Repetetive manufacturing

I want to know the whole process flow for creating cost collectors for materials so that i could perform month end transactions for a plant that uses repetitive manufacturing. I know the month end transactions like CON2;CO43;KKS5 and C088 but i am not familiar with the whole process of creating cost collectors confirming activities so that i could perform month end transactions.

Dear Aparna,
1.You havee to create the Master data like material master( REM Profile assigned for all the Inhouse
manufactured materials & REM allowed indicator in MRP4 view of the material master)-> BOM->Work
centers -
>Rate Routing/Routing-----> Production version -
> for combining the BOM & Rate routing.
2.Once after creating production versions you have to create the Product Cost Collectors for all the
materials for which you have created Production versions.For creating product collector you can select
either based on Production version or BOM & routing combination or else Planning plant.These 3 are the
controlling levels of a product cost collector.
3.Product Cost Collectors can be created using KKF6N or KKF6M.
4. For those products which you want to do production confirmation through MFBF,a product cost collector
should exist.Otherwise confirmations cannot be carried out using MFBF.
5.So the cost get's accumulated in the respective materials product cost collectors whenever some
confirmations are made through MFBF(Activity backflush or Assembly Backflush or Component Backflush).
Check & Revert back.
Regards
Mangalraj.S

Similar Messages

Serial Number Profile in repetetive manufacturing :-

Hi all ,
I have a issue related to use serial number profile in repetetive manufacturing industry.
In my client scenario there is one finished good product which is produced internally inside the plant where repetetive manufacturing scenario is using by using 'mfbf' or 'mf42n' transaction.In this both we are doing GR & GI posting together in one shot.
Here one more scenario is that, one semifinished good is also consuming while manufacturing the finished good(repetetive) & the same semifinished good is produced in different plant by descrete manufacturing & consumed in this plant where repetetive is going on inside the finished good.
In both the cases they want to use serial no.
1. For semifinished good which is a finished good for a plant & then transfered or sell to different plant .
2. For finished good manufactured by repetetive method.
Here the problem is after getting the stock of semifinished good i have got the serial no. & then transfered the same serial no. to the new plant . at the time of manufactre finished good system is asking serial no. for finished good & consuming the semifinished good but here i also want to consume or capture serial no. of semifinished good.
How to consume this serial no. of semifinished good , means pop up should come for both the material finished good & semifinished good.
I am using two different serial no. profile for both the product with stock check indicator as 2.
Serializing procedure for semifinished good :- MMSL 03 01 & PPSF 03 01
Serializing procedure for finished good :- PPSF 03 01
I would be highly thankfull to you if you provide the best solution .
Regards
Piyush Sharma

please check here (may be it will help a bit):
http://help.sap.com/saphelp_47x200/helpdata/en/dd/f8c814b3f911d1896e0000e8284931/frameset.htm
http://help.sap.com/saphelp_47x200/helpdata/en/8a/a5aa004adc11d189740000e8322d00/frameset.htm

Rework in Repetetive Manufacturing

Hi PP gurus,
I wnat know is there any way to make rework orders for repetetive manufacturing in MTS. Please guide me how to capture the rework in repetetive manufacturing environment.
Thanks in Advance
Regards
Ramana

Hi ramakrishna,
We can do the as you said. but here the scenario is that REM will not have any prd. order So the cost collection for the particular product including the rework will not be possible.
This is also a one kind of solution when we have to capture only rework cost in the organization.
Thanks
ramana

QM in Repetetive manufacturing

Hello Guru's,
I have maintained inspection type 13 for in process inpection for repetitive manufacturing. Guys, please tell me where the inpection lot is created because there is no concept of confirmation, only backflushing. Thanks in advance and due points will be rewarded.
Cheers
Jag

Hi,
In repetitive manufacturing confirmation is doing by backflushing tcode MFBF.
GI backflush at GR posting. That you can check in SPRO> Repetitive manufacturing> Define Repetitive manufacturing profile
After doing MFBF the inspection lot will be create. That you can check in MD04.
For result recording & usage decision you can use QA32.
Regards,
Dharma

Auto lot generation for repeatative manufacturing.

I want to learn the usage of inspection type 13...Since 03 is for discrete manufacturing during production-, I think that 13 is for repetetive manufacturing during production- ... But I couldn't use this inspection type (13) to create an automatic inspection lot. First I activated 13 inspection type for the material. Then I inserted an operation for the run schedule and also control characteristics. Then I create a planned order but the system didn't create an inspection lot. Also I don't know if it's true to expect from the system to create an inspection lot after planned order creation (since it's repetetive manufacturing I don't have any production order to create). But I could only create an ispection lot with source insp.type 13 by t-code MFPR. But I don't want to create manually by MFPR. Is there an automatic way to create an ispection lot for during rep.manufacturing ?

Hi
In REM after RS header is abolished ( after ver 4.5) , you have to create inspection lot manually onle in MFPR.
Thers is no other method in STD SAP.
Regards
YMREDDY

After MRP planned orders are not getting generated?

HI,
Our bussiness is make to stock and repetetive manufacturing.
We have a prob in running MRP, i enter the demand in MD61 on day basis and after running MRP for some materials all planned orders getting generated wrt to demand but for some materials only some planned orders getting generated means it's not taking full demand ex i have material A and paln is 1000 for 10days i entered demand in MD61 for 10days 100 each and if B material is having same 1000 demand so i enter 100 each then i run MRP and the out put is im getting 10planned orders with 100 each qty for A material where as for material B im not getting full 10 orders only 2 or 3 with 100 each what could be the reason ?
Thanks
KK
Edited by: kiran kumar on Mar 23, 2010 10:19 AM
Edited by: kiran kumar on Mar 23, 2010 10:20 AM

Dear Kiran,
As your saying it is Make to Stock, system will consider Availble stock in Net Req. Calculation
what is startegy mainatined for A & B
if you go with Strategy 11 then system will not consider the stock & Creates the requirements
Regards
Madhu

Reservation not getting generated

Dear all,
In Repetetive manufacturing.After running the MRP , system is creating the planned order for fert and the raw materials.
How to see the reservation created against these planned order so that stores person can issue the material to the production against the reservation?
I tried with MF60 Pull List but I am not able to get the list , I also tried with MB25 there also I am not able to get the list. screen is blank without any material.
In MF60 IN GLOBAL SETTING I have not ticked INCLUDE ALL REQUIREMENTS and ROUND UP REPLISHMENT PROPOSALS remaining all are ticked.
when I give the planned order No and execute message comes NO ORDERS WERE FOUND.
When I give the material no and dont give planned order than the screen opens but it is blank no data is selected
Please help me out if any config settings has to be done.
Thanks & regards,
Mona

Dear Mona,
1.Check whether check box for Repetitive Manufacturing is included in MRP4 view and suitable REM profile has been assigned.
2.Check whether the production version is relevant to REM is included in the production version of that material in C223 or else
in MM03.
3.BOM selection method should be 2 in MRP4 view of the material master.
4.Check whether the suitable scheduling parameters has been maintained in OPU5 for the order type PE for the plant.
5.When you create a planned order manually(using stock order type LA) in MD11,once after the system picksup the relevant
production version and REM allowed indicator set in the production version the order type gets changed to PE.
6.Check all the component storage location extension using MMSC.
7.Also if sufficient stock for the components of the planned order exists means,you will not be able to see any
requirements/missing parts in MF60.
Regards
S Mangalraj

Material consumption report for workcenter in REM

Hi,
I am using REM. Is it possible to get report on materials consumption for a work center in Repetetive manufacturing.
If possible.Please explain me how.
thanks and regards
Murugesan

Hi,
For MF60, settings should be done in OSPP , here give ur plant & movement type as 311
1) MF60 - in MF60, Global settings icon plays a major role & check the date which ur giving
2) take ur current plan orders and input in plan order option
3) then go to Global settings remove all ticks & execute
Regards
kumar
Edited by: kumar kumar on Sep 19, 2009 1:14 PM

Configuration steps

Dear All,
can any one please tell me the basic configuration steps for REM industrial sector is food and related.
your help in this regard in highly oblighted.
thanks and regards
irfan

Irfan,
Always good to start with SAP Best Practices
[Overall Scope for Consumer Products|http://help.sap.com/bp_cp1600/CP_IN/documentation/CP_Solution_Scope_EN_IN.doc]
[Food Specific Solutions|http://help.sap.com/bp_cp1600/CP_IN/HTML/food.htm]
[J67 Repetetive Manufacturing (India)|http://help.sap.com/bp_bblibrary/600/html/J67_EN_IN.htm]
The J67 doc contains shortcuts to docs that have the specific configuration steps.
Regards,
DB49

Caution: Info structures S026 and S226 are active for repetitive mfg

Hi,
When I run the standard report MCRO - Material Usage Analysis: Repetetive Manufacturing, I am getting the message
Caution: Info structures S026 and S226 are active for repetitive mfg
How to overcome this.
thanks and regards
muru

Hi,
Try Thi - might work.:
1) Before running the tcode MCRO - (i.e type MCRO in the commond prompt and then do the next steps)
2) Menu- Got to- User settings
3) Default your user name will be there.
4) Now start selecting key figures and charecteristics.
Save and try to execute.

Varaince settlement and costing sheet in REM and Production order

for REM, repetetive manufacturing, what's the difference between REM and production order in terms of variance settlement and settlement profile design? what's the difference between process order and production order in terms of variance settlement and settlement profile design?
for actual overhead(fixed and variable), can it be calculated automatically by costing sheet? user is very angry to input actual overhead by jounal entry. also how about plan scrap, how to define it in configuration? besides order confirmation, where can I input actual scrap?

For variances, there is no difference between the 3 diferrent orders. The settlement profile can also be the same. The real difference from a CO perspective concerns the calculation of WIP and the settlement rule. Process orders and production orders normally use a full settlement rule (though periodic settlement is also possible) and WIP is calculated based on actual cost. Repetitive orders only use periodic settlement and WIP is valued at target cost.
From an overhead perspective, there is no difference between the 3 types of orders. Overhead sheets are assigned through the costing variant and costs are applied through period-end process.
Plan scrap is maintained in master data, either in material master, routing (receipe for process orders), or bill of material. Acttual scrap usually happens based on the quantity of components issued to the order during confirmation or by the amount of scrap reported during confirmation. If you are backflushing components, as you normally would do for repetitive, then you can adjusted the consumed quantities by doing an additional goods issue to the order (movement type 261).
thanks,

Quality in REM

Hi ,
I am using Repetetive manufacturing scenario.
I have activated inspection tyep - 13 in the material master.
When i do the REM Bacflush, the GR, GI getting posted with Quality stock but not generating the inspection lot.
Pls help
Sridhar.R

Hi folks,
Found the solution.
Inspection lot generated only with inspection type 04 in MFBF.
For 13, we need to generate the inspection lot in MFPR.
Sridhar.R

REM scheduling in planned order

Hi,
I am using repetetive manufacturing. I have maintained Forward scheduling in transaction OPU5 and selected the selection ID 02 for rate routing for detailed and rate based scheduling.
Planned orders are created from MRP. When I check the planned order deatails, in the Det.Scheduling tab it shows scheduling type Forward and in the Production rates tab it shows backward scheduling. I have maintained Forward scheduling in OPU5. So the production rates tab shows different scheduling type. How?
can any one explain this.
thanks and regards
murugesan

HI
Check the entry parameters for the planning table in OS80 .
check and revert
Regards
Anupam Sharma

Batch for Components in REM

Hello All,
Can someone tell me where do I specify Batch Numbers for Components and Final Assembly in Repetetive Manufacturing. In discrete Manufacturing (inside Production Order), when I click BOM, the bom shows up and Batch number field shows next to components which are Batch Managed. But in Repetetive manufacturing inside 'Planned Order', when I clicked BOM, it showed me the BOM components, but did not show me the field next to them where I could put a Batch number for the components, managed by batches.
Can someone throw some light.
thanks in advance,
Sachin

Hi,
U can assign the Batch Number for Finished material at MFBF screen . For Components batch number check with "Postwith correction screen " of MFBF. If u set bacth search procedure at REM profile batch number for Components will com automatically.
Pradeep

Assign cost center to cost collector

Dear all,
My client wants to see material cosumption report cost center wise. We have maintained Repetetive manufacturing process. MFBF is tcode we use to post GI and GR with back flush .
Where do we assign cost center to the cost collecter and how do we get the material consumption report.
Can any one help me please....
B.S.Rao

Dear Rao,
Generally the bulk material's that are directly available at the work center are issued to the cost center using 201 movement
through T Code MB1A.
In REM scenario all the Goods issue happens at the time of backflushing through T Code MFBF,and a product cost collector will
be used as a cost collecting object for the same.
In my understanding there is no possibility of assinging or linking a PCC and a cost center.
Correct me if I'm wrong.
Regards
Mangalraj.S

Repetetive manufacturing

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