Production Order - Segregating Costs for different cost elements.

Hi Experts,
I am a QM Key User and have been asked to look into improving our current Non-conformance / re-work process.
My plan is to include the rework operations within the original PP01 Production Order.
So far:
Three Work Centres have been created:
1. NCRTEST u2013 1st WC to collect hours
2. NCRTEST2 u2013 2nd WC to collect hours
3. NCROUTSO u2013 To collect costs associated with outsource operations i.e. weld repair, shaft straightening.
NCR-02: Activity Type Created
Two new control keys created
1. NC01: Confirmation of hours
2. NC02: Outsource operations (requisition generated)
NCRTEST-CC: Cost Centre Created
The Price Planning for Cost Centre/Activity has been specified (KP26 and KPB6)
Two new Cost Elements have been created:
1. 43001201 u2013 Costs associated with the outsource operation
2. 94301021 u2013 NCR Labour Hour Costs
On a test production order we have managed to isolate the NCR hours to cost element 94301021 and the outsource operation costs to 43001201; however these costs are automatically settling to the production order material which then settle to the WBS (that is my understanding).
Is there any way of stopping the costs associated with the two cost elements from settling to the Production Order material? The costs cannot be settled this way as my intention, is for a new development which allocate the costs to the relevant notification QM Order.
The QM Order will then be settled in the normal way. Settling the production order and the QM order will result in duplicate costs.
I am not sure if this is a possible solution but is it possible for a negative cost to automatically post to the production order material for the two cost elements. The production order value would be correct and the QM Order could be posted as normal.
Thanks in Advance
Ben

Hi,
I would expect that the costs get settled to the material only when you settle the production order to the receiver material. I don't think that happens automatically....it will have to be done explicitely
regards
Waman

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I understand after we did the "order settlement" for production order, the cost will be settled to material manufactured from the said production order. Say, the total cost is $10,000 to produce 1000 units of finished goods (FG), then the cost settled to each individual FG at $10 each, am I right? Where can I see the settled cost in the material master?..
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But more important is the concept. I'll share my understanding here. (cost by production order)
Any value that flow into controlling module should have a cost object. Here production order is the cost object.
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Entry RM Consumption Dr Rs. 6    Inventory Cr Rs.6 (Prod order is debited with Rs.6)
Activity (Let's say machine hours - 3 Hrs x Rs.2) According to the routing it was 2 hrs but actual production took 3 hrs.
Entry - None - But production order is debited with Rs. 6.
When production is complete for 1 qty of X, entry flows
Finished Goods Dr Rs.10    Change in Stock Cr. Rs.10 (Production order is credited with Rs.100
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Hi,
look here:
http://help.sap.com/saphelp_47x200/helpdata/en/49/4398375ae2f84ae10000009b38f8cf/frameset.htm
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Hello Friend,
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Hi,
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Some reading about FMS
[https://websmp108.sap-ag.de/~form/sapnet?_FRAME=CONTAINER&_HIER_KEY=701100035871000437965&_OBJECT=011000358700003625432006E&_SCENARIO=01100035870000000183&]
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Processing key              NETCH      Net Change in Total Horizon
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http://help.sap.com/saphelp_erp60_sp/helpdata/EN/f4/7d2c9744af11d182b40000e829fbfe/frameset.htm
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Production Order - Segregating Costs for different cost elements.

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