Planned order generation

Hi ,
After running MD50 for repetitive manufacturing, planned orders are not being generated.
Please suggest what could be the reason.
Thanks.

Is the requirement is MTO? If its MTO definitely you can get the plan order for sale order requirement.in MD50
If its not relevant to MTO, then run the MRP in MD02

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Planned order generation restriction

if in my material, i defined the minimum and maximum lot size as equal ( ie. 3000 = 3000 ), for procedure EX, when a requirement exceeds the value of the maximum lot size, will it create a brand new planned order, for example a requirement of 3001? how can i restrict the system not to create a new one and just round the qty down to the maximum lot size everytime.

Hi,
Use share of Safety stock availability in MRP group.
Assign this MRP group in the material master of MRP 1 view.
This function is used to reduce the planned order generation. Suppose if the requirement is 5 no's and the stock is not available, system has to generate planned order.
But the share of safety stock contains more than 5 no's, system will not generate planned for this 5 no's.
Assume safety stock - 50 no's.
Share of safety stock - 10%
So for the requirement of 3001 no's, system will generate planned order for only 3000 no's. Remaining 1 no adjusted from the share of safety stock.
Regards,
Dharma

Restriction of planned order generation (mrp)in other plant.

Hi,
I am running mrp for sales orders and i want to restrict the planned order generation in other plants other than the sales order plant.
through standard activity it can be blocked by not maintaining special procurement key of stock transfer.
But some users are creating manual demand in other plant(STPO) against the same sales order for some sub assembly. so if they are running MD02 in their plant it is creating planned orders against the same sales order.
I want to restrict the planned order generation against any sales order in other plants. How it can be done.any enhancement please suggest.
Regards
Madan

Hi,
we cannot restrict the authorizations so specifically here in my business client.
Based on planned orders we have defined some programs.
the programs are effecting because of these unwanted planned orders which have been created for a different plant sales orders.
Is there any enhancement or BADI to control the creation of planned orders in other plant for a sales order of different plant.
please suggest.
Regrds
Madan

Sales Order costing error to prevent Plan Order generation in MRP run

Dear PP Experts,
We are into sales order costing due to Variant Config implementation.
Problem Statement: After sales order entry /Characterisitc value selection, while saving sales order , SO costing is auto triggered. Many a times one of the new Raw material price is not maintained( Purchase info record), hence SO costing occurs. SO costing is still saved, SO incompletion is not configured , so it is detected when Production order has 'No Target Cost'. This creates inconsistancy in FI postings.
My questions
- Can we set SO imcompletion for SO costing error( Standard Config?)
- Is there a enhancement to prevent MRP from processing Sales order with incompletion log i.e. Prevent MRP from generating Plan Order.
Best Regards,
Jatin

Hello Jatin
You can use BAdI MD_CHANGE_MRP_DATA to make the sales order not relevant to MRP.
Check the following document for an overview of the BAdIs available on MRP:
BAdIs for MRP
BR
Caetano

MRP Planned order generation for Order reservation excluding Dependent Requirements

In our Project we have a requirement like for FG stage & SFG1 stage are M.T.O So after sales order are punched through MD50 we have created Planned orders against sales orders,But dependent stages like SFG2 & SFG3 which are pure M.T.S so only Dependent requirements will get generated.Suppose for SFG1 i have partially converted planned order to Production order then for component SFG2 we get Partial Quantity as order reservation.Now requirement is if i run MRP for SFG2 system need to generate demand only for order reservation excluding Dependent requirements.Is there any possibility where we can generate demand only for order reservation.As system will create Planned order for SFG2=Dependent requirement + Order reservation

Hi Uli,
Suppose i have Sales order--100 kgs for FG
B.O.M levels
1.FG-----M.T.O
2.SFG1---M.T.O
3.SFG2---M.T.S
4.SFG3---M.T.S
5.ROH
So if i run MRP via MD50 system would generate planned orders for FG & SFG1 level as they are M.T.O specific
Now my requirement list would be
FG-100kg planned order
SFG1-100kg planned order
SFG2-100kg dependent requirement.
Now suppose i have partially converted SFG1 planned order to production order
SFG1--100kg planned order to 30 kg production order
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-70kg dependent requirement & 30kg order reservation.
Here my requirement is if i run MRP for SFG2 in MD02 as these stage is M.T.S system should provide 30 kg planned order & if we see down the line it would be like
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-30kg planned order & 70kg dependent requirement.
SFG3-30kg planned order
ROH-30kg Purchase req
Client requirement is like these..

Mto strategy 40 - planned order generation problem

i have an fg, which is assigned to strategy 40. sales orders are created for that fg. however, when i run my mrp, tcode MD04 shows that the planned order generated for the FG is make to stock. how do i change this to make to order?

Dear Raf
Strategy 40 is Make to Stock only
It is a strategy named Planning with Final Assembly
You can feed PIR and generate the proposals
It will React for Customer Requirements Quickly
Prabakaran K

Planned order generation for each demand

hi all,
Is it possible to Create planned order for each demand within a day in LTP.
for ex.,
Ms04
Planned order- 19.09.2014 4500
demand   19.09.2014 -- 500
demand   19.09.2014 -- 1500
demand   19.09.2014 -- 2500
Its creating like above is it possible to create planned order as follows
We required as follows
Planned order- 19.09.2014 500
Planned order- 19.09.2014 1500
Planned order- 19.09.2014 2500
demand   19.09.2014 -- 500
demand   19.09.2014 -- 1500
demand   19.09.2014 -- 2500
Which setting controls it. we are using individual/collective requirement as 1 for these materials
How the on different dates separate planned orders are generated. please include your valuable inputs
Regards
Muthu Kumar

Hi Kumar,
as mentioned before.
If you do not have a MTO scenario you need to use BAdI MD_ADD_ELEMENTS to simulate individual requrirements within the same date.
Make sure you check for the right scenario, so the coding is not executed during regular MRP
This coding could be a starting point.
could not test it., but you can give it a try.
data: lf_temp_date type DAT00, ls_MDPS type mdps, lf_planr type PLANR.
if IM_PLSC is not initial.
CH_CHANGED = 'X'.
loop at CH_COPY_MDPSX into ls_MDPS where delkz = 'SM'. "for simulated dependent requirements
if ls_MDPS-dat00 = lf_temp_date.
ls_mdps-planr = lf_planr + 1.
lf_planr = ls_mdps-planr.
else.
lf_planr = ls_mdps-planr.
endif.
lf_temp_date = ls_mdps-dat00.
endloop.
endif.
If you need to have separate planned order depending on header material you can also check for this in addition to requirement date
Uli

Co-Product Planned Order

Dear Guru's,
I am executing Long-Term Planning through T-Code MS02. Material BOM also contains co-product. System does not creating
Planned Order for CO-PRODUCT but showing simulative requirement. Is there any way or option to create plan order through MS02? Or it is an standard practice that system will not create planned order for CO-PRODUCTS due to its -ve quantity.
Regards,
Rashid Masood

HI,
If you are using Co-product & mainytain the _ve qty in the BOM means at the time fof Final Goods Movement the Atomatic stock updation in the Co-product satock there will be no Planned order generation for the Co-product.According to u order qty & qty maintain in the BOm the Co -prodcut Qty will get updated auto matically.
Regards
Satish

Time phased planning with planned orders

I'm trying to get time-phased planning (MRP) to generate planned orders after the lead-time up to the planning horizon. I cannot get this to work so perhaps I should explain the scenario to see if this is possible. (This is all finished goods procurement, no manufacturing).
Scenario:
I have a DC in the US which gets supplied from a DC in the UK on a 4 week lead-time. MRP runs every week and generates a purchase requisition (converted to STO which gets picked and issued etc).
The DC in the UK gets supplied from vendors on average 3 month lead-time. I get forecast requirements from UK and EMEA regions (stores) and want to also have planned orders from the US DC so that the MRP run on the UK DC will add the total requirements together and give me vendor orders.
As you can see from the lead-times a single STO from the US DC doesn't give me demand over the total 4 month lead-time which means the UK DC doesn't order enough. If I could get planned orders to generate then it would all come together (simple DRP model?)
At the moment I'm working round it by running "PD" MRP first on the US DC and then changing the RP type and running time-phased MRP to get a single STO but this isn't perfect and means I have to run it manually every Sunday. (Also the logic is not quite the same between both methods).
Can anyone point me in the right direction?
many thanks
Marcus

Hi,
I'm using a copy of the R1 MRP type with the only change being that the "RP ind. forecast" configuration is set to G so that forecasts are included in the requirements calculation. I only have forecast values going out to the planning horizon so they need to be relevant.
I have planning and delivery cycles maintained along with lead times and goods receipt times also but no planned order generation.
Is there somewhere else I should check?
thanks!

Automatic Material PR generation from Maintenance Plan/Order

Dear All,
I required some setting related with Automatic Material PR generation from Preventive Maintenance Plan/Order.
Query: how can i set the non stock material so that when my maintenance plan gets generated then system will automatically generate the material PR for that Non stock material mention in task list.
Thanks
Sushant

Operations & Components can be defined only in task list, not in Maintenance Plan. While defining components in task list, you have no option to select the Item category.
So, define BoM for the Equipment with appropriate Item category, select those materials in task list, so that you can get the PR for components from Maintenance Order.
Instead, you can define the components directly in PM Order as well.

Generation of planned order

Dear All,
We have production order assigned to sales order but still MRP generating account assigned planned order. The exception message for planned order is 6 - start date in the past & for production order 10 - Reschedule in. Delivery date for sales order is 31.10.2009, start date of production order is 03.06.2009 & the production is actually started. Please let me know the reason of this excess planned order.
Regrards,
SAP CONS

Dear,
If you want the system to consider the existing procurement proposals & propose a re-scheduling date for the same, then go to OPPQ specify your plant & click on rescheduling, here you can specify which firmed proposals considers during the rescheduling, so tick the fixed purchase requisition planed order, then system will not consider the same & you not will find a new procurement proposal.
After making the settings as per your need, re-run MRP with planning mode as 3 then check the result.
Also refer this link for details,
Re: Roll forward period
Regards,
R.Brahmankar

Generation of planned order through MRP on daily basis

Hi
I am finding some issues in planning. My requirement is to create planned order everyday. So in MD61 the qty is entered on daily basis say X, X1, X2 etc for one week. My planning strategy is 40, MRP type PD, Lot size TB, Individual 1. When I am running MRP I am expectimg the planned order to be generated for each day against the required qty. But the MRP run is combining the requirements of X, X1... etc and giving 1 or 2 planned order. What went wrong? I also tried with strategy 30. But in vain. So how can I generate the planned order daily basis?
Thanks & Regards

Dear,
In MD61 or MD62 and select the perticular material and then goto edit and period splitting and select Day.
Take MRP run with Planning mode = 3 Deleted and Recreated.
Also refer this useful link,
Re: Requirement
Regards,
R.Brahmankar

BUG in Conversion of Planned order to Production Order.

Dear all,
I got an error while conversion of planned order to production order are as follows,
No Default values maintained for op.generation for order type ZFT1(matlPILSF002).
Can anyone please guide me to proceed further.
Kumar.

Hi,
Root cause behind this problem is, no Routing found.
First complete below settings.
- Go to OPJG And create defult Operation creation in case of no Routing found.This setting will generate the default Operation incase of no routing found during Order creation.
- In T.code OPJF Create automatic selection parameters (Selection ID) for Routing.
- In T.Code OPL8 Maintain Selection ID for Routing and also maintain type of Routing selection (3 - Automatic Routing selection)
Regards,
Dhaval

MRP: how to avoid Purchase orders/ Production orders generation

Hello,
I would like to know how can I avoid the generation of purchase orders / production orders for MRP execution. I am interested in knowing which are going to be my future needs for a material running the MRP, but I am not interested in generating any new Purchase order / Production order.
I've been changing some parameters in the MRP 2 tab: procurement type, but I think that it is also related with MRP type or MRP group or both. With the procurement type I've only been able to change the purchase requisitions to planned orders and viceversa.
Any suggestions?
Thank you

Hi Cristian,
W/o MRP run you cannot get the requirements at lower level.
Please understand:
FG - Stock 10, IndReq 20; Halb - Stock 5; RM - Stock 2
> MRP run >
FG - Stock 10, IndReq 20, PldOrd 10
Halb - Stock 5, DepReq 5, PldOrd 5
RM - Stock 2, DepReq 3, PurReq 3
So, via MRP run the requirements are calculated with planning proposals together. As I told you this is material requirement planning, this is the very purpose of MRP.
If you only want to display the stocks and requirements, create a query / riport for this purpose and use the appropriate filter.
Csaba
(sorry, refresh button helps only if you change the PO, PrdOrd, etc > one level under the material you can see the effect)
Edited by: Csaba Szommer on Sep 2, 2008 1:42 PM
Edited by: Csaba Szommer on Sep 2, 2008 1:43 PM
PLEASE NOTICE THAT W/O MRP-generated-PldOrd YOU WON'T GET THE DepReq.
Edited by: Csaba Szommer on Sep 2, 2008 1:50 PM
Edited by: Csaba Szommer on Sep 2, 2008 1:51 PM

SNP Heuristics to generate planned orders

Hi all,
I have the demand in months for five years & once demand came in i take Heuristics to generate the Planned orders.I have a specific requirement for a specific location Heuristic that SNP Heuristic should generate planned orders only in month of January to March for all the five years.
I am using SNP PDS .The PDS do not contain resource.
Can you suggest a good solution for the above?.
thanks
Kumar
Edited by: Kumar on Jul 22, 2008 10:39 PM

Hello,
1) SNP PDS Does not contain resource?
SNP pds contains resourse in line with PPM. Please check the Resource definition. It may not be of "Mixed type" hence SNP pds is genertaed w/o resourse.
Plz modify the resource definition & generate PDS afresh.
2) Order creation for limited period?
You can control this by using Factory calender assigned to resource or putting doen time for the period for which you want to restrict order generation. Hence Orders will be generated for the period for which resource is workin
Thanks
Mangesh A. Kulkarni

Planned order generation

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