Rework quantity,URGENT

Hi all,
I am facing a problem while creating the rework order.The rework order is created but the actual rework quantities are not updated in the rework order,and i am getting quantity as1 no.How to get the actual quantities in a rewok order?
requesting experts to focus on this issue.
Thanks in advance
TV.KUMAR
I think I haven't explained my problem properly,let me elaborate,
Assume the main production order is created for 100 components to be manufactured.I have assigned trigger point to the last operation .When i partially confirm the main order for 75 components i am getting the rewok order but it is not showing the remaining 25 components to be reworked,instead the rework quntity i am getting is 1no.in the rework order,Where i commited the mistake?Asking experts to guide me.
thanks in advance
KUMAR.TV
Message was edited by:TV.KUMAR
TVKumar

Dear Kumar,
You need to enter the rework quantity in the rework field
yeild qty = 75 to
rework qty = 25 to
then only it will take this qty into rework order
rajesha vittal

Similar Messages

In CORR where we can enter the rework quantity

Hi ,
In CORR collective confirmation , where i can give the rework quantity , How the rework quantity maintain in the Corr transaction.
Second question :- is there any reservation number for rework order ?
Regards
satish

Hi
In CORR, when you use the confirmation type final for the process order and you mentioned the quantity less than the full order quantity in the yield field at the particular operation /phase .
and if you maintained the tigger point with the condition (if confirm qty < order qty for the final confimation, system trigger for the rework for remaining quantity)
so system consider remaining pieces as rework

Processing the Rework quantity

Hello,
In my discrete manufacturing scenario, in routing out of 10 operation 8 are subcontracting operations. After completing the production order i want to process the rework quantity. This rework quantity i want to send the subcontractor & again get back and want to do the confirmation for that quantity. Same case for how to do the rework process in case of inhouse operation?
Plz give me solution for that.
Thanks in advance.
regards,
Prafulla

Dear Neheta
Cofiguration Settings For Rework order
1) just copy std re-work order type & give new name as u required in OPJH
2) in OPL8, copy existing rework order type & give ur re-work order type & plant & save
Master data for rework order
1) CA11 - Creating reference operation set
1) after Executing CA11, just enter without giving data in initial screen
2) usage - 1, status - 4. from lot -1, then click on operations
3) then give work center & descrption
4) Double click on Description, then give timings for setup, machine & labour & save
Rework order Creation
1) Normally rework order is created by t-code CO07
2) while doing confirmation of header material in CO11N or CO15, we give re-work quantity
3) then creat re-work order in CO07
4) in CO07, give plant then order type (rework order type) then enter
5) materail description, quantity to be reworked then date enter
6) system will ask u refernece opeartion set (it should be created before only in CA11)
7) then give the reference operation set Number then system will take u to settelment Rule
8) here for CAT give as ord, then in settelment receiver give ur header order number then percentage as 100 %
9) then clcik on component overview icon, then give ur BOm componets (which to re-worked & assign an opeartion to it)
10) then save the order
11) then do the confirmation to re-work order
12) then do GR to header order & settelment will take place to header order only not to re-work order
Note : for rework work, GR will not take place
Regards
Kumar

Rework quantity confirmation

hi
the rework control key for the intermediate opration is assigned, the trigger pt. with reference oeration set is also assigned.
when going to confirm the rewrk qty, the system shows the msg.,
"Total confirmation quantity not equal to planned confirmation quantity"
the operation quantity in prd. ord is 0.

Hi Vijay,
Normally GR will not be done for rework order.To get stock for reworked material Do the GR for orginal order & settle the both order .
With Reference operation set with a operation that needs to be reworked on and with the control key of a Rework type. Assign this to the trigger point in the parameters. Assign this Trigger point to the last operation as u wanted in the standard routing you created for that product.
If you create the trigger point as to be triggered at the partail confirmation of the order, then at the confirmation of the order, enter the rework quantity in that field with partial confirmation selected and save the confirmation. while saving, this will create a rework order.
While assigning the parameters to the trigger point, make sure that the order type also is a rework order type.
If helpful or if any further doubts, please reply back
Regards
R.Brahmankar
Edited by: R Brahmankar on Jul 23, 2008 5:30 PM

Find material quantity (urgent)

Hi abap gurus,
i want to find inventory on the base of the material using plant.
like for x material check plant Y and get quantity .
please tell me which table i need to check
i found MBEW table where i am getting LBKUM . but i need to check plant before getting that quantity ..
so i dont understand how to do .... how to make validation for plant.
thanks,
Jack

Hi Jack,
Check the SPRO setting .
Enterprise Structure->Definiton->Logistics General->Define Valuation Level.
If the 'Valuation Area is a Plant is Selected then in MBEW valuation area is same as plant.
I am not sure what will be the case if the other option is selected.
Regards
Nishant

Rework order Operation Confirmation and quantity posting to main order oper

Hi Friends,
I have confirmed first operation of production order by CO11N. While confirming the operation, i entered 5 qty. as Rework Quantity. Due to trigger point function, Rework order gtets generated. After completion of Rework , i confirmed rework Order. Now i want to add this Rework Quantity in the second operation of main order . So i can be able to make confirmation of whole quantity of second operation. How to do this?
Normally system takes the first operation yield quantity as next operation quantity for confirmation.
Waiting for Reply!
Thanks!

Dear,
If a separate rework order is created using the trigger point, the system assumes that both the rework and all subsequent operations are processed via this rework order. As if first operation confirmed as 10 5 as rework quantity.
It means that you can second operation you can confirm as 5 only. So you need to add all operation in reference operation set so confirm all operation quantity here and remaining quantity in main order. So your confirmation yield will remains same.
Or it is only possible to return the successfully reworked quantity to the original order if the quantity check which is executed against the confirmed yield of the predecessor is deactivated using Customizing of the confirmation OPK4. In this case, only the confirmed yield is indeed proposed without the confirmed rework quantity. However, with the quantity check being deactivated it is allowed to overwrite the default value with a larger quantity.
Note that you cannot enter a goods receipt for the rework order since it is defined without header material. Instead, you can enter goods receipts for the original order manually.
Regards,
R.Brahmankar

Rework Operation Quantity

Hi Guys,
I have a production order with operation 10,20 and 30 with quantity 10.
Triggr point is attached to operation 20 which would insert operation 25 If operation staus becomes PCNF.
lets say if a report 8 as confirmed quanity and 2 as rework quantity, new operation 25 is inserted in prod order with operation qty as 2.
Operation 20 has status PCNF now.
Now processing is carried further at 25 and rework quanity 2 is confirmed.
Operation 30 would be confirmed with quantity 30.
How operation 20 would achieve final confirmation CNF status if it has rework qty. After rework operation is inserted should we enter a final confirmation for 0020 with yeild as 0.
let me know.

Hi,
Follow the same procedure.
But is it necessary to have the status CNF?
SmanS

Booking of rework order cost on original order

Hi,
I want to know the complete process for booking the cost of rework order on the original order. It means how to do variance calculation & then settle order to original order.
It is urgent. I want step by step process.
thanks

Hi
Create a Reference operation set with a operation that needs to be reworked on and with the control key of a Rework type. Assign this to the trigger point in the parameters. Assign this Trigger point to the last operation in the standard routing you created for that product.
If you create the trigger point as to be triggered at the partial confirmation of the order, then at the confirmation of the order, enter the rework quantity in that field with partial confirmation selected and save the confirmation. while saving, this will create a rework order.
While assigning the parameters to the trigger point, make sure that the order type also is a rework order type.
you can do fcost for rework costing
do KKS2 after teco for the order
use KGI2 for overhead caiculation.
do KO88 for order settlements
award points if useful.
regards
N.Ramesh

Rework Order after QC Rejection......for Production against Sales Order

Hi All,
Can you help me in the following issue.........?
I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
Let me know how to resolve the issue.
Thanks and Regards,
Samar

Hi!,
From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
4. Carry out the result recording and UD for this new inspection lot.

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Reporting of Rework / Scrap

Hi,
My scenario related to Rework reporting in ECC 6.0.
In my case, When i confirm the Rework at an operation, a Re work order is created automatically through Trigger point.
we account all the expenses against the Rework order and finally we settle the Re work order to the main order.
The rework order does not have the material .
Now how to get the report for the below requirements without involving any ABAP developments.
1. Rework quantity valued at Standard cost ( Rework qty X Standard cost estimate ) at any point of time.
2. How do i capture costs on the Rework order ? is it through regular CO activities ?
3. The rework expenses incurred for the original Order / Material ( Before Rework order settlement to main order).
4. Are there any special reports available for Rework / Scrap ?
Request your help.
Njoy
Siva

Hi,
I have given my inputs.
1. Rework quantity valued at Standard cost ( Rework qty X Standard cost estimate ) at any point of time.
As you have mentioned there is no material involvedin the rework, so the quantity valuation is not possible.
Only acitivity cost related to the rework production order are captured by the child order and settled to the parent order.
2. How do i capture costs on the Rework order ? is it through regular CO activities ?
Generally we wil have a Separate order type for the rework order.
So we need to view the cost collected through this order types in separate order type.
You can ues the coois ORDER confirmation report with the activities confirmed for this order type - but you will not get the cost displayed here.
3. The rework expenses incurred for the original Order / Material ( Before Rework order settlement to main order).
4. Are there any special reports available for Rework / Scrap ?
There are no special reports.
we need to use the standard reports like mb51 with scrap movement type for scrap reports.
coois with rework order type.
as this are not standard practices or best practicies SAP has not delviered any such standard reports.
Reg
Satheesh

In-Process Rework

Dear All,
In My Production order there 5 operations. My Production Order quantity 50 NOs.
I have confirmed first 2 operations with confirmed yield 50. In the 3rd operation, Rework qty 10 Nos and confirmed yield is 40 Nos
Once i entered the Rework quantity in the Rework field in confirmation screen, system is not generating stock for the Rework quantity entered.(10 Nos).
I created the stock for the Rework through confirmation Goods Movements screen as a bi-product(531 movement type).
I created a Rework Order through CO07 and issued the bi-product what i generated (through confirmation) to this Rework Order.
I confirmed the Rework operations.
Now i am trying to enter the 10 quantity(which was Reworked) in the 3rd Operation. System is not allowing to confirm and it gives the error message " over delivery not allowed"
System is adding confirmed yield + Rework+Scrap as the total operation qty confirmed.
How to confirm the Rework qty as confirmed yield after completion of Rework in the Same operation.
Please guide me to solve the issue.
Thanks & Regards
Bala

Micheal,
Either yield, rework or scrap are only the declaration that the particular operation has been completed.
It's nothing to do with he stock as it does not represent any stock.
So even if you post the rework material as by-product then too system won't establish the one to one relation.
Inplace of posting the qauntity as a by-product use concept of trigger point to create the rework order for rework quantity.
There is plenty of threads related to trigger points. Search for the same.
Moreover just for information purpose if you want to convert the error meassge for over dlievery to warning message you need to maintain the confirmation parameters in OPK4, under 'Checks' for overdelivery make setting as 'Over delivery tolerance is not checked'.
But this is not to solve your problem. Better go for trigger point.
Hope this helps you.
SmanS

Rework operation

Hi gurus
In production in any industry there will be rework generated at any stage of production operation.
For this i have tried with rework activity explained in SDN and SAP Help.
I am not able to get a proper result result like
1) When tried with rework operation with a trigger point after result recording with required settings rework operations are getting created but the inspection charecteristics of the operation are not copied into the rework inspection
2) Order is created with a trigger point to the inspection lot is not getting generated with out which we cannot record results.
Can anybody clarify my doubt that why rework operation is addressed properly in SAP or is my assumption is wrong and there is a way out to address this problem.
If there is solution in SAP to resolve this problem it will be of lot of help for the consultants like me.
Awaiting a reply with a solution from the experts !
Venkata Varanasi

Generally in the Shop floor, rework happen frequently, In SAP rework is done by different ways
1.     Automatic triggering of rework order when we enter rework qty in confirmation screen.
2.     If rework has to be done immediately after entering in to rework qty in the confirmation screen before proceeding next operation, by done by control key with rework option and enter the time in operational detail and operation quantity.
3.     Create a reference operation set and create a rework order with rework order type and settle the rework order into main production order.
                         If the order quantity is 100, and have 5 oprn, in the second operation rework happened means confirm the operation with partial confirmation with entering yield and rework quantity, and create a rework order, in the rework order confirm the quantity with Final operation. Again in main production order, in the 2 nd operation confirm the rework quantity with out entering any activity in the confirmation with final confirmation.
Regards,
SUNDARESAN.E.V

Scrap and rework qty stock

Dear ALL,
IN MY SCENARIO I AM DOING THE PRODUCTION CONFIRMATIONS IN CO11N USING MAIN OPERATION IN THE ROUTING.I AM USING AUTO GR FOR HEADER MATERIAL(101)MOVEMENT IN THE FINISHED GOODS LOCATION OF THE CONCERNED SHOP & GI FOR THE COMPONENTS AS PER BOM FROM THE RAW MATERIAL LOCATION OF THE SHOP.BUT I AM UNABLE TO SEE THE STOCKS OF THE SCRAP AS WELL AS THE REWORK QUANTITY OF THE HEADER ITEM.PLEASE HELP ME SO THAT I CAN UPDATE THE STOCK OF SCRAP & REWORK QTY.IN THE SYSTEM IN THE BLOCK LOCATION OF THE SHOP.
THANKS IN ADVANCE
R SEHGAL

Hi Rakesh,
There is no standard report for scrap quantity. We have to develop Z report with the help of tables like AUFK-AUFM and AFVV.
The best way is get the details of scrap from table AFRU (field XMNGA) and download to excel with order type or with material/plant combination.
If you are having rework orders for scrap then you can display this rework quantity from COOIS transaction.
If helps reward points and close this thread.
Regards
TAJUDDIN
Message was edited by:
TAJUDDIN MOHAMMED

Automatic rework order creation

Hi,
I have 7 operations in routing . at the time of operation level confirmation when I will put quantity in rework system should generate rework order for the rework Qty.I have two different Order types.
Regards,
Manoj Jadhav

Hi,
Please fallow the below steps for auto rework order.
1) Create Reference Grp - CA11
2) Create Std Trigger Point - CO31
Select Create Order With Reference & enter system status as PCNF/CNF. Enter parameterfor the selected function as reference grp & seperate order Type for rework, if available.
3) Use this trigger point in the opration where you want trigger & select the indicator for Trigger point used for trigger point functions.
4) Create the production order.
5) Do partial/fully confirmation with rework quantity. Then, system should propose to create the rework order quanitity eq to rework quanity.
Rgd,
Chetan

Rework quantity,URGENT

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