Production order link to raw Material

Hi
Experts
We have manual Production order system (NO MRP)
System works like this
Work order (Manually given to Production) Part name Material Qty and Dispatch date.
Finish Material A
This contains semi finish material X, Y, Z
X contains Raw material and Scrap Generated
Y contains X and Scrap
Z Contains Y and Scrap
Finish A Contains Z material
Then Production people create the sub semi finish Production order of X before he checks raw material from store and accordingly by calculating he create Production order of X then Production order of Y and Z and then Create Production Order Of Finish Material.
Our problem is that as we create manually Production order the material issued from store we are not able to link with the production order.
As this material is issued to this production order. How to map this?
The other issue is regarding consumables we also want to map this to Production order. Like Coolant used and inserts used on work center how to map?
Please guide me.
Thanks & Regards
Pert

Hi,
If you are creating production orders with CO08 (With reference to sales order ) then RM tracking can easily be done.
Just need to give sales order number in COOIS report or in table AFPO it will give you all the production orders and RM can be traced till FG.
But if you have MTS then the calculation must be assumption basis .
If the same RM used in same SFG with different production orders then that might be impossible to trace without batch and sales order.
Now you want to trace tool then use PRT
You need to create material as PRT .
Assign that PRT in routing with Usage formula .
So PRT will be copied on production order with routing . When ever you will confirm the operation the usage value of PRT will be updated.
Regards,
Vishal

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http://scn.sap.com/message/8018953#8018953
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========================================================================
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========================================================================
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Edited by: Matt on Sep 28, 2010 9:51 AM - Please don't post in ALL CAPITALS

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REfer this link..
[https://forums.sdn.sap.com/click.jspa?searchID=25161817&messageID=7040673]
[https://forums.sdn.sap.com/click.jspa?searchID=25161817&messageID=7159723]
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Dear all,
 Manage to solve the problem via Note 1008643, per following.
 THANK YOU for all your guidance & Have a nice day !
NOTE 1008643 :Symptom
In a production order error message CKBK-009 is raised during cost calculation.
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Other terms
CKBK009, CO01, CO02, CO03
Reason and Prerequisites
System design
Solution
Please make a new entry in TA OPR8 with the following characteristics:
ErrorManagID ApplicationArea MsgNo MinMsgType MaxMsgType
PPCO CKBK 009
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PS:Award points for useful ans

Production order link to raw Material

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