New WD Hard Drive ATA Link Errors

Hi there,
I just bought a new hard drive for my lenovo ThinkPad R60e. It is the following model:
# hdparm -I
ATA device, with non-removable media
Model Number: WDC WD5000BUDT-63G8FY0
Firmware Revision: 01.01A01
Transport: Serial, SATA 1.0a, SATA II Extensions, SATA Rev 2.5, SATA Rev 2.6
Standards:
Supported: 8 7 6 5
Likely used: 8
Configuration:
Logical max current
cylinders 16383 16383
heads 16 16
sectors/track 63 63
CHS current addressable sectors: 16514064
LBA user addressable sectors: 268435455
LBA48 user addressable sectors: 976773168
Logical Sector size: 512 bytes
Physical Sector size: 4096 bytes
Logical Sector-0 offset: 0 bytes
device size with M = 1024*1024: 476940 MBytes
device size with M = 1000*1000: 500107 MBytes (500 GB)
cache/buffer size = unknown
Nominal Media Rotation Rate: 5400
Capabilities:
LBA, IORDY(can be disabled)
Queue depth: 32
Standby timer values: spec'd by Standard, with device specific minimum
R/W multiple sector transfer: Max = 16 Current = 0
Advanced power management level: 128
Recommended acoustic management value: 128, current value: 254
DMA: mdma0 mdma1 mdma2 udma0 udma1 udma2 udma3 udma4 *udma5 udma6
Cycle time: min=120ns recommended=120ns
PIO: pio0 pio1 pio2 pio3 pio4
Cycle time: no flow control=120ns IORDY flow control=120ns
Commands/features:
Enabled Supported:
* SMART feature set
Security Mode feature set
* Power Management feature set
* Write cache
* Look-ahead
* Host Protected Area feature set
* WRITE_BUFFER command
* READ_BUFFER command
* NOP cmd
* DOWNLOAD_MICROCODE
* Advanced Power Management feature set
Power-Up In Standby feature set
* SET_FEATURES required to spinup after power up
SET_MAX security extension
* Automatic Acoustic Management feature set
* 48-bit Address feature set
* Device Configuration Overlay feature set
* Mandatory FLUSH_CACHE
* FLUSH_CACHE_EXT
* SMART error logging
* SMART self-test
Media Card Pass-Through
* General Purpose Logging feature set
* 64-bit World wide name
* URG for READ_STREAM[_DMA]_EXT
* URG for WRITE_STREAM[_DMA]_EXT
* IDLE_IMMEDIATE with UNLOAD
* {READ,WRITE}_DMA_EXT_GPL commands
* Segmented DOWNLOAD_MICROCODE
* Gen1 signaling speed (1.5Gb/s)
* Gen2 signaling speed (3.0Gb/s)
* Native Command Queueing (NCQ)
* Host-initiated interface power management
* Phy event counters
* Idle-Unload when NCQ is active
* NCQ priority information
DMA Setup Auto-Activate optimization
Device-initiated interface power management
* Software settings preservation
* SMART Command Transport (SCT) feature set
* SCT Features Control (AC4)
* SCT Data Tables (AC5)
unknown 206[12] (vendor specific)
unknown 206[13] (vendor specific)
unknown 206[14] (vendor specific)
Security:
Master password revision code = 65534
supported
not enabled
not locked
not frozen
not expired: security count
supported: enhanced erase
138min for SECURITY ERASE UNIT. 138min for ENHANCED SECURITY ERASE UNIT.
Logical Unit WWN Device Identifier: 50014ee60132e99d
NAA : 5
IEEE OUI : 0014ee
Unique ID : 60132e99d
Checksum: correct
As it uses Advanced Format, I did an aligned partitioning as you can see here:
# fdisk -u -l
Disk /dev/sda: 500.1 GB, 500107862016 bytes
255 heads, 63 sectors/track, 60801 cylinders, total 976773168 sectors
Units = sectors of 1 * 512 = 512 bytes
Disk identifier: 0x04801fe0
Device Boot Start End Blocks Id System
/dev/sda1 2048 224909 111431 83 Linux
/dev/sda2 224912 44275139 22025114 83 Linux
/dev/sda3 44275144 48484169 2104513 83 Linux
/dev/sda4 48484176 976768064 464141944+ 83 Linux
After that I tried to copy my old system and data from the old hard drive (The new WD drive was built into the laptop and the old drive connected via SATA2USB adaptor). After a few minutes the hdd started to hang and the following messages occured in "dmesg"
[ 934.624568] ata1.00: exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x0
[ 934.624575] ata1.00: BMDMA stat 0x25
[ 934.624583] ata1.00: failed command: WRITE DMA EXT
[ 934.624596] ata1.00: cmd 35/00:80:68:2b:13/00:01:2d:00:00/e0 tag 0 dma 196608 out
[ 934.624599] res 61/04:10:f0:1c:13/04:00:2d:00:00/e0 Emask 0x1 (device error)
[ 934.624606] ata1.00: status: { DRDY DF ERR }
[ 934.624611] ata1.00: error: { ABRT }
[ 934.631465] ata1.00: failed to read native max address (err_mask=0x1)
[ 934.631472] ata1.00: HPA support seems broken, skipping HPA handling
[ 934.646871] ata1.00: configured for UDMA/133 (device error ignored)
[ 934.646890] ata1: EH complete
[ 1234.019934] ata1: link is slow to respond, please be patient (ready=0)
[ 1239.033266] ata1: device not ready (errno=-16), forcing hardreset
[ 1239.033279] ata1: soft resetting link
[ 1244.199930] ata1: link is slow to respond, please be patient (ready=0)
[ 1249.053269] ata1: SRST failed (errno=-16)
[ 1249.053282] ata1: soft resetting link
[ 1254.219921] ata1: link is slow to respond, please be patient (ready=0)
[ 1259.073267] ata1: SRST failed (errno=-16)
[ 1259.073279] ata1: soft resetting link
[ 1264.239938] ata1: link is slow to respond, please be patient (ready=0)
First I thought it looks like a problem with the SATA connector within my notebook, but it shouldn't be case as the hdd sits tight and the old one still works. Moreover I tried to change SATA settings in BIOS from "AHCI" to "Compatibility" in case of a driver fault, but this also didn't fix the issue.
For now I have connected the new hard drive with the SATA2USB adaptor and do some writing on it via dd. In this case, the errors do not occur at all.
The disk now gives me errors even if connected via USB. So I assume it is a hardware defect. The Western Digital Drive Check tools won't boot, but, I think these errors are more or less unambiguous
[ 268.018935] Buffer I/O error on device sdb, logical block 77649
[ 268.018938] lost page write due to I/O error on sdb
[ 268.226335] sd 2:0:0:0: [sdb] Unhandled sense code
[ 268.226340] sd 2:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
[ 268.226345] sd 2:0:0:0: [sdb] Sense Key : 0x3 [current]
[ 268.226350] sd 2:0:0:0: [sdb] ASC=0xc ASCQ=0x0
[ 268.226355] sd 2:0:0:0: [sdb] CDB: cdb[0]=0x2a: 2a 00 00 09 7b 30 00 00 f0 00
[ 268.226366] end_request: I/O error, dev sdb, sector 621360
[ 268.434722] sd 2:0:0:0: [sdb] Unhandled sense code
[ 268.434732] sd 2:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
[ 268.434740] sd 2:0:0:0: [sdb] Sense Key : 0x3 [current]
[ 268.434748] sd 2:0:0:0: [sdb] ASC=0xc ASCQ=0x0
[ 268.434756] sd 2:0:0:0: [sdb] CDB: cdb[0]=0x2a: 2a 00 00 09 7c 20 00 00 f0 00
[ 268.434775] end_request: I/O error, dev sdb, sector 621600
[ 268.642711] sd 2:0:0:0: [sdb] Unhandled sense code
[ 268.642718] sd 2:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
[ 268.642723] sd 2:0:0:0: [sdb] Sense Key : 0x3 [current]
[ 268.642728] sd 2:0:0:0: [sdb] ASC=0xc ASCQ=0x0
[ 268.642733] sd 2:0:0:0: [sdb] CDB: cdb[0]=0x2a: 2a 00 00 09 7d 10 00 00 f0 00
[ 268.642744] end_request: I/O error, dev sdb, sector 621840
[ 268.849950] sd 2:0:0:0: [sdb] Unhandled sense code
[ 268.849956] sd 2:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
[ 268.849961] sd 2:0:0:0: [sdb] Sense Key : 0x3 [current]
[ 268.849967] sd 2:0:0:0: [sdb] ASC=0xc ASCQ=0x0
[ 268.849971] sd 2:0:0:0: [sdb] CDB: cdb[0]=0x2a: 2a 00 00 09 7e 00 00 00 f0 00
[ 268.850004] end_request: I/O error, dev sdb, sector 622080
[ 269.057592] sd 2:0:0:0: [sdb] Unhandled sense code
[ 269.057598] sd 2:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
[ 269.057603] sd 2:0:0:0: [sdb] Sense Key : 0x3 [current]
[ 269.057608] sd 2:0:0:0: [sdb] ASC=0xc ASCQ=0x0
[ 269.057612] sd 2:0:0:0: [sdb] CDB: cdb[0]=0x2a: 2a 00 00 09 7e f0 00 00 f0 00
[ 269.057624] end_request: I/O error, dev sdb, sector 622320
[ 299.466711] usb 1-1: reset high speed USB device number 3 using ehci_hcd
[ 329.760049] usb 1-1: reset high speed USB device number 3 using ehci_hcd
[ 354.454537] usb 1-1: USB disconnect, device number 3
[ 354.458395] sd 2:0:0:0: [sdb] Unhandled error code
[ 354.458404] sd 2:0:0:0: [sdb] Result: hostbyte=0x01 driverbyte=0x00
[ 354.458412] sd 2:0:0:0: [sdb] CDB: cdb[0]=0x2a: 2a 00 00 09 7f e0 00 00 f0 00
[ 354.458431] end_request: I/O error, dev sdb, sector 622560
[ 354.458446] quiet_error: 170 callbacks suppressed
[ 354.458451] Buffer I/O error on device sdb, logical block 77820
For the sake of completeness, here are the SMART values:
smartctl 5.40 2010-02-03 r3060 [i686-pc-linux-gnu] (local build)
Copyright (C) 2002-10 by Bruce Allen, http://smartmontools.sourceforge.net
=== START OF INFORMATION SECTION ===
Device Model: WDC WD5000BUDT-63G8FY0
Firmware Version: 01.01A01
User Capacity: 500,107,862,016 bytes
Device is: Not in smartctl database [for details use: -P showall]
ATA Version is: 8
ATA Standard is: Exact ATA specification draft version not indicated
Local Time is: Sun Jul 10 09:44:26 2011 CEST
SMART support is: Available - device has SMART capability.
SMART support is: Enabled
=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED
General SMART Values:
Offline data collection status: (0x00) Offline data collection activity
was never started.
Auto Offline Data Collection: Disabled.
Self-test execution status: ( 0) The previous self-test routine completed
without error or no self-test has ever
been run.
Total time to complete Offline
data collection: (13560) seconds.
Offline data collection
capabilities: (0x7b) SMART execute Offline immediate.
Auto Offline data collection on/off support.
Suspend Offline collection upon new
command.
Offline surface scan supported.
Self-test supported.
Conveyance Self-test supported.
Selective Self-test supported.
SMART capabilities: (0x0003) Saves SMART data before entering
power-saving mode.
Supports SMART auto save timer.
Error logging capability: (0x01) Error logging supported.
General Purpose Logging supported.
Short self-test routine
recommended polling time: ( 2) minutes.
Extended self-test routine
recommended polling time: ( 158) minutes.
Conveyance self-test routine
recommended polling time: ( 5) minutes.
SCT capabilities: (0x7031) SCT Status supported.
SCT Feature Control supported.
SCT Data Table supported.
SMART Attributes Data Structure revision number: 16
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME FLAG VALUE WORST THRESH TYPE UPDATED WHEN_FAILED RAW_VALUE
1 Raw_Read_Error_Rate 0x002f 200 200 051 Pre-fail Always - 0
3 Spin_Up_Time 0x0027 189 185 021 Pre-fail Always - 1541
4 Start_Stop_Count 0x0032 100 100 000 Old_age Always - 54
5 Reallocated_Sector_Ct 0x0033 200 200 140 Pre-fail Always - 0
7 Seek_Error_Rate 0x002e 200 200 000 Old_age Always - 0
9 Power_On_Hours 0x0032 100 100 000 Old_age Always - 16
10 Spin_Retry_Count 0x0032 100 253 000 Old_age Always - 0
11 Calibration_Retry_Count 0x0032 100 253 000 Old_age Always - 0
12 Power_Cycle_Count 0x0032 100 100 000 Old_age Always - 50
192 Power-Off_Retract_Count 0x0032 200 200 000 Old_age Always - 36
193 Load_Cycle_Count 0x0032 200 200 000 Old_age Always - 164
194 Temperature_Celsius 0x0022 111 105 000 Old_age Always - 36
196 Reallocated_Event_Count 0x0032 200 200 000 Old_age Always - 0
197 Current_Pending_Sector 0x0032 200 200 000 Old_age Always - 0
198 Offline_Uncorrectable 0x0030 100 253 000 Old_age Offline - 0
199 UDMA_CRC_Error_Count 0x0032 200 200 000 Old_age Always - 0
200 Multi_Zone_Error_Rate 0x0008 100 253 000 Old_age Offline - 0
SMART Error Log Version: 1
No Errors Logged
SMART Self-test log structure revision number 1
No self-tests have been logged. [To run self-tests, use: smartctl -t]
SMART Selective self-test log data structure revision number 1
SPAN MIN_LBA MAX_LBA CURRENT_TEST_STATUS
1 0 0 Not_testing
2 0 0 Not_testing
3 0 0 Not_testing
4 0 0 Not_testing
5 0 0 Not_testing
Selective self-test flags (0x0):
After scanning selected spans, do NOT read-scan remainder of disk.
If Selective self-test is pending on power-up, resume after 0 minute delay.
It is regardless which kernel version I use (latest ARCH 2.6.39 or 2.6.23 from a grml live system), the error is persistent everywhere.
I will just send it back for warranty. In fact, it's another prove for today's harddisk "quality"
EDITED: 1. forgot some detail in dmesg; 2. Finally got it
Last edited by fixje (2011-07-10 11:35:06)

We call it case or drive hum. And it seems like a harmonic clash of two devices, or the 2nd hard drive causing the case itself (metal case).
There are shock absorbent washers on the side metal door.
Drive is attached and firmly installed and the latch on the back is securely in down and lock position.
And of course it still happens.
Me, I'd pull the old inefficient 250GB drive with 8MB cache, the Seagate 7200.9s that some shipped with were horrible performance and noise).
What I do with drive is run it through WD Lifeguard in Windows a couple times (Extended Test, full format instead of quick).
Some people sought out drive sled anti-vibration washers to fit to the sled (can't change the height though in order to fit properly).
Turn off "allow drives to spin down when not in use" if on.

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