's requirements. You make the UD.
Now when you make product A, you want those characteristic MIC values to copy to the sample material 9000122 inspection lot which is created from a separate process order using product A as the raw material.
When you make product B, you want those MIC charcteristic values to copy to the same sample material 9000122 to an inspection lot created from a separate process order using product B as the raw material.
I am guessing the intent is to keep the batch number the same between the FERT product batch number and the sample material.
I would like to suggest to you two other alternatives which I'm not sure will work for your design but I think it is worth a try and might save some work.
1) Have you looked at setting up your sample product as a by-product of the first process order? You can confirm the finished qty and the sample qty from the same original process order. This will then create your two 04 inspection lots. You would recrod results on the first primary product. Then enter results recording and I think you'll be able to have that set up to copy over the resutls from the primary product. If you can't with the standard SAP, I beleive you'll find the ability in copy inspection results to add your own custom FM that would do the copy for you that you are looking for.
Of course the inspection plan for the by-product sample will have to have all the characteristics in the plan that could ever be expected from any primary product using this process.
2) The other possibility would be to just have the person making the UD on the primary inspection products inspection lot, to post a sample qty "to other quantity". They would always of course post to the sample material. If the characteristics in the lot match up to general characteristics in the batch class for the sample, the resutls will be transferred to the batch. Report your sample reuslts from the batch record and the specs from the inspection lot in the COA.
FF

Multilevel Routing of Finished Product

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