Production Order Simulation for Material Availability

Please Help.
Does anyone know how to run a simulation for a configured material and then do a material availability check? First I need to be able to configure a material, then I need to be able to see if I have the material available to build it. The requirement is coming from Sales or another Plant if the form of a question "Can you fulfill the SO by X date?" I have tried CO01S but after configuring the material it is not allowing me to then do the availability check. Any ideas would be appreciated.
Thank you

Hi,
Based on further checks i feel the simulation order might not meet your exact need, apologies for the incorrect info.
Alternatively what i can think of at the moment is,
1. Create a new order type say ZSIM, assign a new number range (create via co82) for this & maintain all other paramters as a normal order type
2. Create a user status in BS02, which does not allow for releasing the order & assign this user status to your new order type in OPJH.
3. Create a order for your material using this new order type & you can then use the material availability functionality.
The blocking of release for these orders, ensure that even by mistake the user does not release these orders as you want to use it for simulation purpose & thereby ensuring that it does not become relevant for production.
Hope the above helps.
Regards,
Vivek

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Tables for production order number for material and Batch combination

Dear Experts,
Please suggest the table names for finding the production order for material and batch combination .
Thanks in advance for your help...
Best regards
Nitishj

Dear
Please check in AFPO-CHARG
AFPO          Order Item Detail -Batch Number -CHARG
AFFW         Confirmations -- Goods Movements w
AFRD          Confirmations -- Defaults for Collective Confirmation
AFRH          Confirmations -- Header Info for Confirmation
Regards
JH

Longer time for Material Availability check while creation of prd order.

Hi guys,
I am facing a weird problem while creating production orders thru CO01.
I enter the component and plant and I am also using the forward scheduling option.
for some reason, SAP is taking a long time for material availability check when I hit the release button.
Sometimes its taking more than an hour. Its happening with few specific BOM's, and I have checked the master data but I could hardly find a problem in master data.
Can someone suggest me some tips ??
Thanks & Regards,
Sashivardhan

Hi,
Please check the Availability check control maintained for Components it should be 01 or 02. Also check the issue storage location maintained or not. You can maintain issue storage location in BOM in Status/lng text tab in Production Storage Location.
Hope this will help.
Regards,
Navin

ABAP Code to get Production Order Quantity for a material-Status REL,CRTD

hi all,
I am new to SAP. I am stuck with a problem while writing a abap code for getting all the production order quantities for a material with System Status REL and CRTD. Please help me out. This is what i tried to do.
IF t_mat[] IS NOT INITIAL.
    t_mat2[] = t_mat[].
    SORT t_mat2 BY matnr.
    DELETE ADJACENT DUPLICATES FROM t_mat2 COMPARING matnr werks.
    SELECT auaufnr afgamng af~plnbez INTO CORRESPONDING FIELDS OF
    TABLE t_ord1 FROM afko AS af INNER JOIN aufk AS au ON
      afaufnr = auaufnr
    FOR ALL ENTRIES IN t_mat2
    WHERE af~plnbez = t_mat2-matnr
    AND   au~werks = t_mat2-werks
    AND   af~gltrs IN s_gltrs
    AND   af~gstri IN s_gstri
    AND   au~phas0 IN s_phas0
    AND   au~phas1 IN s_phas1.
ENDIF.
Thanks. Regards.
Sandeep

Hi
There is one std tcode COOIS where u can get the information what u have asked
Pls check
regards
Vijay

Lock the production order creating without material for order type zp01

Hi all,
Good morning.My client wants to lock the production order creating without material for order type zp01.He does not want to create production order without material.Its very urgent.Please guide me the settings if any.
Thanks and Regards
Sukumar

Hi Sukumar,
You can do by applying user exit.
Use PPCO0007 - Exit when saving production order.
Function module - EXIT_SAPLCOZV_001.
Include Program - ZXCO1U06
Write your Code:
*& Include ZXCO1U06
Regards,
Sankaran

How to stop prod order release without material available?

Dear Experts,
Is there any settings to avoid the release of production order if there is no material availability?
Thanks & Regards,
Imran
Edited by: imran shek on Mar 24, 2009 7:39 AM

Hi Imran,
Try the below for not to allow the release of production order when the material is not available.
1. Goto Tcode : OPJK and select the Plant / Order type for which you want to restrict the order release if the matl is not avaialble.
2. Click the details tab screen.
3. System will display the detail screen for the order type / plant combination.
4. For the Availability Check put " 1 or 2" i.e. check availability during the Order Creation / Release based on the business requirement.
5. Under Material Availability tick the check box "Check Material Aval before saving".
6.For the Collective Conversion use " 3" (No Creation if material is missing)
Creation control for availability check material :
Controls whether a planned order can be converted to a production order if one or more material components are not available.
Dependencies
This key only relates to the collective conversion and partial conversion planned orders.
Hope this will help you.
regards
radhak mk

Block Production Order Creation for Particular Order Type

Hi Experts,
I want to disable the production order creation for a particular order type XX01 however there are some existing orders for this order type which should be processed further.
In other words my objective is to -
1. Block new Production order XX01 creation -
2. Processing of order type XX01 should be possible.
Is there standard setting available to achieve this or user exist is the only option..
Regards,

Hi
You can use the user exit PPCO0006 and its function mdoule EXIT_SAPLCOZF_003 to archive that. That function module is called when the user click enter after inputting the material/plant/order type in CO01 then you just need to check the imported value CAUFVD_IMP-AUART which contains the inputted order type then rasise an error message to tell user that the order type cannot be used due to certain reason. The source code need to be written there is very simple.
Regards.
Leon.

Error message while creating production order with KMAT material strategy25

Hi PP Gurus I am running variant configuration cycle...Strategy 25, Custermer Req KEK (KMAT Matrl)
Sales order & MRP Picked the components correctly as per the dependencies
written. So Planned order generated against sale order.
When I tried to convert planned order to Production order...I am getting the
below error message..
Error Message:
You cannot make an assignment to make-to-order stock Message no. CO684
Diagnosis The component cannot be allocated to an individual stock because
make-to-order production and engineer-to-order production cannot be executed
with this order.
A possible cause is that you are trying to create an order with reference to a
sales-order/project, where an account assignment to a sales order/project is not
allowed in the settlement profile that is assigned to the chosen order type.
This is inconsistant.
System response The following responses are possible:
Order processing is cancelled.
The system resets the special stock indicator back to the original value.
Procedure Choose another order type.
I used order type with SD1 as settelement profile.
OVZG: default 046, settlement profile = SD1
OPJH: Settlement profile = SD1
Plz through some light on this if u have worked on Variant Configuration/MTO
settlements.
Question:
1) Is creation of production order with KMAT material supported by SAP?
2) If yes, why the above error occurs?
Waiting for Ur reply
With Best Regards

Dear R.Brahmankar,
I have check on the note, but it is not relevant to ecc6. The current system default setting is :
Standrad setting for reqt class 046
Special Stock E
Acct Assgt Cat. M
Valuation M
Settlmt Profile SD1
However if I change the Acct Assgt Cat. from M to E. It resolve the problem. I would like to know is this the right solution?
Config in Acct Assgt M
Consumption Posting = E
Config in Acct Assgt E
Consumption Posting = ' '
In F1 key of Consumption Posting field it shown following:
To flag the sales order item as cost- and revenue-carrying, enter an "E" (settlement via sales order).
If you do not wish to flag the sales order item as cost- and revenue-carrying, do not enter anything.
Dependencies
If you are working with nonvaluated sales order stock, always flag the sales order item as cost- and revenue-carrying.
If you are working with valuated sales order stock:
In the case of complex make-to-order production, flag the sales order item as cost- and revenue-carrying
In the case of sales-order-related mass production, do not flag the sales order item as cost- and revenue-carrying
Should we change to E?
Regards,
Ong

Can i create production order using process material ?

Dear All.
Please help me.
I want to create production order using process material (material type is PROC).
For may knowledge, process order is standard for the process material, but my customer want to use the PP module for the process material.
But I cant convert the planned order of precess material to production order in MD05.
The system message is "System does not support planned orders for process materials."
The followings are my test steps.
1. Master Creation
      - Material Master, BOM, ROUTING
In standard, process material (Material Type : PROC) need creation of master recipe. But due to my clients need (Using production order
           for the process material), I create the work center and ROUTING
2. DM Creation
      - In MD61, I create the planned independent requirement (Type : LSF)
3. Planned order creation for the process material using MRP
      - In MD01, I run the total MRP, the the planned order is created.
        It's order type is "LA"
4. Converting the planned order to Production Order
      - In this step, the system give the error "System does not support planned orders for process materials."
         and can not do anything.
I want to know that the above case is possible, and how.
Please Help meu2026..

Hi
First of if yur want to create production order or process order why do you go for material type :PROC.
you can create the same material as FERT & go ahead.
I do not understand the logic to select the material type as PROC.
Pl. go through SAP library where PROC is used.
Regards
YMREDDY

Production orders without header material transfer to APO

Hi,
for our process it's necessary to transfer dependent demands from rework production orders (without header material) to APO because the ATP check for the component take place in APO. In standard there is no way tor transfer such orders to APO. Only one possible solution is to add during order transfer a dummy material in order to trigger the transfer to APO. Is there anybody that have already used this???
Best regards
alex

Hi JJ,
1. Reference Operation Set - t-code CA11. In the initial screen, enter description, plant - xxxx, usage - 1 & status - 4, unit of measure - same as the material for which the routing is to be used (eg - EA or KG etc).
Click on operations tab, enter control key, work center, operation description.
2. Settlement - When you enter the basic details in co07 like description, basic qty, dates, the system will take you to the settlement screen where you need to enter the settlement receiver. Here you specity CTR for cost center or G/L for G/L account, you then have to specify the corresponding cost element number & also the % of settlement, which is normally 100%. You can also access this by clicking on header - settlement
Hope the above answers your query. If additional info is required, revert back.
If helpful award points
Regards,
Vivek

Production orders without a material

Hi Guys,
Can anybody explain the scenario where the concept of production orders without materials come into picture.
Thanks
Shailesh

Hi,
In addition to above answers pls find the procedure of creating Production order w/o Material :
1.Creating Production Orders Without a Material
Choose Logistics ® Production ® Shop Floor Control ® Order ® Create ® Without material.
You reach the initial screen Create production order.
2.Enter the following data:
the plant
the sales order (you can specify a sales order as a reference.)
the order type (it controls whether an internal or external number range is used.)
if you have selected an order type for which an external number assignment is required then you must also specify an order number in the field Order.
3.You must also specify the following data:
the responsible MRP controller
the responsible production scheduler
If you want to create the order with reference to an existing order then the order referenced must also be one without a material.
4.Choose Enter.
The General tab page appears.
5.Enter the following data:
a Short text for the order
Total quantity: Specify the quantity and the unit of measure.
Order start date or order finish date: Depending on the scheduling type you must specify the order start and/or the order finish date.
Production orders are generally scheduled backwards.
Scheduling type: Use a key to specify how the order is to be scheduled.
Scheduling margin key or float before production, float after production and release period:
The release period, the float before production and the float after production of the order are defined using the scheduling margin key.
If you specify a scheduling margin key the system fills these fields automatically.
If no scheduling margin key has been specified you can specify the float before production, the float after production and the release horizon by specifying the corresponding number of days.
6.You must also specify the following data:
Scrap portion: You can specify the scrap quantity that you expect for this order.
Priority: You can assign the order a priority. This field does not affect order processing.
Long text: To create a long text for the production order choose the Long text tab page.
7.Choose .
You reach a dialog box where you can specify whether you want to use a reference operation set. If you do not want to use a reference operation set then a standard sequence is automatically generated with an operation.
The system searches for a valid routing (see Routing Selection) and a valid bill of material (see Selecting Bills of Material).
If alternative sequences exist in the selected routing, they can only be copied to the production order if alternative sequences are permitted for the order type in Customizing for Shop Floor Control: Choose Master data ® Order ® Define Order Type-Dependent Parameters.
If you do not want to change the operations or add any components, you can now save the production order. Otherwise, change the data and then save the production order.
Hope this helps.
Regards,
Tejas

How to find out the list of Production orders created for sales orders

Dear All,
Our company wants to generate a report for a List of Materials sold out in a particular Product Hierarchy. Along with that we want to know the list of Production orders created for the sales orders.
How to identify the production orders which are created based on Sales orders.
Kindly suggest.
Regards,
Mullairaja

Check these threads
[Sale Order & Production Order|Sale Order & Production Order;
[Re: Linking Production Order against a Sale Order MRP run|Linking Production Order against a Sale Order MRP run;
thanks
G. Lakshmipathi

How to Find Out The Production Order Number For The Sales Order Line Items

Hi All,
I want to know the number of production orders for each sales order line item. I know the sales order number .Can anyone tell me how the tables can be linked to get all the production order numbers for each sales order line item.

I think it depends on your configuration. But check fields KDAUF and KDPOS in table AUFK. or in table AFPO.
Regards,
Rich HEilman

Internal order field for Material P.O

Dear Experts,
I have an issue on P.O. They have the Budgeting for Materials, these budgerting capturing through Internal Order sceario. While creating P.O. for Material, user want to enter the Ingternal Order number for Material P.O. for Service material they are giving Account Assignment Category like K, P, A and etc.. but Material P.O. they are not giving any Account Assignment Category.
How to enter the Internal order number at P.O level or P.R. level for Material P.O.
Can we use "X" as an Account Assignment Category for Material P.O.
kindly suggest.
regards,
Gopi.P

Dear Gopi,
As a standard SAP setting, F is used as the account assignment category for Order.
thanks and regards,
anit

Production order %00000000001 for schedule line in Sales order

Hello Experts,
We have an issue with the production order whih is created from SO
There is a sales order and have production order for CTO parts. But the Production order is deleted before confirming. Now when we check in the sales order in schedule lins we are getting as "Production order %00000000001 for schedule line" 00010/0001 can no longer be changed.
Could any one provided the valuable imputs for what resasons this weeor appears
Thanks in advance...
Regards
Madan

Hello Vivke,
Please find teh delatis of the issue
We have an SO created for the CTO parts and to corrsponding to that generally a production order will be created, But in one of the case for SO the production order is showing as %000000001 in the schedule lines in the SO apart normal number ranges for Production orders.
Now we need to know in what case the production order appears as %000000001 in the schdule lines, are we missing any thing in order to create production orders?
Note: Initially there was production order is created correctly when scheduled lines are confirmed, but it is deleted for some reasons and again when the schedule lines are confirming we are facing this issue
Could you please provide any suggestion on this
Thanks
Madan

Production Order Simulation for Material Availability

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