Revaluate material issues in Production order WIP

hello All
We are long cycle time industry and Business would like to revaluate the material issues in the WIP if there are any changes in the standard cost of the issued material.
Is it possible w/o ML implementation?
regards
mahesh

OK. Our requirement is only quarterly revaluation of inventory and WIP as per FIFO.
I am not much familiar to ML so not sure if it can be used only for a limited purpose as above.
Any information on ML implementation is appreciated.
Thanks
mahesh

Similar Messages

Alternate material issue against production order if stock is zero

Hi,
I have one requirement we have 3 material codes
X, Y and Z. Material X is present in the Bom of ABC material Y and Z are not in any BOM but both those codes are use for procurement of material and can be use insted of X but due to some requirement as material of different make we dont want to combine the stock of all.
Now as per BOM when material for ABC is issue as per BOM the 'X' will get issue but in case the X stock is zero system should check stock of Y and if it is avalibale then it should issue from Y insted of X and if Y stock is zero system should check for Z if stock is there system should issue from Z.
can this map in system.
regards,
zafar

Hi,
While maintaining BOM for FG, maintain all materials X, Y & Z with same qty.
For material line items Y & Z, maintain "AltItemGroup" at Item Detail level.
Here enter any key for e.g. "AL" and Press enter then it will ask for following;
Priority
Strategy - (1 - Manual maintenance/by usage probability OR 2 - 100% check)
Usage prob.
After maintaining all these just check the effect in transaction production order, reservation, confirmation.

Material issued for Production order

Hello Friends,
Is there a report in SAP that gives the quantity of material with drawn for a production order.
Eg: When run by a part number ...report should give the production order number and the quantity withdrawn.
COOIS when ran by component number gives the lit of all components in the production order.

Hi,
As for standard transactions:
You can use report COOIS that was mentioned by you - within the report you can filter the part number. MB51 is also goods for reporting, but you have to filter for PrdOrd no. within the report...
Or you can customize those transactions putting the necessary selection fields or write an own query.
Regards,
Csaba

How to get material's last posting date of issuing to production order?

Hi,
In my scenario, I need to get material's last posting date of issuing to production order (e.g. mov. typ. 261).
I tried to select the material documents whose movement type is 261, and restrict the posting date from month to month each time, until the first material document is selected.
But this method seems quite inefficient.
What kind of algorithm is more effient to do this?
Thanks
Wesley

Hi,
select max( budat )
from mkpf
into gv_budat
where mblnr in ( select mblnr
                     from aufm
                    where aufnr = gv_aufnr "(Prod. Order)
                        and matnr = gv_matnr "(Issued Material)
                        and bwart = '261' ).
Edited by: Azeem Ahmed Matte on Mar 12, 2010 12:33 PM

Production order WIP and Settlement

Hi All,
We have some production order WIP calculation and settlement issue or May be Iu2019m not understating WIP calculation and settlement process.
I will explain my issue with an example.
We have one production order with qty 100 and Material consumption and labor is posted as follow.
Material USD100
Labor USD50
Before period close, we have received qty20 into inventory (GR) and USD300 posted to Inventory.
At period end when I run WIP calculation (KKAX), system is showing in "USD150-" into u201CType of WIP data Reserve for Unrealized costsu201D and this is not settling to FI and PCA.
Is this correct? Or am I missing any configuration? Please explain me.
Any help is appreciated.....
Thanks,
Anusha

Hi,
Thanks for your reply.
In OKGA-->update of WIP Calculation and Result Analysis transaction,we have assigned secondary cost elements(931XXXXX) to Controlling area, Version,RA key and Line Id to "K" and here we have WIP and Reserves.
In OKG8-->Define Posting Rules for Settling Work in Process,we have assigned only WIP secondary cost element from OKGA to P&L and Balance sheet accounts to "WIPR" RA category.
Do i need to assign "RESERVE" secondary cost element from OKGA to "WIPR" RA category in OKG8?
Any help is appreciated.
Thanks,
Anusha.

Error while doing Good Issue for Production Order using BAPI

Hi All,
I am facing an error like 'u2018Content of order 1011907: MDT218AJ10 transferred to interface (IMSEG): T-86410-71".
I have written the code as below. Please let me know what is missing when using the BAPI 'BAPI_GOODSMVT_CREATE'. What is the cause of this error ?
*Action in Transaction (GM_CODE)
*GM Code for Goods Issue for Production Order is 03
gs_gmcode-gm_code = '03'.
*Header Data
*Posting date
gs_header-pstng_date = sy-datum.
*Document date
gs_header-doc_date   = sy-datum.
*Item Data
*Material
gs_item-material = zptp_s_rf_migo_261-matnr1.
*Movement Type
gs_item-move_type = '261'.
*Movement Indicator
gs_item-mvt_ind   = 'F'.
*Stock Type
gs_item-stck_type = 'F'.
*Plant
gs_item-plant     = gv_plant.
*Storage Location
gs_item-stge_loc = gv_str_loc.
*Quantity
gs_item-entry_qnt = zptp_s_rf_migo_261-menge2.
*Unit
gs_item-entry_uom = gv_uom.
*ISO code for unit of measurement
gs_item-entry_uom_iso = gv_uom.
*Order Number
CALL FUNCTION 'CONVERSION_EXIT_ALPHA_INPUT'
    EXPORTING
      input = zptp_s_rf_migo_261-aufnr
    IMPORTING
      output = gs_item-orderid.
*Reservation Number
gs_item-reserv_no = gv_resv_num.
*Reservation Item
gs_item-res_item = gv_resv_itm.
*Reservation Type
gs_item-res_type = gv_resv_type.
APPEND gs_item TO gt_item.
Calling BAPI_GOODSMVT_CREATE to create the Material Document Number
CALL FUNCTION 'BAPI_GOODSMVT_CREATE'
    EXPORTING
      goodsmvt_header       = gs_header
      goodsmvt_code         = gs_gmcode
    IMPORTING
      goodsmvt_headret      = gs_headret
    TABLES
      goodsmvt_item         = gt_item
      goodsmvt_serialnumber = gt_serial
      return                = gt_return.
Thanks in Advance.

hi,
did you look at message ?
System says, there are differences between the interface data and the order data. It can be anything. I think you should check
data in the interface .
this is the long explanation of your message :
Diagnosis
When calling the function module MB_CREATE_GOODS_MOVEMENT or the BAPI GoodsMovement.CreateFromData (BAPI_GOODSMVT_CREATE) to post a goods receipt for a production order, there are differences between the interface data and the order data.
Example: The order was created for plant 0001, but plant 0002 is passed on in the interface.
The system checks this for the material and the order item.
System response
Due to this difference, the system cannot post the goods receipt.
Procedure
Check the data in the interface (IMSEG-WERKS, IMSEG-AUFNR). If necessary, correct the plant or the order number in the interface.
<< Moderator message - Point begging removed >>
Edited by: Rob Burbank on Feb 6, 2012 11:24 AM

Issue in Production Order Creation

Hi,
We are facing a problem on our production side. The background of the issue is that we have a subcontracting process in our Chemicals Business and we use to transfer material to Tolleru2019s location using 541 movement type. When we receive the finished material via creating subcontracting PO, system consumes all raw materials. But sometimes, it happens that Toller does not consume all stock of raw materials and that remaining stock remains at Tolleru2019s location. Since we are doing this for 6-7 years so a huge amount of stock was collected at Tolleru2019s location. Our users wanted to delete that stock at Tolleru2019s location so they transferred that stock from Tolleru2019s location using movement type 542 to a different storage location 2010 and then write off that stock from location 2010.
Now the problem is that when user is going to open production order, system is giving an error that raw material stock is not sufficient although stock is available in the system as shown in transaction MB52. And it is happening only to those materials that were written off before.
Please suggest what the issue is as it is highly affecting our production processes.
Best Regards,
AI.

Al:
the production order you mention is related somehow to the Subcontracting PO ?
It has the same components which were sent to vendor and then their stock was updated ?
It seems that there is no relation between both activities unless the material availability for production order were carried out considering subcontrator stock.....
Please, could you clarify the issue ?

Material requisition against production order

Dear all,
How do i put material requisition against production order. Kindly give me the t-code and total path till material issue from a particular storage location. i.e
--> requisition against Production order for a storage location
--> Transfer posting by movement type
Thanks

Hi,
Procurement of RM: -
1. MM01 - First of all create materials (RM, SF, FG)
2. CS01 - Create BOM (FG > SF > RM)
3. MD61 - Planned Independent Requirement for FG
4. MD02 - MRP Run for FG (System will create Planned orders and PRs automatically as per procurement key - E, F and X in Material Master)
5. MD04 - Stock / Requirement List OR ME5A - PR List
6. ME21N - Create PR w.r.t. PO
7. MIGO - GR w.r.t. PO (Movement Type - 101, Capture Excise invoice here)
8. J1IEX - Post Excise Invoice
9. MIRO - LIV for PO
Goods Issue of RM: -
1. CO40 - Convert Planned Order to Production Order (Schedule, Release Order)
2. MIGO - Goods Issue > w.r.t. Production Order (Movement Type - 261) - You can also use MB1A for GI against Order
3. CO11N - Confirm Production Order
4 MIGO - Goods Receipt > Order (Movement Type - 101)
5. KO88 - Order Settlement

Material Batch in Production Order

Good afternoon,
We have the scenario where a Material batch is only allowed in ONE production order, for example:
Material 123, Batch A: Qty50
Material 123, Batch B: Qty50
I have a production Order that requires 75 of Material 123.
The production Order can only be a maximum of 50 and another for 25 has to be raised as only 1 material batch is allowed per Production Order.
Is this possible?

Guy,
I think you are saying since your component material 123 has 2 batches of qty 50, you want to generate Finished product production order qty =50 automatically.
This is a typical requirement in Chemical/Pharma industry where production batch size is determined by available raw material qty.
This feature can be used in a concept called Material qty calculation used in the PP-PI model where you work reciepe & process orders. unfortunately this feature is not available in the PP module of SAP.
Alternatively your client may have to go for an ehancement pack " Industry solution - Pharma"
However if you are using PP-PI module the solution is as follows
With material qty calculation based on raw material qty (eg 50) issued to production order, FG production order qty can be reduces to 50 (based on formulae maintained in Mat-Qty section in Recipe).
Hope this helps resolve your question.
thanks,
Ram

Material cost in production order plan cost

Dear all,
-we are in sales order cost object with non-valuated stock...
-we have created two production orders from MRP run. First one is for semi finished material and second one is for finished material.
Issue-1
Both production orders not showing material cost in production order plan cost...
Issue-2
When i consumed raw material against semi-finished material production order (261-E), system not gnerated any document and material cost not updated either in production order or sales order...
where should i do changes in configuration to get updated material cost in the production order...
Best regards
Kishore

Hi
Issue 1 : Check Whether Standard cost is present for header material of prod order, and under control tab of order costing variant for plan is present.
Issue 2 : Use 261 instead 261E.
Rajneesh

WM Material Staging for Production Order

Hi,
In the process order txn Cor3, Go to > List > WM pick list> the initial screen is Display WM Material Staging for Production Order. In the All parts tab, could you please help me on how to be able to populate the fields in the BSI, Category and Storage Bin. Your help is greatly appreciated.
Thanks

Dear Ellen,
If you set the cursor on 'BSI' field and push F1 you'll get an explanation about the meaning of each category.
'"<i>1" pick list item
This materials are picked according to the required quantity specified in the production order.
'2': Crate or kanban parts
These materials are always removed from the warehouse in full cases. These can be ordered, for example, as soon as a case of needed parts is emptied in production.
'3': Release order parts
Release order parts are scheduled individually and the quantities are supplied manually to replenishment storage bins based on the requirements of production orders and the stock levels in the scheduled production supply areas.
"0" not relevant to WM-PP
These materials are not relevant for WM production supply and cannot be requested using the WM system.</i>'
For instance:
You can set raw materials / SFG as pick parts if warehouse workers have to collect those parts from high racks (from different places) and they have to provide an exact qty for the PrdOrd.
We use '4' (manual staging) for huge alu rolls that are near the machine and WH workers have nothing to do with it - the operators, who deal with the machine, have to put the new rolls on it.
When we issue the PrdOrd the requirements of this material won't appear in LB10 since WH has nothing to do with them.
'Storage bin' filed will contain a value automatically, if your settings are proper.
E.g. you have to define the default 'stock removal' & 'stock placement' storage type on WM view of material master.
Additionally you have to define control cycles for materials you use for your production. (LPK1)
The control cycle says from which storage type & bin you want to consume the components.
BR
Csaba

Stop excess raw material consumption against production order

Hello
Please Guide
Is there any control to Stop the excess or less consumption of raw material against the Production Order confirmation.
Eg
Prod order Qty - 10
Ram material reqd A- 10 piece & B- 10 Piece
So now Order confirmation Qty - 10
raw material consumption A - 10 & B- 10
so for A or B if i want to issue (261) excess or Less qty than system should not allow this. System response to be as an error message in case I increase or decrease the Qty of A or B other than 10 against the prod order confirmation of qty 10.

Hi,
You have to use user exit only to avoid it.
1.CONFPP02 - for checking good issue during confirmation
2.MBCF0002 - for Checking Confirmations during the Goods receipt.
For this you need to Use the User Exit:
Enhancement - MBCF0002
Functional Module - EXIT_SAPMM07M_001
Include - ZXMBCU02
Regards,
R.Brahmankar
Edited by: R Brahmankar on Sep 9, 2008 12:41 PM

Excess goods issue against Production order

HI PP Gurus,
My requirement is to block excess goods issue of raw material against a production order.
Ex. Production order qty = 10 , For producing 10 Finish goods i require 10 raw material. When i do confirmation via CO11N the system automatically shows GR & GI Values in Goods Movement tab. there i change GI value of RM from 10 to 20 the system takes the value and does the GR & GI.
My requirement is that the system should not do GR & GI if the GI value is more than that is calculated at the time of creation of Prod. Order.
Thanks in Advance,
Deven

Hi,
Rstriction of excess goods issue against production order is not possible in standard setting.
For achiving this you have to go for User exit.
The logic should be
In MIGO check mvt. type 261
Pass the order through table RESB and select all the components with quantity.
Capture the header material of order and use this as input along with the order creation date, plant and BOM application to explode function module CS_BOM_EXPLOSION.
THis will give you the BOM components which were valid at the time of order creation.
Now compare these BOM components with the components from RESB with quantity.
Here conditions will come in picture
If quantity is exactly matching then GI will be possible
or if you want to keep tolerance limit say for 10% then accordingly you can map the condition.
Regards
Amit Parkhi

Goods Issue on Production Order

Dear PP Gurus,
The requirement is,
while doing Goods issue for Production order of X material, during operation Confirmation ' CO11 & CO12' , System should allow only BOM components of X and restrict or give warning message for goods movement of other materials.
I tried to use available User Exit for PP Orders but none of them gives desired output.
Can nybody guide me.
Thnx in advance.

In customizing materials management -
> Inventory Management and Physical Inventory->Goods Issue / Transfer Postings make--> Set Up Dynamic Availability Check
For 261 movement type set Dynamic Availability Check as "F"
and then in omcq transaction M7 362 message set "E"
This customizings prevent good ıssue more than reservation quantity

Incorrect Result of Material Availability in production order

Hi gurus,
we have a problem with material availability in production order CO01. When my list of materials is checked OK with option availability material and I modify the quantity of some material. With this modification, e.g. quantity 99.999, the logical result of my material availability would be NO OK, but the system answers is OK. I think he material availability doesn't recalculate the availability.
I will reward with a lot of points!!!
Thank you
Dan

in the availability check screen of the prod order, find out the which check group is being called. and find out the scope of check,
then in the custmisation, change the setting of the scope of check.
Trx code OPJJ, deselect/select the indicator "check without RLT". if there is tick in ur current system then uncheck it, it the tick is not there then tick it.
your issue will be solved.
Regards,
Pravin Mukkawar

Revaluate material issues in Production order WIP

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