Random loss of deck control

Occasionally and for no real reason FCP (5.1) loses rs422 control of my sony VTR - Im using Black magic decklink and can still control the deck with their deck control software but FCP wont play - normally when Im up against a deadline.
Using Latest OS and Latest FCP with Decklink HD pro

Well, as footnote to my previous post...
I have fixed 90% of all the strange behaviour & got my Decklink card working again by doing a clean install of OS 10.4.6, upgraded to 10.4.8, installed FCS 5, upgraded to 5.1.2, installed 5.7.2 decklink drivers and I'm editing to tape again.
BTW: I haven't installed a single other thing yet.... as I'm have just acheived this deadline with minutes to spare. PHEW!
So i don't know what further conflicts may arise, but we'll see.
On this first time getting ETT working again, I had to check the frame accuracy everytime as it was often 2 to 4 frames out of sync to tape.
Then once it finally locked it crashed about 40minutes into the 86min program. So then i just did an ETT from 10 seconds before the crash and thankfully it frame-locked first time and I made my deadline.
I'm not satisfied at all with the "looseness" of the frame-sync between FCP5 & decklink.... i had to do it about 20 times to get it to actually lock, and it still wasn't anyway... I had to compensate by 2 frames to trick it to hit the mark.
Is this everyone's experience with FCP-5 & decklink PCIe ?

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